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Shapeways: 3D Printing Service Online

3D Printing Service

Create and customize. Streamline and save. Break down design barriers and scale your business with Shapeways 3D printing services. 

Why 3D Printing?

Reduce Assembly Time

Don’t waste time putting products together! Rely on 3D printing to make complex geometries that can be printed as one piece—or consolidated in one build.

Fast Turnaround​

Working on a project for a customer that has to be just right? Get models back fast, and 3D print new iterations, if needed, for final feedback and production.

Reliable Quality

Proprietary processes, expert 3D printing operators, and inspections are our secrets to delivering exceptional, quality products every time.​

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3D Printing Technologies

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Cutting Edge Technologies

Manufacture high-quality products in over 90 of the best materials and finishes, from plastics to metals.

HP Multi-Jet Fusion
  • Nylon 12 with a smooth and finished surface
  • Exhibits incredible strength, durability and stiffness
  • Supports complex geometries and thin features Learn More
ExOne Binder Jetting
  • Steel infused with Bronze
  • Supports large parts
  • Strong metal with an industrial look and feel Learn More

Our Services

Production Parts

Upload customized models for 3D printing service—ensuring durability and strength in materials that result in end-use products meant to last. Learn More

Rapid Prototyping

Take the guesswork out of product development with 3D printing services for high-performance models used in meetings, testing, and perfection of final parts. Learn More

Finishing

Whether designers prefer polishing, smoothing, dyeing–or a combination of finishing techniques–Shapeways 3D printing services can perfect those final touches with shine, gloss, and color. Learn More

Professional Design Services

Bring your idea to life with 3D file design and optimization. Through our partnership with ZVerse, every customer has access to expert 3D Design solutions for any project need. Learn More

Rapid Prototyping

Our high quality printing enables you to assess factors such as ergonomics, usability, manufacturability, and material testing. Learn More

E-commerce Integrations

Launch your business through our marketplace by connecting to the Shapeways platform through our API, Shopify, or Etsy E-commerce Integrations. Learn More

Materials

Nylon 12 [Versatile Plastic]

Nylon 12 [Versatile Plastic] is a durable nylon plastic that can be used for a wide range of applications, both for prototyping and for end products. Printed using Selective Laser Sintering (SLS) 3D printing services, when thin, it's flexible enough for hinges and springs and when thick, strong enough for structural components. Learn More

Accura 60

Accura 60 is a translucent and rigid acrylate-based plastic. Shapeways 3D prints this material using a large-format Stereolithography (SLA) printer capable of producing small to large parts with high resolution and detail as well as smooth surfaces with limited layer lines. Learn More

Stainless Steel 316L

Stainless Steel 316L is manufactured using ExOne’s ‘Triple Advanced Compaction Technology’ with Binder Jetting. Unlike our Steel that is infused with bronze, this material is a single alloy, composed of pure Stainless Steel. Learn More

Nylon 12

Nylon 12 (Versatile Plastic) is a durable nylon plastic that can be used for a wide range of applications, both for prototyping and for end products. Printed using Selective Laser Sintering (SLS), when thin, it's flexible enough for hinges and springs and when thick, strong enough for structural components. Learn More

Accura 60

Accura 60 is a translucent and rigid acrylate-based plastic. It is 3D printed using a large format stereolithography (SLA) printer capable of producing small to large parts with high resolution and detail as well as smooth surfaces with limited layer lines. Learn More

Stainless Steel 316L

Stainless Steel 316L is manufactured using ExOne’s "Triple Advanced Compaction Technology" with a binder jetting system. Unlike our Steel that is steel infused with bronze, this material is a single alloy, 100% Stainless steel 316L. Learn More

Testimonials

I like the ease of use in the Shapeways platform, being able to 3D print on-demand orders for the first time, and most of all–being able to scale my business. In the beginning years ago I basically had the change in my pocket and a credit line at my bank so I couldn’t order a ton of things, and you never know what’s going to sell.”

Steven Jaworski

Owner | Voytek Medical

During the process, we used Shapeways capabilities to 3D print many prototypes. That meant we had the option to iterate very quickly, print objects, and test them to see if they were working correctly in terms of complexity, or too much complexity. ”

Yonatan Assouline

Manager & Co-Founder | Flamingo Works

Shapeways was really great when we worked together before, which led us to reach out again. It’s been so helpful to talk with them about what we could do in every aspect of 3D printing and finishing, and it saved us a lot of time in experimentation.”

Nathan Lachenmyer

Director of Technology | Sitara Systems

I like the ease of use in the Shapeways platform, being able to 3D print on-demand orders for the first time, and most of all–being able to scale my business. In the beginning years ago I basically had the change in my pocket and a credit line at my bank so I couldn’t order a ton of things, and you never know what’s going to sell.”

Steven Jaworski

Owner | Voytek Medical

During the process, we used Shapeways capabilities to 3D print many prototypes. That meant we had the option to iterate very quickly, print objects, and test them to see if they were working correctly in terms of complexity, or too much complexity. ”

Yonatan Assouline

Manager & Co-Founder | Flamingo Works

Shapeways was really great when we worked together before, which led us to reach out again. It’s been so helpful to talk with them about what we could do in every aspect of 3D printing and finishing, and it saved us a lot of time in experimentation.”

Nathan Lachenmyer

Director of Technology | Sitara Systems

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3D print with Shapeways by creating complex products previously impossible with traditional manufacturing. Create sophisticated 3D printed ideas and designs, upload 3D print files, and expedite product development.

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Proper selection of 3D printing materials is key as they must be compatible with 3D printing technology and optimized for project requirements. From plastics to metal, Shapeways offers over 90 materials and finishes–and additive manufacturing services for any project.

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While excellence in product development depends on optimized modeling, prototyping, and quality management, 3D printing design guidelines play a critical role in the outcome of every 3D printed part. Check out the following resources for assistance in taking your 3D design from concept to market.

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Printing of ABS (ABS) plastic using FDM technology to order

Printing of ABS (ABS) plastic using FDM technology to order

Printing ABS (ABS) with plastic using FDM technology to order

Technology: 3D PRINT

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Price
no more than 12 o/cm 3

Processing cost
+ fifty o for processing 1 item

Printing time
from 1 to 3 days

Calculate the cost

Price
no more than 25 o/cm 3

Cost for processing
+ fifty o for processing 1 item

Printing time
We print on the day of order*

Calculate the cost

Price
no more than 25 o/cm 3

Processing cost
+ fifty o for processing 1 item

Printing time
from 1 to 3 days

Calculate the cost

Price
no more than 70 o/cm 3


+ 500 o for processing 1 item

Printing time
from 5 to 7 days

Calculate the cost

Price
no more than 25 o/cm 3

Processing cost
+ fifty o for processing 1 item

Printing time
We print on the day of the order*

Calculate the cost

Price
no more than 70 o/cm 3

Cost per treatment
+ 500 o for processing 1 item

Printing time
from 5 to 7 days

Calculate the cost

Price
no more than 12 o/cm 3

Cost per treatment
+ fifty o for processing 1 item

Printing time
from 1 to 3 days

Calculate the cost

Price
no more than 25 o/cm 3

Cost per treatment
+ fifty o for processing 1 item

Printing time
from 1 to 3 days

Calculate the cost

Need an alternative?

More accurate

Photopolymer

Higher quality

Polyamide

Beneficial for series production

Molding plastic into silicone

Feedback form for calculating the cost of 3D printing

If you have a finished 3D model, upload it to the online form to calculate the cost of 3D printing. nine0041 If you do not have a 3D model or need a preliminary consultation, contact us by phone +7 (499) 390-03-77, send a 3D model with questions to our mail [email protected] or fill out an application, we will contact you and answer all your questions.

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nine0000 3D printing technologies - FDM, FFF, SLA, DLP, PolyJet, CJP, SLS, SLM

FUSED DEPOSITION MODELING PRINT TECHNOLOGY – + FDM

One of the most popular, simple and cheap 3D printing technologies is Fused Depsition Modeling. The technology was invented more than 20 years ago and implemented by Stratasys, and still it remains the most popular. The principle of building a prototype using this method is simple and clear. The simulated 3D object in STL format is transferred to the 3D printer software. After placing the model in a virtual working chamber (automatically or manually), cutting the model into horizontal layers, the 3D printing process begins. The extruder print head melts the filament, laying down layer by layer according to the model data. If necessary, before printing on a virtual 3D model, auxiliary structures (supports) are automatically or manually placed, which, after printing, can be removed with a special solution or manually. nine0041 There are many types of equipment that print using this technology. They differ in terms of accuracy, the number of printheads, the size of the working platform, the presence or absence of a closed working chamber, consumable options, etc. There are models that support the ability to use different materials when printing. There are also industrial FDM 3D printers and personal ones.
The following materials can be used in FDM 3D printing: nine0003

  • ABS
  • PLA
  • SBS plastic
  • Nylon
  • Polycarbonate
  • HIPS support material
  • PVA support material
  • PETG plastic
  • FLEX rubber-like plastic
  • RUBBER plastic with rubber properties

The most popular materials are ABS and PLA. Products printed using FDM technology are characterized by elasticity, strength and stable physical characteristics, depending on the selected material. The construction accuracy varies from 0.027mm to 1mm. As a rule, the printed object has a layered (ribbed) surface, the severity of which depends on the thickness of one layer. This effect can be eliminated by post-processing with chemicals or grinding. nine0041 The advantages of FDM 3D printing technology include sufficient speed and ease of manufacturing products, safety, high accuracy, a wide choice of materials, as well as ease of use and maintenance of equipment. In addition, consumables for printing in this way are affordable. All this together makes this technology the most highly competitive and affordable in economic terms.
FDM 3D printing technology can be used for rapid prototyping and even small series production. Depending on the selected consumable material, this technology can be used to create parts of mechanisms, toys, interior items, jewelry, souvenirs and much more. The use of high-strength engineering thermoplastics makes it possible to apply this 3D printing method to products used in the aerospace industry. nine0041 Our company has several 3D printers working on this technology. You can order high-quality 3D printing using FDM technology from us with any of the available materials and in any available color option. We guarantee you the quality and efficiency of order execution of any degree of complexity.
To order 3D printing using FDM technology, you need to send us a file in STL format. Trust our professionalism and take advantage of the most affordable 3D printing.

STEREOLITHOGRAPHY PRINT TECHNOLOGY – + SLA

SLA 3D printing technology or laser stereolithography is based on the layer-by-layer curing of a liquid photopolymer under the action of a laser beam. The technology was invented in 1986 by Charles W. Hull, who founded 3D Systems, which manufactures 3D printers that print using this technique.
Photopolymer, which in this case acts as a consumable, is a resinous substance that changes its properties under the influence of ultraviolet radiation - it polymerizes and hardens. In this case, the wavelength and time of exposure to radiation will depend on the environmental conditions and the specific material. nine0041 The principle of building a model using laser stereolithography technology at the initial level is similar to any other - the modeled object in STL format is loaded into the 3D printer software, placed in a virtual working chamber and cut into layers. Photopolymer resin is poured into a special container. It contains a working platform on which the part will be built. Initially, the working platform is set so that it is covered with the thinnest layer of photopolymer (0.05-0.13 mm). This will be the size of the layer when printed. Then the laser is turned on, it irradiates the areas that will later become parts of the finished product. As a result of irradiation, the material hardens and the working platform sinks to the extent of the layer. The algorithm repeats again until all programmed layers are exhausted. Then the finished product is immersed in a special bath, into which a composition is poured to remove excess elements. And at the end, the product is again irradiated so that it gains maximum strength. nine0041 Stereolithography, like most other 3D printing technologies, requires supports. After printing is completed, they are removed manually.
The main advantages of stereolithography technology are the highest precision and the ability to create the smallest and thin-walled objects. The technique is distinguished by easy post-processing of products and their almost perfect surface. The disadvantage of this technology is the impossibility of using several materials at once. Color printing is also not possible. The properties of the model and its color will determine the initial characteristics of one photopolymer. In addition, the cost of such printing and equipment is not cheap. nine0041 Due to the fact that stereolithography allows you to get a model of almost any degree of complexity, the main scope of this 3D printing is research. And due to the highest accuracy and detail, this technique is used in medicine, in particular in dentistry. Also, printed models are in demand in art, jewelry, museum work and restoration. There are photopolymers that can be used to print molded models. The model printed on a 3D printer, in this case, is poured with molding sand and placed in an oven for annealing at a temperature of 1000 degrees. As a result, the polymer burns out without leaving a trace, and the resulting form can be used for pouring metal under vacuum. As the metal cools, the mold breaks and the metal part is removed. nine0041 In our company you can order 3D printing using SLA technology. We have in our arsenal professional 3D printers using this technology and a wide range of photopolymer resins with various characteristics for 3D printing. We guarantee you high quality and prompt execution of the order. To order 3D printing using the laser stereolithography method, you need to provide us with a file in STL format.
Get the most out of high-precision and highly detailed stereolithographic 3D printing. nine0041

DIGITAL LIGHT PROCESSING PRINT TECHNOLOGY – + DLP

DLP 3D printing is one of the most accurate and fastest 3D printing methods. It is based on the technology that Larry Hornbeck invented for multimedia projectors. The peculiarity lies in the use of a special mirror matrix. Each individual pixel of this matrix is ​​a microscopic mirror. nine0041 DLP stands for Digital Light Processing, which means "Digital Light Processing". Thus, this technology is one of the varieties of photopolymer 3D printing and photopolymer resin is used as a consumable. This resin is irradiated with projected light from the LEDs and hardens. The technology is very similar to stereolithography. However, with SLA 3D printing, each layer is, as it were, drawn by laser beams. And in DLP technology, the layer is completely projected onto a photopolymer using the same matrix with micromirrors, that is, this method is more like stamping. Thus, while maintaining the highest accuracy of 3D printing, it was possible to significantly increase its speed. At the moment, the speed of DLP printing is several times higher than FDM, SLM and SLA printing. For this reason, the DLP 3D printing technique is one of the most promising. nine0041 The thickness of one layer when printing using DLP technology is 10-15 microns, which is basically similar to the indicators for SLA 3D printing technology. For comparison, the FDM method implies a minimum thickness of at least 50 microns.
Since DLP printers are the main competitors of SLA printing, their application is about the same. They can print products for dentistry, jewelry, complex designs and even souvenirs. The technology is also in demand in the research area.
Photopolymers used in 3D printing with this method are diverse, and you can choose a material with the desired characteristics. For example, there are materials that mimic the properties of ABS plastic, hard engineering plastics, and even rubber. However, it is important to know that in some cases, under the influence of light, photopolymer products can crack and become brittle. This technology implies the impossibility of using several materials at once. Color printing is also not possible. The properties of the model and its color will determine the initial characteristics of one photopolymer. nine0041 However, there is also a drawback to DLP technology - as in the case of SLA 3D printers, the cost of equipment is very high, as in principle the price of photopolymers. Not every, even a large company, can afford such a 3D printer.
But this does not mean at all that you will not be able to take advantage of the speed and advantages of DLP printing, because you have the opportunity to order 3D printing on such a 3D printer in our company. To do this, you just need to provide us with an STL file with the desired model. We guarantee you prompt execution of the order and high quality. nine0041 Take advantage of high-quality, fast and high-precision DLP printing.

PRINT TECHNOLOGY LED DISPLAY – + LED

One of the varieties of DLP 3D printing technology is LED 3D printing. That is, this method is based on the same digital light processing (as Digital Light Processing stands for). However, in devices for LED 3D printing, instead of a mirror chipped matrix, there is an LED display that immediately highlights a whole layer on the material, like a kind of light stamp. Using an LED display allows you to increase the speed of 3D printing. So it takes about 10-15 minutes to 3D print 2.5 cm along the Z-axis, and it's really fast. Although the print speed in any case will directly depend on the thickness of one layer. nine0041 As a consumable material, a photopolymer resin is used, which polymerizes under the action of ultraviolet light, that is, it changes its qualities, passing from a semi-liquid state to a solid state. There are many options for photopolymers, among which there are materials that, after the polymerization process, imitate the characteristics of solid, including engineering plastics. There are also those that are very similar to classic rubber after hardening, that is, they have the same strength and elasticity indicators. You can also choose biocompatible photopolymers. When choosing a material for printing, you should be guided by the technical characteristics and scope of a particular photopolymer. nine0041 Like any other photopolymer 3D printing, LED technology is characterized by the highest precision and detail. The thickness of one layer is only 10-15 microns. With its help, you can print thin-walled products, objects with complex geometry. Photopolymers practically do not shrink and do not change their geometry after hardening, and this is also an advantage, especially when it is necessary to print anatomically accurate models. The DLP LED 3D printing technology itself, although it provides for a layer-by-layer method for creating a model, still does not differ in pronounced layering of the finished model. The surface is almost perfectly smooth, requiring no additional processing. nine0041 If complex objects are printed, support must be used. They can be set in automatic or manual mode immediately before printing during the positioning of the model in the virtual working chamber. These supports are subsequently removed manually.
LED technology implies the impossibility of using several materials at once. Color 3D printing is also not possible. The properties of the finished prototype and its color will determine the initial characteristics of the photopolymer used. nine0041 The scope of LED 3D printing does not differ in principle from the scope of DLP printing, since this technology is, in fact, its improvement. The technology is in demand in the production of hearing aids and earmolds, in dentistry and orthodontics, as well as in jewelry. Due to the high accuracy and detail of 3D objects printed using this technology, products will also be in demand in the field of research and engineering activities.
LED 3D printer is very expensive. However, this does not mean that its benefits are not available to you. You can order 3D printing using LED technology in our company. We offer you a large selection of photopolymer resins for printing and guarantee the high quality of models, in full compliance with the provided STL-file, and the prompt execution of the order. nine0041 Take full advantage of LED technology with our help.

POLYJET PRINT TECHNOLOGY – + PJ

PolyJet is a revolutionary 3D printing technology that is a powerful tool for high performance additive manufacturing. The technique was invented and patented by Stratasys. The operation of a PolyJet 3D printer is very similar to a conventional, well-known inkjet printer, only printing is carried out not on paper and not with simple ink, but on a special substrate in the chamber, and an acrylic-based liquid photopolymer acts as a material. nine0041 The 3D printer that supports PolyJet technology is equipped with a special print head with nozzles. There can be several printheads, which allows you to print faster and even prototyping several objects at once. The printing process is carried out by dosed deposition of a photopolymer. One layer of 16 microns is sprayed at a time. Then this layer is exposed to an ultraviolet lamp and the photopolymer turns into a hard plastic. After that, the working platform with the substrate is lowered, and the algorithm is repeated again. When printing complex geometric shapes, a support material is used. For this technology, a special gel-like material has been created, which is easily removed with plain water or hands. nine0041 A key feature of PolyJet 3D printing technology is the ability to use multiple materials in one print run. At the same time, there are models of 3D printers that can mix photopolymers in various proportions, obtaining a variety of composite materials with certain characteristics. Also, this technology is characterized by the possibility of complex color reproduction. That is, it is possible to use color printing, the palette of which includes about 1000 colors and shades. In fact, it is the only additive manufacturing technology that supports these capabilities. nine0041 Other advantages of the method include: high printing speed, high accuracy and detail, perfect surface and generally excellent quality of printed objects. In addition, a wide range of materials allows you to create objects of almost any kind. More than 100 different photopolymer resins can be used as a base, mixing of which allows obtaining materials from transparent to completely opaque, from hard to elastic and rubbery. This is truly a new standard for realism in the most complex prints. PolyJet technology allows you to achieve perfect surface smoothness and imitate any even the most subtle texture. The camera of the PolyJet 3D printer is quite large, but if you need to print a large object, then it can be broken into parts, which are then simply glued together. nine0041 The only disadvantage of the technology is its high cost. The equipment is very expensive, and photopolymer resins are not cheap. But this does not mean that you cannot use this technology, because you have the opportunity to order 3D printing using PolyJet technology in our company. In a short time, we will implement your project on our own 3D printer. All you need is to provide us with the STL file.
PolyJet 3D printing technology is truly limitless. nine0041

COLOR JET PRINTING TECHNOLOGY – + CJP

Color inkjet 3D printing - CJP (ColorJet Printing) technology - a patented technique invented by 3D Systems. It consists in layer-by-layer gluing and coloring of the powder gypsum composite. 3D printing of this type is based on a technique called 3DP, which is its improvement. nine0041 3D printing by this method is based on the use of two materials: base and binder. To create the base layer, a consumable of the main type is used. It consists of gypsum mixed with a polymer. And the binder is used for gluing and staining the layers.
ColorJet Printing 3D printer has two cameras. A gypsum composite is poured into one of them, and the second chamber is used to remove excess material. The model is "grown" in layers. A special roller distributes a thin layer of material on the working platform. The print head applies the adhesive and colors the main consumable particles. All this is carried out in accordance with the loaded mathematical 3D model. The working surface is lowered by the amount of the layer (0.1016 mm), and the roller again applies a layer of gypsum composite powder, and so on until the model is printed to the end. nine0041 ColorJet Printing technology has a relatively low cost of printed models. Its advantage is the absence of the need for supports, since the non-glued material will act as supporting structures. In addition, the material that was not used during printing can be reused. It turns out that this method of additive manufacturing is waste-free.
CJP technology is the only one that uses the CMYK printing color palette. This palette includes 390 thousand colors and shades. The material is dyed during the gluing of the layer, resulting in details with excellent color reproduction.
The accuracy of building a model by this method is very high, the minimum printed element has dimensions of 0.1-0.4 mm. The thickness of the walls of the prototype, which will not collapse under their own weight, is 0.102-0.089 mm.
Models printed using ColorJet Printing technology have a typical gypsum rough surface, characterized by a high degree of hygroscopicity. The strength of the models is average. However, finished models are easy to sand, paint and glue. To improve the characteristics of the model and protect them from moisture, you can cover the surface with varnishes, waxes, resins, as well as all kinds of fixatives. nine0041 The technology can be used for 3D printing of architectural models, product presentations, souvenirs, miniatures, etc. Despite the fact that the products are of low strength, they allow you to visually evaluate the prototypes.
CJP 3D printer has impressive dimensions and is quite expensive, despite the fact that the cost of printed prototypes is low, not everyone can afford such pleasure. In our company, you can order 3D printing using ColorJet Printing technology. We guarantee you prompt execution of the order and full compliance of the prototype with the modeled object. All you need is to provide us with an STL file with a 3D model. nine0041 Take advantage of CJP 3D printing technology with our help and appreciate all its advantages in practice.

SELECTIVE LASER SINTERING PRINT TECHNOLOGY – + SLS

Selective, that is, selective, laser sintering is a 3D printing technology that was created back in 1979. However, for a long time it was not available to the market until DTM was created in 1996. In 2001, 3D Systems bought this company, and in 2014 the patent expired, and now this technology is available to a wide range of consumers. nine0041 The SLS 3D printing technique consists in the fact that the material is heated by a laser beam until the particles are sintered, that is, not completely. As a result, the model turns out not to be solid, but as if “sintered” from individual tiny particles. If we consider the structure under magnification, then individual particles of the material will be visible, as if glued to each other.
The operation of a 3D printer that prints using SLS technology is as follows. Powder material is poured into the chamber. A 3D model in STL format is loaded into the software. The working platform is exposed and a thin layer of material (thickness about 120 microns) is applied to it, leveled with a roller. The laser sinters the powder particles according to the loaded model. After the layer is completed, the platform is lowered and a new layer of material is applied. The procedure will be repeated until the very last layer is completed. nine0041 Since there is unused material in the working chamber, the need for supports simply disappears, because complex and overhanging parts will be supported by unused material. This allows you to get models of any, even very complex geometry.
Powder polymers, metals and their alloys, ceramics, glass, composite materials can be used as consumables. But in any case, the material must be in powder form. Due to the fact that the power of laser radiation can be adjusted, the degree of melting of the material can change, and, accordingly, the strength and uniformity of the structure of the resulting model. Currently, the most popular material for 3D printing using SLS technology is polyamide. This is a versatile powder material that can be used in almost any field. If powdered metal is used for printing, it is preheated to make printing faster and easier. nine0041 As a result of 3D printing, models are obtained with a surface that requires processing, in particular grinding. Models made of polyamide are sensitive to moisture, so they must be coated with a protective compound, such as moisture-resistant paint, if outdoor use is planned.
Selective laser sintering shows excellent results in small batch production as well as for making master models. This 3D printing technology is in demand in the aerospace industry, in manufacturing, etc. nine0041 The disadvantages of SLS 3D printing technology are the high cost of equipment. In addition, the powder material is potentially harmful to the human body, so a separate room with air conditioning and an air filter is equipped for such 3D printers. All this imposes difficulties for additive manufacturing using this technique. But this does not mean that you cannot take advantage of the possibilities of selective laser sintering technology, because our company provides professional 3D printing services on such equipment. You can order 3D printing using SLS technology from us. All you need is to provide us with a file with a 3D model in STL format. We guarantee you high quality printing in full accordance with the provided 3D model. nine0041

SELECTIVE LASER MELTING PRINT TECHNOLOGY – + SLM

Selective (selective) laser melting - SLM is a 3D printing method from a mathematical CAD model, which is used to create 3D objects by melting metal powders. For this, high-power lasers are used.
Using this technology, it is possible to create precise metal parts that will later be used in various units and assemblies, including non-separable structures that change their geometry during use. This type of printing is becoming more and more widespread, because the parts created by this method are in many respects superior in their mechanical and physical characteristics to products produced by traditional methods. nine0041 The advantages of 3D printing using SLM technology are: the ability to solve the most complex production problems, including in the aerospace industry, where parts and assemblies have a hard load and serious requirements are imposed. Also, SLM printing is used in experimental and scientific and technical activities, where it is possible to significantly reduce the R&D cycle, because the most complex mechanisms and products can be created without serious equipment.
The technology also allows you to print objects with internal cavities, which can significantly reduce the weight of products. nine0041 The essence of the method lies in the layer-by-layer application of metal powder on a special heated platform and its subsequent processing with a high-power laser, in accordance with the CAD model. The working chamber of the 3D printer, where the melting process itself takes place, is filled with argon or nitrogen. The choice of gas will depend on which consumable is selected for printing. Inert gas will be mainly consumed in preparation for printing, when the chamber is purged, because it is necessary to achieve conditions so that the percentage of oxygen in the chamber is no more than 0.15%. This is a necessary condition in order to avoid the oxidation of metals. Consumables can be: powdered metals and alloys. It can be tool or stainless steel, titanium and its alloys, aluminum, platinum, gold, as well as cobalt-chromium alloys. nine0041 The model is fused layer by layer. After the printing of the prototype is completed, it is removed from the chamber with the working platform and separated from it mechanically. In the future, it may require processing, because the surface of the product may not be ideal. However, the product will be very strong and uniform in structure, similar to cast.
One of the advantages of the technology is its economy and non-waste. After all, unsintered material can be reused. The thickness of one layer is 20-100 microns. Thus, SLM 3D printing is a very precise and highly detailed additive manufacturing technique. nine0041 The cost of 3D printers using this method is very high. And in general, their operation is by no means a simple matter, requiring special conditions. But you have a great opportunity to use 3D printing using selective laser fusion technology with the help of our company. All you need is just to order 3D printing using this technique in our company. To do this, you need to provide us with an STL file with a CAD model for printing.
Take advantage of the innovative method of creating high-precision metal products - SLM printing. nine0041

ELECTRON BEAM MELTING PRINT TECHNOLOGY – + EBM

One of the most reliable metal 3D printing methods is EBM printing or electron beam melting. This is an additive manufacturing technology that is used to create high-strength, comparable to cast, metal products. Pure (without impurities) metal powder acts as a consumable. Printing is carried out in a vacuum chamber, which minimizes the oxidation of the material, such as pure titanium. nine0041 Electron beam melting is very similar to SLS 3D printing technology, i.e. selective laser melting. However, it does not use powerful lasers, but electron emitters, which serve as sources of powerful energy used to melt metal. So-called electron guns fire high power electron beams that fuse metal powder. The method is similar to other 3D printing methods - the layering of consumables. A layer of metal powder is applied, and electron beams, following the contour of the model, fuse the material. Then the algorithm is repeated again until all layers are created and a finished three-dimensional object is obtained in accordance with the mathematical 3D model. nine0041 As a result of such 3D printing, a high-density metal model is obtained, and the porosity of the structure is absent. This means that additional processing by the method of firing for a strong fusion of the material in the model is not required. And the model itself will have high strength characteristics initially, that is, it will not differ in any way from cast products.
Electron beam melting is printed at high background temperatures of 700-1000 degrees Celsius. This avoids a strong temperature difference between the already cooled printed layer and the fresh hot layer. Therefore, printed parts will not suffer from residual mechanical stress. This is how the highest possible strength of EBM-printed products is achieved. nine0041 This 3D printing technology is used to create high-precision titanium prostheses and implants, such as hip and knee implants, skull parts, etc. Titanium combines strength and biocompatibility.
EBM is also used in the aerospace industry. With the help of this technology, load-bearing structural elements of various devices (aircraft, rockets), as well as parts of their engines, are printed.

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