Where to get something 3d printed
3D Printing | 3D Print Services
Find a 3D Printing Location
Print Functional Prototypes
You can use 3D printing for prototypes or one-of-a-kind items. Let The UPS Store® bring your ideas to life. We can even use your 3D CAD file.
Construct Manufacturing Jigs and Fixtures
We understand when you do your own manufacturing, jigs and fixtures are critical for insuring high-quality and efficiency during assembly and testing. Our 3D printer can create complex parts so you are not dependent on a CNC machine.
Create Custom Accessories
Want to design your own smartphone case or money clip? Most items that are smaller than a breadbox and can be made out of single color of plastic are perfect for 3D printing.
Build Architectural Models
You can work in just about any 3D architectural design program and then export to common 3D CAD file types. The finished product is ready to show off or you can sand and paint your building to give it just the right look.
3D Printing Services Expanded Across Nation
The UPS Store continues to expand 3D printing services nationwide to meet the growing demands of its small business customers. 3D printing now available at approximately 20 The UPS Store locations. Use the interactive map below to find a participating location near you, or check out the full list of all The UPS Store locations offering 3D printing services.
3D CAD and 3D Scanning Services
The UPS Store 3D print locations can now also offer you 3D CAD and 3D scanning services through HoneyPoint3D. Getting a custom 3D print has never been easier - you dream it, HoneyPoint3D designs it, The UPS Store prints it. Enjoy the HoneyPoint3D benefits of an easy quoting process, affordable and quality engineering, online viewing of your 3D files, and efficient turn-around times. Get your 3D CAD or scan quote today!
Netfabb® at The UPS Store®
Participating The UPS Store 3D print locations are utilizing Netfabb software for 3D print file preparation and customization. Services available at these locations include:
- File fixing
- Text labeling
- Logo labeling
- Cutting
Contact or visit these Netfabb locations to learn more about their advanced 3D offerings.
3D Printing Frequently Asked Questions
Here a few questions we frequently hear about 3D Printing.
Please feel free to contact your local The UPS Store for any other questions you may have
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What is 3D printing?
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3D Printing is a manufacturing process that uses a digital file to create three-dimensional objects one layer at a time. We run a system that uses ABS plastic and soluble supports to create realistic prototypes and marketing models.
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What kinds of things can I 3D print?
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Small business owners and aspiring entrepreneurs will have the opportunity to print prototypes as part of the new product development process. With this printer, The UPS Store locations will be equipped to produce items like engineering parts, functional prototypes, acting props, architectural models, fixtures for cameras, lights and cables.
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How long does it take to print?
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The time it takes to print an object will depend on the complexity of the design. A simple object may take 4-5 hours, while a complex object may take 24 hours.
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Which UPS Store locations are offering 3D printing?
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The UPS Store is in the process of rolling out nearly 100 3D printing locations across the country. Visit /print/3d-printing/locations for more information.
3D Printing in 3 Steps (Yes, Only 3!)
3D Printing in 3 Steps (Yes, Only 3!) | Staples.comby Kevin Ackerman, Staples® Contributing Writer
Since it gives computer users the ability to produce tangible objects in a variety of materials and colors right from their desktop, 3D printing seems as if it would be technically complicated (or just magical). But in reality, it’s not all that different from printing in two dimensions on paper.
To produce a printed page, all computer users need is a document, a computer and access to a printer — and, of course, ink and paper. Likewise, printing in 3D only requires three similar things. Sure, the technologies differ, but that’s the basic gist, as these three steps explain.
Step 1: Develop a Concept
If you were to open a document file on your computer, hit some random keys on your keyboard and press Print, you’d have a paper printout — though it wouldn’t make much sense. With 3D printing, you can’t make a shape that easily, not even a poor one, so it’s worth beginning the process by putting some thought into your object.
Start by knowing what you’d like to print in three dimensions. If you don’t have an idea or concept, there are plenty of free suggestions online to get you started. Web sites like Thingiverse.com offer a library of pre-designed objects that you can print with any 3D printer to gain experience. Or you can be inspired by people who are already using 3D printing technology.
Phoenix-based sculptor Kevin Caron uses 3D printing to refine his artwork before making full-sized versions. "Mostly what I'm doing is proof of concept designs. You know, will it stand up, does it look right and are the proportions correct on it?” he says.
And Chris Considine, CEO and founder of Los Angeles–based CXC Simulations, uses 3D printing to prototype custom-designed parts for racing simulators that are so realistic, they are used by professional race car drivers. "We need 3D orienting to see if the part feels exactly how we want it to feel,” he says.” We went through about 30 versions before we found the one that was perfect for us. Other than 3D printing, there’s truly no way you could have done that without building it over and over again."
Step 2: Hop on a Computer
Once you know what you want to produce, it’s time to sit down at a computer and make it happen. 3D prints are most commonly generated from an STL or .stl file. Standing for “stereolithography” (what 3D printing was named when it was first invented), this file format is to 3D printing what the . doc file is to document output.
To open and manipulate an STL file, you’ll need computer-aided design (CAD) software. For decades, these programs have been used by everyone from architects to product designers, so there are many kinds of CAD software available.
SketchUp is a free modeling program designed to be straightforward and allow anyone to create three-dimensional renderings, whether simple or complicated. Likewise, Tinkercad keeps the design process easy by providing just three simple tools. It also runs in a Web browser and offers step-by-step design lessons to demonstrate how easy 3D printing can be.
Meanwhile, programs like AutoCAD are favored by many experienced professionals, having been used in the design and prototyping of millions of products throughout the years.
To run these programs, you don’t need a particularly powerful computer. Caron uses an HP desktop machine to create his digital sculptures. "It's not a big screaming gaming computer by any means,” he says. "It's just a small office computer and it handles the CAD program just fine.”
Step 3: Get Access to a 3D Printer
Most people assume they need to own a 3D printer to produce digitally rendered objects, but that isn’t true. Sure, owning a desktop 3D printer can put your designs within arm’s reach. But driving across town to pick up your objects at a Staples 3D printing service location or having them delivered by mail can be just as convenient for some businesses.
For example, Caron owns a CubeX™ commercial 3D printer. With the ability to print objects up to the size of a basketball, this device produces designs in plastic and in more than 4,000 different colors. He’s also used print-on-demand services to produce sculptures that he couldn’t make on his office’s machine.
"They’re breathtaking when you see them,” he says of the two acrylic sculptures. "The detail that I could view on the computer came out in the print — it just blew me away. ” Caron is planning to scale his designs down and turn them into jewelry to sell. "I've gotten one back in a polished glass and it's stunning. You can’t tell it from gold other than by the weight."
If you are interested in using 3D printing but need help with these steps, visit one of our stores that offers 3D printing services (currently in Los Angeles and New York City). There, we can help you with all the steps, from getting in touch with designers to actual 3D printing. You can even get in our 3D printing photo booth and have your face put on a figurine.
Go from Concept to Reality
Some businesses would argue that 3D printing, whether it’s done in the office or at an outside service, is worth its weight in gold. "I can go from concept in my head to holding the part in sometimes as quickly as an hour,” says Considine. "It’s a very powerful thing for an engineer to have. It's liberating."
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Printing of ABS (ABS) plastic using FDM technology to order
Printing of ABS (ABS) plastic using FDM technology to orderPrinting ABS (ABS) with plastic using FDM technology to order
Technology: 3D PRINT
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Price
no more than 20 o/cm 3
Processing cost
+ fifty o for processing 1 item
Printing time
from 1 to 3 days
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+ fifty o for processing 1 item
Printing time
from 1 to 3 days
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Price
no more than 30 o/cm 3
Processing cost
+ fifty o for processing 1 item
Printing time
We print on the day of order*
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Price
no more than 70 o/cm 3
Cost for processing
+ 500 o for processing 1 item
Printing time
from 5 to 7 days
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Price
no more than 50 o/cm 3
Processing cost
+ fifty o for processing 1 item
Printing time
from 1 to 3 days
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Price
no more than 70 o/cm 3
Cost per treatment
+ 500 o for processing 1 item
Printing time
from 5 to 7 days
Calculate the cost
Price
max 30 o/cm 3
Processing cost
+ fifty o for processing 1 item
Printing time
We print on the day of the order*
Calculate the cost
Price
no more than 20 o/cm 3
Cost per treatment
+ fifty o for processing 1 item
Printing time
from 1 to 3 days
Calculate cost
Need an alternative?
More accurate
Photopolymer
Higher quality
Polyamide
Beneficial for series production
Molding plastic into silicone
Feedback form for calculating the cost of 3D printing
If you have a finished 3D model, upload it to the online form to calculate the cost of 3D printing.
If you do not have a 3D model or need a preliminary consultation, contact us by phone +7 (499) 390-03-77, send a 3D model with questions to our mail [email protected] or fill out an application, we will contact you and answer all your questions.
Fields marked with an asterisk (*) are required
3D printing technologies - FDM, FFF, SLA, DLP, PolyJet, CJP, SLS, SLM
FUSED DEPOSITION MODELING PRINT TECHNOLOGY – + FDM
One of the most popular, simple and cheap 3D printing technologies is Fused Depsition Modeling. The technology was invented more than 20 years ago and implemented by Stratasys, and still it remains the most popular. The principle of building a prototype using this method is simple and clear. The simulated 3D object in STL format is transferred to the 3D printer software. After placing the model in a virtual working chamber (automatically or manually), cutting the model into horizontal layers, the 3D printing process begins. The extruder print head melts the filament, laying down layer by layer according to the model data. If necessary, before starting printing, auxiliary structures (supports) are automatically or manually placed on a virtual 3D model, which, after printing, can be removed with a special solution or manually.
There are many types of equipment that print using this technology. They differ in terms of accuracy, the number of print heads, the size of the working platform, the presence or absence of a closed working chamber, consumable options, etc. There are models that support the ability to use different materials when printing. There are also industrial FDM 3D printers and personal ones.
The following materials can be used in FDM 3D printing:
- ABS
- PLA
- SBS plastic
- Nylon
- Polycarbonate
- HIPS support material
- PVA support material
- PETG plastic
- FLEX rubber-like plastic
- RUBBER plastic with rubber properties
The most popular materials are ABS and PLA. Products printed using FDM technology are characterized by elasticity, strength and stable physical characteristics, depending on the selected material. The construction accuracy varies from 0.027mm to 1mm. As a rule, the printed object has a layered (ribbed) surface, the severity of which depends on the thickness of one layer. This effect can be eliminated by post-processing with chemicals or grinding.
The advantages of FDM 3D printing technology include sufficient speed and ease of manufacturing products, safety, high accuracy, a wide choice of materials, as well as ease of use and maintenance of equipment. In addition, consumables for printing in this way are affordable. All this together makes this technology the most highly competitive and affordable in economic terms.
FDM 3D printing technology can be used for rapid prototyping and even small series production. Depending on the selected consumable material, this technology can be used to create parts of mechanisms, toys, interior items, jewelry, souvenirs and much more. The use of high-strength engineering thermoplastics makes it possible to apply this 3D printing method to products used in the aerospace industry.
Our company has several 3D printers working on this technology. You can order high-quality 3D printing using FDM technology from us with any of the available materials and in any available color option. We guarantee you the quality and efficiency of order execution of any degree of complexity.
To order 3D printing using FDM technology, you need to send us a file in STL format. Trust our professionalism and take advantage of the most affordable 3D printing.
STEREOLITHOGRAPHY PRINT TECHNOLOGY – + SLA
SLA 3D printing technology or laser stereolithography is based on the layer-by-layer curing of a liquid photopolymer under the action of a laser beam. The technology was invented in 1986 by Charles W. Hull, who founded 3D Systems, which manufactures 3D printers that print using this technique.
Photopolymer, which in this case acts as a consumable, is a resinous substance that changes its properties under the influence of ultraviolet radiation - it polymerizes and hardens. In this case, the wavelength and time of exposure to radiation will depend on the environmental conditions and the specific material.
The principle of building a model using laser stereolithography technology at the initial level is similar to any other - the modeled object in STL format is loaded into the 3D printer software, placed in a virtual working chamber and cut into layers. Photopolymer resin is poured into a special container. It contains a working platform on which the part will be built. Initially, the working platform is set so that it is covered with the thinnest layer of photopolymer (0.05-0.13 mm). This will be the size of the layer when printed. Then the laser is turned on, it irradiates the areas that will later become parts of the finished product. As a result of irradiation, the material hardens and the working platform sinks to the extent of the layer. The algorithm repeats again until all programmed layers are exhausted. Then the finished product is immersed in a special bath, into which a composition is poured to remove excess elements. And at the end, the product is again irradiated so that it gains maximum strength.
Stereolithography, like most other 3D printing technologies, requires supports. After printing is completed, they are removed manually.
The main advantages of stereolithography technology are the highest precision and the ability to create the smallest and thin-walled objects. The technique is distinguished by easy post-processing of products and their almost perfect surface. The disadvantage of this technology is the impossibility of using several materials at once. Color printing is also not possible. The properties of the model and its color will determine the initial characteristics of one photopolymer. In addition, the cost of such printing and equipment is not cheap.
Due to the fact that stereolithography allows you to get a model of almost any degree of complexity, the main scope of this 3D printing is research. And due to the highest accuracy and detail, this technique is used in medicine, in particular in dentistry. Also, printed models are in demand in art, jewelry, museum work and restoration. There are photopolymers that can be used to print molded models. The model printed on a 3D printer, in this case, is poured with molding sand and placed in an oven for annealing at a temperature of 1000 degrees. As a result, the polymer burns out without leaving a trace, and the resulting form can be used for pouring metal under vacuum. As the metal cools, the mold breaks and the metal part is removed.
In our company you can order 3D printing using SLA technology. We have in our arsenal professional 3D printers using this technology and a wide range of photopolymer resins with various characteristics for 3D printing. We guarantee you high quality and prompt execution of the order. To order 3D printing using the laser stereolithography method, you need to provide us with a file in STL format.
Get the most out of high-precision and highly detailed stereolithographic 3D printing.
DIGITAL LIGHT PROCESSING PRINT TECHNOLOGY – + DLP
DLP 3D printing is one of the most accurate and fastest 3D printing methods. It is based on the technology that Larry Hornbeck invented for multimedia projectors. The peculiarity lies in the use of a special mirror matrix. Each individual pixel of this matrix is a microscopic mirror.
DLP stands for Digital Light Processing, which means "Digital Light Processing". Thus, this technology is one of the varieties of photopolymer 3D printing and photopolymer resin is used as a consumable. This resin is irradiated with projected light from the LEDs and hardens. The technology is very similar to stereolithography. However, with SLA 3D printing, each layer is, as it were, loomed with laser beams. And in DLP technology, the layer is completely projected onto a photopolymer using the same matrix with micromirrors, that is, this method is more like stamping. Thus, while maintaining the highest accuracy of 3D printing, it was possible to significantly increase its speed. At the moment, the speed of DLP printing is several times higher than FDM, SLM and SLA printing. For this reason, the DLP 3D printing technique is one of the most promising.
The thickness of one layer when printing using DLP technology is 10-15 microns, which is basically similar to the indicators for SLA 3D printing technology. For comparison, the FDM method implies a minimum thickness of at least 50 microns.
Since DLP printers are the main competitors of SLA printing, their application is about the same. They can print products for dentistry, jewelry, complex designs and even souvenirs. The technology is also in demand in the research area.
Photopolymers used in 3D printing with this method are diverse, and you can choose a material with the desired characteristics. For example, there are materials that mimic the properties of ABS plastic, hard engineering plastics, and even rubber. However, it is important to know that in some cases, under the influence of light, photopolymer products can crack and become brittle. This technology implies the impossibility of using several materials at once. Color printing is also not possible. The properties of the model and its color will determine the initial characteristics of one photopolymer.
However, there is also a drawback to DLP technology - as in the case of SLA 3D printers, the cost of equipment is very high, as in principle the price of photopolymers. Not every, even a large company, can afford such a 3D printer.
But this does not mean at all that you will not be able to take advantage of the speed and advantages of DLP printing, because you have the opportunity to order 3D printing on such a 3D printer in our company. To do this, you just need to provide us with an STL file with the desired model. We guarantee you prompt execution of the order and high quality.
Take advantage of high-quality, fast and high-precision DLP printing.
PRINT TECHNOLOGY LED DISPLAY – + LED
One of the varieties of DLP 3D printing technology is LED 3D printing. That is, this method is based on the same digital light processing (as Digital Light Processing stands for). However, in devices for LED 3D printing, instead of a mirror chipped matrix, there is an LED display that immediately highlights a whole layer on the material, like a kind of light stamp. Using an LED display allows you to increase the speed of 3D printing. So it takes about 10-15 minutes to 3D print 2.5 cm along the Z-axis, and it's really fast. Although the print speed in any case will directly depend on the thickness of one layer.
As a consumable material, a photopolymer resin is used, which polymerizes under the action of ultraviolet light, that is, it changes its qualities, passing from a semi-liquid state to a solid state. There are many options for photopolymers, among which there are materials that, after the polymerization process, imitate the characteristics of solid, including engineering plastics. There are also those that are very similar to classic rubber after hardening, that is, they have the same strength and elasticity indicators. You can also choose biocompatible photopolymers. When choosing a material for printing, you should be guided by the technical characteristics and scope of a particular photopolymer.
Like any other photopolymer 3D printing, LED technology is characterized by the highest precision and detail. The thickness of one layer is only 10-15 microns. With its help, you can print thin-walled products, objects with complex geometry. Photopolymers practically do not shrink and do not change their geometry after hardening, and this is also an advantage, especially when it is necessary to print anatomically accurate models. The DLP LED 3D printing technology itself, although it provides for a layer-by-layer method for creating a model, still does not differ in pronounced layering of the finished model. The surface is almost perfectly smooth, requiring no additional processing.
If complex objects are printed, support must be used. They can be set in automatic or manual mode immediately before printing during the positioning of the model in the virtual working chamber. These supports are subsequently removed manually.
LED technology implies the impossibility of using several materials at once. Color 3D printing is also not possible. The properties of the finished prototype and its color will determine the initial characteristics of the photopolymer used.
The scope of LED 3D printing does not differ in principle from the scope of DLP printing, since this technology is, in fact, its improvement. The technology is in demand in the production of hearing aids and earmolds, in dentistry and orthodontics, as well as in jewelry. Due to the high accuracy and detail of 3D objects printed using this technology, products will also be in demand in the field of research and engineering activities.
LED 3D printer is very expensive. However, this does not mean that its benefits are not available to you. You can order 3D printing using LED technology in our company. We offer you a large selection of photopolymer resins for printing and guarantee the high quality of models, in full compliance with the provided STL-file, and the prompt execution of the order.
Take full advantage of LED technology with our help.
POLYJET PRINT TECHNOLOGY – + PJ
PolyJet is a revolutionary 3D printing technology that is a powerful tool for high performance additive manufacturing. The technique was invented and patented by Stratasys. The operation of a PolyJet 3D printer is very similar to a conventional, well-known inkjet printer, but printing is carried out not on paper and not with simple ink, but on a special substrate in the chamber, and an acrylic-based liquid photopolymer acts as a material.
3D printer supporting PolyJet technology is equipped with a special print head with nozzles. There can be several printheads, which allows you to print faster and even prototyping several objects at once. The printing process is carried out by dosed deposition of a photopolymer. One layer of 16 microns is sprayed at a time. Then this layer is exposed to an ultraviolet lamp and the photopolymer turns into a hard plastic. After that, the working platform with the substrate is lowered, and the algorithm is repeated again. When printing complex geometric shapes, a support material is used. For this technology, a special gel-like material has been created, which is easily removed with plain water or hands.
A key feature of PolyJet 3D printing technology is the ability to use multiple materials in one print run. At the same time, there are models of 3D printers that can mix photopolymers in various proportions, obtaining a variety of composite materials with certain characteristics. Also, this technology is characterized by the possibility of complex color reproduction. That is, it is possible to use color printing, the palette of which includes about 1000 colors and shades. In fact, it is the only additive manufacturing technology that supports these capabilities.
Other advantages of the method include: high printing speed, high accuracy and detail, perfect surface and generally excellent quality of printed objects. In addition, a wide range of materials allows you to create objects of almost any kind. More than 100 different photopolymer resins can be used as a base, mixing of which allows obtaining materials from transparent to completely opaque, from hard to elastic and rubbery. This is truly a new standard for realism in the most complex prints. PolyJet technology allows you to achieve perfect surface smoothness and imitate any even the most subtle texture. The camera of the PolyJet 3D printer is quite large, but if you need to print a large object, then it can be broken into parts, which are then simply glued together.
The only disadvantage of the technology is its high cost. The equipment is very expensive, and photopolymer resins are not cheap. But this does not mean that you cannot use this technology, because you have the opportunity to order 3D printing using PolyJet technology in our company. In a short time, we will implement your project on our own 3D printer. All you need is to provide us with the STL file.
PolyJet 3D printing technology is truly limitless.
COLOR JET PRINTING TECHNOLOGY – + CJP
Color inkjet 3D printing - CJP (ColorJet Printing) technology - a patented technique invented by 3D Systems. It consists in layer-by-layer gluing and coloring of the powder gypsum composite. 3D printing of this type is based on a technique called 3DP, which is its improvement.
3D printing by this method is based on the use of two materials: base and binder. To create the base layer, a consumable of the main type is used. It consists of gypsum mixed with a polymer. And the binder is used for gluing and staining the layers.
ColorJet Printing 3D printer has two cameras. A gypsum composite is poured into one of them, and the second chamber is used to remove excess material. The model is "grown" in layers. A special roller distributes a thin layer of material on the working platform. The print head applies the adhesive and colors the main consumable particles. All this is carried out in accordance with the loaded mathematical 3D model. The working surface is lowered by the amount of the layer (0.1016 mm), and the roller again applies a layer of gypsum composite powder, and so on until the model is printed to the end.
ColorJet Printing technology has a relatively low cost of printed models. Its advantage is the absence of the need for supports, since the non-glued material will act as supporting structures. In addition, the material that was not used during printing can be reused. It turns out that this method of additive manufacturing is waste-free.
CJP technology is the only one that uses the CMYK printing color palette. This palette includes 390 thousand colors and shades. The material is dyed during the gluing of the layer, resulting in details with excellent color reproduction.
The accuracy of building a model by this method is very high, the minimum printed element has dimensions of 0.1-0.4 mm. The thickness of the walls of the prototype, which will not collapse under their own weight, is 0.102-0.089 mm.
Models printed using ColorJet Printing technology have a typical gypsum rough surface, characterized by a high degree of hygroscopicity. The strength of the models is average. However, finished models are easy to sand, paint and glue. To improve the characteristics of the model and protect them from moisture, you can cover the surface with varnishes, waxes, resins, as well as all kinds of fixatives.
The technology can be used for 3D printing of architectural models, product presentations, souvenirs, miniatures, etc. Despite the fact that the products are of low strength, they allow you to visually evaluate the prototypes.
CJP 3D printer has impressive dimensions and is quite expensive, despite the fact that the cost of printed prototypes is low, not everyone can afford such pleasure. In our company, you can order 3D printing using ColorJet Printing technology. We guarantee you prompt execution of the order and full compliance of the prototype with the modeled object. All you need is to provide us with an STL file with a 3D model.
Take advantage of CJP 3D printing technology with our help and appreciate all its advantages in practice.
SELECTIVE LASER SINTERING PRINT TECHNOLOGY – + SLS
Selective, that is, selective, laser sintering is a 3D printing technology that was created back in 1979. However, for a long time it was not available to the market until DTM was created in 1996. In 2001, 3D Systems bought this company, and in 2014 the patent expired, and now this technology is available to a wide range of consumers.
The SLS 3D printing technique consists in the fact that the material is heated by a laser beam until the particles are sintered, that is, not completely. As a result, the model turns out not to be solid, but as if “sintered” from individual tiny particles. If we consider the structure under magnification, then individual particles of the material will be visible, as if glued to each other.
The operation of a 3D printer that prints using SLS technology is as follows. Powder material is poured into the chamber. A 3D model in STL format is loaded into the software. The working platform is exposed and a thin layer of material (thickness about 120 microns) is applied to it, leveled with a roller. The laser sinters the powder particles according to the loaded model. After the layer is completed, the platform is lowered and a new layer of material is applied. The procedure will be repeated until the very last layer is completed.
Since there is unused material in the working chamber, the need for supports simply disappears, because complex and overhanging parts will be supported by unused material. This allows you to get models of any, even very complex geometry.
Powder polymers, metals and their alloys, ceramics, glass, composite materials can be used as consumables. But in any case, the material must be in powder form. Due to the fact that the power of laser radiation can be adjusted, the degree of melting of the material can change, and, accordingly, the strength and uniformity of the structure of the resulting model. Currently, the most popular material for 3D printing using SLS technology is polyamide. This is a versatile powder material that can be used in almost any field. If powdered metal is used for printing, it is preheated to make printing faster and easier.
As a result of 3D printing, models are obtained with a surface that requires processing, in particular grinding. Models made of polyamide are sensitive to moisture, so they must be coated with a protective compound, such as moisture-resistant paint, if outdoor use is planned.
Selective laser sintering shows excellent results in small batch production as well as for making master models. This 3D printing technology is in demand in the aerospace industry, in manufacturing, etc.
The disadvantages of SLS 3D printing technology are the high cost of equipment. In addition, the powder material is potentially harmful to the human body, so a separate room with air conditioning and an air filter is equipped for such 3D printers. All this imposes difficulties for additive manufacturing using this technique. But this does not mean that you cannot take advantage of the possibilities of selective laser sintering technology, because our company provides professional 3D printing services on such equipment. You can order 3D printing using SLS technology from us. All you need is to provide us with a file with a 3D model in STL format. We guarantee you high quality printing in full accordance with the provided 3D model.
SELECTIVE LASER MELTING PRINT TECHNOLOGY – + SLM
Selective (selective) laser melting - SLM is a 3D printing method from a mathematical CAD model, which is used to create 3D objects by melting metal powders. For this, high-power lasers are used.
Using this technology, it is possible to create precise metal parts that will later be used in various units and assemblies, including non-separable structures that change their geometry during use. This type of printing is becoming more and more widespread, because the parts created by this method are in many ways superior in their mechanical and physical characteristics to products produced by traditional methods.
The advantages of 3D printing using SLM technology are: the ability to solve the most complex production problems, including in the aerospace industry, where parts and assemblies have a hard load and serious requirements are imposed. Also, SLM printing is used in experimental and scientific and technical activities, where it is possible to significantly reduce the R&D cycle, because the most complex mechanisms and products can be created without serious equipment.
The technology also allows you to print objects with internal cavities, which can significantly reduce the weight of products.
The essence of the method lies in the layer-by-layer application of metal powder on a special heated platform and its subsequent processing with a high-power laser, in accordance with the CAD model. The working chamber of the 3D printer, where the melting process itself takes place, is filled with argon or nitrogen. The choice of gas will depend on which consumable is selected for printing. Inert gas will be mainly consumed in preparation for printing, when the chamber is purged, because it is necessary to achieve conditions so that the percentage of oxygen in the chamber is no more than 0.15%. This is a necessary condition in order to avoid the oxidation of metals. Consumables can be: powdered metals and alloys. It can be tool or stainless steel, titanium and its alloys, aluminum, platinum, gold, as well as cobalt-chromium alloys.
The model is fused layer by layer. After the printing of the prototype is completed, it is removed from the chamber with the working platform and separated from it mechanically. In the future, it may require processing, because the surface of the product may not be ideal. However, the product will be very strong and uniform in structure, similar to cast.
One of the advantages of the technology is its economy and non-waste. After all, unsintered material can be reused. The thickness of one layer is 20-100 microns. Thus, SLM 3D printing is a very precise and highly detailed additive manufacturing technique.
The cost of 3D printers using this method is very high. And in general, their operation is by no means a simple matter, requiring special conditions. But you have a great opportunity to use 3D printing using selective laser fusion technology with the help of our company. All you need is just to order 3D printing using this technique in our company. To do this, you need to provide us with an STL file with a CAD model for printing.
Take advantage of the innovative method of creating high-precision metal products - SLM printing.
ELECTRON BEAM MELTING PRINT TECHNOLOGY – + EBM
One of the most reliable metal 3D printing methods is EBM printing or electron beam melting. This is an additive manufacturing technology that is used to create high-strength, comparable to cast, metal products. Pure (without impurities) metal powder acts as a consumable. Printing is carried out in a vacuum chamber, which minimizes the oxidation of the material, such as pure titanium.
Electron beam melting is very similar to SLS 3D printing technology, i.e. selective laser melting. However, it does not use powerful lasers, but electron emitters, which serve as sources of powerful energy used to melt metal. So-called electron guns fire high power electron beams that fuse metal powder. The method is similar to other 3D printing methods - the layering of consumables. A layer of metal powder is applied, and electron beams, following the contour of the model, fuse the material. Then the algorithm is repeated again until all layers are created and a finished three-dimensional object is obtained in accordance with the mathematical 3D model.
As a result of such 3D printing, a high-density metal model is obtained, and the porosity of the structure is absent. This means that additional processing by the method of firing for a strong fusion of the material in the model is not required. And the model itself will have high strength characteristics initially, that is, it will not differ in any way from cast products.
Electron beam melting is printed at high background temperatures of 700-1000 degrees Celsius. This avoids a strong temperature difference between the already cooled printed layer and the fresh hot layer. Therefore, printed parts will not suffer from residual mechanical stress. This is how the highest possible strength of EBM-printed products is achieved.
This 3D printing technology is used to create high-precision titanium prostheses and implants, such as hip and knee implants, skull parts, etc. Titanium combines strength and biocompatibility.
EBM is also used in the aerospace industry. With the help of this technology, load-bearing structural elements of various devices (aircraft, rockets), as well as parts of their engines, are printed.