Why do 3d printers need a heated bed


Heat Beds in 3D Printing – Advantages and Equipment – Boots Industries

Why use a heat bed?

Heat beds are used because they dramatically improve print quality by keeping the extruded plastic warm and thus preventing warping. Warping is a common condition caused by plastic on the edges of the part cooling down at an uneven rate when compared to the plastic inside of the part. The result is that corners warp up and deform your model.

Rafts are an effective ”no-heat bed” strategy to deal with warping when a heat bed is not available.

In the past, techniques such as the raft (building parts on top of a ‘raft’ of material which is larger than the final part onto the build surface) were used to prevent warping by increasing the surface area of the part (and increasing it’s adhesion – thus fighting warping).

Derived from the raft, mouse ears are a clever and effective technique to make sure that the corners of your prints are well secured to the platform and won’t lift. Although they offer greater adhesion by increasing the surface area for your part to grip onto the bed, they are not 100% effective without a heat bed. Sometimes the warping forces are simply too great and can overcome the mouse ears.

Heat beds work to prevent this warping effect by keeping your part warm during the whole printing process which keeps the material at or above heat-deflection temperature (the temperature at which it is malleable). Keeping the parts in the heat-deflection range ensures that the part remains flat on the print bed. Heat beds, in combination with other tools to increase adhesion, will be covered in this article to bolster your ability to fight unwanted effects and improve your printing quality.

The following video shows what happens with no heat bed and no adhesive added to the glass. It depicts what can typically happen when printing on a non-sticky platform with no heat bed – Disaster!

No heat bed, print stuck to the extruder. Disaster!No adhesive used; a dramatic result and wasted PLA!

There are several types of heat beds & heating elements. We specifically discuss the PCB heat bed, the polyamide film heater (kapton film heater) and the aluminium clad heater. You can find a more exhaustive list of heater types here.

 

Types of heat bed

Regardless of the heat bed you are using, you should generally use these temperatures (heat deflection points) for PLA and ABS:

PLA 50-60°C
ABS 100-110°C

PCB Heat Bed

The MK2A heat bed (200mm x 200mm) is  a good example of a PCB heat bed. These heat beds are used by many 3D printers and our own (Rostock V1.0) due to their great performance and affordability. This particular heat bed has 2 integrated LEDs and an integrated resistor which makes it rather ‘plug and play’ when compared to other solutions.

You can generally expect a simple & clean implementation with these heat beds thanks to the 5 holes available for leveling and installation purposes. They require little vertical clearance when compared to a stainless steel sheet mounted with aluminium clad resistors and offer an even heat distribution. The cons is that they can be slow to heat up especially when used with another surface such as a glass pane.

Kapton (Polyamide) film heater

Kapton or polyamide is well know as a tape of choice for print surfaces, because of its heat resistance, smooth finish and high adhesion for PLA. Now think about two films of polyamide with a heating element sandwiched in between, now you have a polyamide film heater. Obviously, these are very thin, easy to install with an adhesive back, reliable and heat really fast. They have an integrated thermistor and are provided, unlike the PCB heat bed, in an unlimited variety of shapes. For these reasons, this is the type of heater foil we use on our latest 3D printer (BI V2. 0).

Aluminium clad heaters

This type of heaters is both very efficient and inexpensive, but they require more installation steps than the last two heat source we’ve discussed. As a matter of fact, they need to be screwed onto a surface, normally a stainless steel or aluminium plate. Then, the electrical circuit needs to be completed with a thermistor and an insulator if you have any temperature sensible elements under the print bed. Finally, it’s also a good idea to use thermal paste between the clad heater and the surface to be heated.

Surface to use with heat beds

All the heat sources mentioned in this article will typically need an added surface to preserve the quality & integrity of the heating element over time or to provide protection in the event of a hotend collision. Obviously, the aluminium clad heaters are always used in conjunction with a surface.

The recommended print surface to be used with a PCB or Polymide film heater is a borosilicate glass, or when unavailable, a tempered glass. For the PCB heat bed, we recommend layering Kapton tape or using a thin glass (2 mm) over-top.

Painter's tape & Kapton tape

In addition to a heat bed surface, most  users will experience that some form of adhesive or method is required to make PLA or ABS stick properly. This is where Kapton tape, painter’s tape, glue or hairspray comes into play.

Painter’s tape is an ideal product for printing ABS with a heat bed because of it’s textured surface increasing adhesion. We’ve used it with varying degrees of success and others report great results as well.

As far as PLA is concerned, our experience is that it doesn’t stick well to heated painter’s tape and that painter’s tape itself doesn’t stick well to the glass when heated. However, we found that PLA sticks very well to Kapton tape which is typically layered to cover the entire print area. The Kapton tape needs to be periodically replaced and this process can be tedious. To remove this obstacle, you can buy Kapton tape in wider rolls which means you need to layer a lesser amount of strips onto the print area to fully cover it.

Hairsprays & Glues

Glues are frequently used to make sure your print “sticks” to the print surface. The most common glue we have seen is the typical arts and craft glue stick (Elmers). This technique works well with ABS in conjunction with painter’s tape.

In the PLA department, we prefer to use hairspray on a glass surface. The glass surface is really flat and produces a really smooth finish for our parts. Another advantage of hairspray is that it can be applied in a few seconds and will typically create a thin film that strips away with the printed part or is easily scraped with a wood chisel or similar tool. Sometimes we use a wet rag to remove hairspray residue from the underside of parts when it’s not desired for aesthetic reasons.

What we recommend

We recommend the PCB heat bed or Polyamide film heater in conjunction with a glass surface. For PLA we always apply a thin coating of hairspray and so far this simple combination has been producing great results.

4 Reasons Why a Heated Bed is Needed With a 3D Printer – 3D Printerly

Out of the many components of a 3D printer, the heated bed is one that doesn’t get too much attention, even though it serves a very important purpose.

Without an efficient heat bed, prints will go from successful, high quality prints to stringy, warped, tacky-looking prints. That’s why I put together 6 reasons why your heated bed is recommended with your 3D printers.

Heat beds are needed for great print quality and layer adhesion throughout the print. They work by keeping the extruded material at it’s optimal temperature which stops common problems that many people experience when printing. Many prints turn out bad due to not using heated beds.

Heat beds work extremely well to combat these problems, but they are always a better solution when combined with other techniques to improve temperature retention and layer adhesion. Below are 4 reasons why a heated bed is recommended with a 3D printer.

1. Prevents Prints From Warping

Warping is a common problem which is when the edges of your printed material cools down at a different rate compared to the rest of the material. When a hot, expanded material is extruded onto a cold, contracted material, it results in stresses in the material after the new layer cools.

This causes the cooled plastic to warp upwards and change the look of the print.

It then builds up over several layers which causes bending stresses which attempt to lift the edges of a print off the bed. It’s an issue which many people experience.

To prevent warping, we will need to minimize how much cooling the previous layer does before the next layer is extruded.

There are two ways a heated bed prevents materials warping:

  1. It heats up the surface temperature to a point where the print will stick better.
  2. Through radiated heat which keeps extruded materials warm throughout the print above the surface.

The biggest factor in how much a print is going to warp is the difference between something called the glass transition temperature (Tg) and the cooled down temperature during a print.

In simple terms, the glass transition temperature is the temperature range where the material changes properties from being firm to a rubber-like state (not melted), measured in stiffness.

PLA has a low Tg of 122°F (50°C). With an unheated bed, it would cool down to room temperature, being roughly 68°F (20°C).

ABS, on the other hand, has a Tg of 212F (100C) so if it cools down to room temperature, the big difference in temperature change is bound to cause warping.

It’s important to bear in mind the properties of the material you are printing. They handle temperatures very differently, so some materials will experience issues more than others.

A heated enclosure/chamber works by keeping your printing environment at a higher temperature 140-176 F (60-80°C) so you will end up with the same temperature difference of roughly 86°F (30°C).

It would be hard to count how many prints have been ruined by warping. That’s a lot of plastic wasted and turned into junk, so a good quality heated bed can save you a lot of time, money and frustration. Warping happens more so with thinner parts of plastic so it could depend on your models.

It’s important to note that heated beds aren’t a complete solution to solve warping issues. They will work to lower the chances that your prints warp but when used in conjunction with other methods, it works more efficiently.

2. Retains Temperature of the Printing Space

Heated beds used to be a rare addition to 3D printers which resulted in printed objects cooling very quickly once the printing process started. In today’s 3D printing culture, heated beds are more commonplace.

They do a good job of retaining temperature of the 3D printing area to help the materials perform at their best. This results in printed objects cooling at a much slower rate, and reduces stresses on the material.

A downside with some heated beds is that they don’t always cover the full size of the bed and tend to be a smaller pad that fits underneath your print surface. This can create uneven temperatures on your printing surface so it’s important to test the temperature of your surface all around, and make sure it’s not concentrated around the sides or middle.

Some temperature readings can give you inaccurate numbers due to parts of the print surface taking more time to heat up. You can combat this by waiting 10 minutes or so after your reading is giving you the correct temperature just as a counter-measure.

Another solution that some people use to retain temperature in their printing space is a heated chamber or enclosure. They work a similar way, but instead of the surface being heated, the whole enclosure is heated.

Heated chambers or good enclosures work well with high-temperature plastics because they increase and maintain optimal temperature levels above the heated bed in order to help prevent prints warping.

Keep in mind that constant running heat can get costly, and more care needs to be taken to ensure things are running smoothly. Some parts that you have in your printer may not run so well at higher temperatures as they can cause stress on some electronic parts, resulting in a shorter lifespan.

The upside here being, when your printing environment is insulated, it should reduce your running costs due to not having to add more heat. It also keeps your temperatures even which should reduce the cooling at the edges of your enclosure.

3. Helps First Layer Adhesion

This step also ties in with warping within materials. Your first foundational layer of material is very important to the rest of the printing process.

Without good first layer adhesion on the build plate, your prints will not stick very well and it will increase the chances of a print failing. When you have good adhesion it also works by reducing the warping of the material.

3D printers have print surfaces which are very durable but also quite smooth, which can cause materials to slide rather than stick to the surface.

Using a heated bed reduces this sliding issue by giving the material an optimal level of adhesion to the surface. It relates back to the glass transition temperature where materials are in their more ‘rubber-like’ state so have an easier time sticking down.

This is especially true with adhesion using ABS and similar thermoplastics because they have a higher glass transition temperature. After materials are extruded from the extruder, they have nothing in particular to stick down to when put onto smooth surfaces.

This means warping becomes enhanced, resulting in reduced adhesion to the print surface.

The fix here is to use build surfaces as well as substances that boost your adhesion. Many people out there use items such as painter’s tape or Kapton tape to improve first layer adhesion.

Depending on what combination of build surface material and filament type, you can have an easy or hard time getting your first layer adhesion. Over time, you’ll learn what works best with some trial and error.

Many bed surfaces do tend to change its shape when there are temperature changes.

Metal heat beds are great because of its property of retaining heat and spreading easily. This is because metal has a high thermal conductance. Some metals are the opposite, such as copper and steel, which take more time to heat up and cool down.

Most metals actually expand somewhat when they are heated, so you should be aware that this change in shape of a metal heat bed can damage prints. The thinner a metal print bed is, the more is it susceptible to expanding and bending.

The best thing to do is experiment with different temperatures, increasing and decreasing them in increments until you have many successful prints.

Making sure you’re using the correct temperature on your heated bed will ensure that the first layer(s) of your print stays warm and doesn’t contract too much from cooling. There are guides out there that will tell you what temperatures are best for a specific material.

First layer adhesion issues can sometimes be solved by increasing the temperature of the heated bed, but if this occurs, there’s usually an underlying issue you need to take care of such as bed levelling.

4. Assists in Print Removal

Heated beds are great for helping remove your finished prints from the bed.

So many 3D printer users have issues getting their prints off the bed, to the point where they either scratch their surfaces using harsh tools, or even worse, accidentally cut themselves using too much force for something that should be easy.

With most PLA prints, especially the smaller ones you should be able to remove prints without the use of a heated bed due to the nature of the material. Your medium size PLA prints may require some removal tools to successfully get the print off the surface.

With larger prints a heated bed should work wonders in helping you remove it because they can be quite tough to remove, due to the surface area adhesion being far higher than normal.

The first thing I’d advise when removing finished prints from the surface is to let the heated bed cool down completely. If you’re lucky, once the material has cooled down, your prints can simply pop right off the print surface with ease.

If this doesn’t work you can do the opposite by cooling the area with a fan or a cool pack. Putting the build plate in the fridge or freezer for a short time should also assist with print removal.

I’d say it’s much more worth it in the long-run having a heated bed and avoiding common problems people have. It will save you time, effort, money and a lot of stress!

When a material has cooled down, it gets back to it hardened state rather than it’s ‘rubber-like’ state and shrinks abit, making it easier to remove from the print bed.

If you are printing directly on glass, letting your heated bed cool to room temperature should do the trick in lifting prints off without effort.

Sometimes prints can still get stuck down even after cooling. In this case, some people have found it helpful to heat the bed back up then try to remove the print.

Heated Beds Vs Filaments

Heat-beds for the most part, keep the bottom of the print warm. Enough distance from the build plate (1cm) and the print will be closer to the ambient temperature than the bed temperature.

Some materials hold heat better than others such as PLA so action isn’t always needed. Some brands of filaments perform differently at temperatures so keep this in mind.

The three main filaments:

ABS

ABS has a tendency to warp and really doesn’t bode well with breezes or temperature changes, so a heated bed is highly recommended when printing it.

A heated bed along with an enclosure will be a great solution to these problems, and should help you get your successful prints.

Certain print surfaces are better than others to prevent issues such as warping, but the nature of ABS means that a heated bed does a great job in keeping prints under control.

PLA

The most widely used filaments is PLA because of many reasons, one of which being its low tendency to warp and generally being easy to print in many environments.

PLA doesn’t necessarily need a heated bed to do its job, but bigger prints can cause trouble, by not sticking down too well if not printed on a heated bed.

As previously mentioned, it will help out with warping issues and many others, so it’s definitely beneficial but not required.

PETG

This material is described by many to have the printability factors of PLA while incorporating the strength and durability of ABS. It does, however, have stringy properties and a higher chance of warping compared to PLA.

With PETG a heated bed is something that I would recommend, as it should help prevent warping.

Extra Tips for Heated Beds

Having a glass bed with a sticky substance such as glue or hairspray can be enough to help extruded material stick to the print bed.

Glass beds don’t have the best insulation so it requires more heat to get it to the set temperature, but they are great for removing prints once they have finished.

There are techniques that are used to get prints to stick better to the print bed such as rafts or brims, but these won’t be as effective without having a heated bed.

There are many different types of heated beds, some that come in kits, some that are different materials but they all serve the same purpose.

A good thing to remember is that the temperature that you set your bed and your bed temperature may not always be the same. It depends on the construction, assembly, quality of the heater and temperature sensors so it can differ.

Heated beds do require a lot of power so it can be relatively costly to have running all the time. You want to make sure your heated beds are installed properly because improper installation can lead to burned wires and connectors.

Why do I need a heated table for a 3D printer?

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