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Detailed instructions for 3D printing of lithophanes |
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3D printed lithophane from kraftly. com
Modern 3D printers allow you to create many original and unique things, and one of them is 3D photo-lithophanes, which are gaining more and more popularity as a customized gift for loved ones or just an original product for sale. Let's take a look at what linophane is and how to print it.
Article content:
What is lithophane?
Designing a lithophane
Selecting a photo
Converting a photo to a 3D model
Creating and printing a 3D model of a lithophane in Photoshop
How to slice a lithophane?
Seal of lithophane
What is lithophane?
Classic lithophane is a three-dimensional image on thin translucent porcelain that can only be seen when illuminated from behind by a bright light source (such as the sun or a light bulb). The image will appear in gray tones. Traditionally, lithophanes were created in several stages: first, the image was cut out of wax, then, on the basis of the wax model, a mold was created from plaster, into which porcelain was cast, after which the image was fired.
German lithophane of the 19th century, on the left - without illumination, on the right - with illumination. Photo — Diego Verger
The first lithophanes appeared almost simultaneously in several cities of Europe — France, Germany, Prussia and England — at the end of 1820s and their three-dimensionality was strikingly different from the two-dimensional engravings popular at that time and daguerreotypes . The fact is that the quality and quantity of light interacting with lithophane significantly changes the characteristics of the image itself - such dynamism arouses great interest in the viewer. For example, lithophane inserts in windows change their appearance throughout the day depending on the quality and intensity of the sun's rays.
Modern 3D printers allow you to print lithophane from any high contrast photo. How? Varying the thickness of different sections of the 3D model to render different shades of gray when the lithophane is backlit: thin sections let in more light and look brighter, while dense parts of the print let in little light and create dark details in the image. Don't panic, you don't have to manually calculate the thickness of various sections of the digital model - there are many programs that create 3D models for lithophanes automatically and for free! Let's get down to business!
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Designing the Litophane
First we need to create a digital model of the lithophane.
Choosing a photo
The first step to a great printout is choosing a suitable photo , because not all images will look good in the form of a lithophane.
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Firstly, the finished lithophane will be displayed in grayscale, so images where color plays an important role or where there is a lot of color detail will not work. You can try to convert the photo to b / w in Photoshop or any other program to make sure that you like the picture even if there are no colors.
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Secondly, it is better to give preference to contrasting photos - so the printed linofan will look more interesting (unlike the image, where adjacent details will merge due to lack of contrast). Again, you can add contrast to the selected photo in Photoshop or any other program.
An example of a low-contrast image, not quite suitable for lithophane printing. Photo — Christina Ryumina
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Thirdly, avoid photos consisting only of small details , it can be difficult for the printer to print them. For lithophanes, images with large contrasting details, such as portraits, are more suitable. Images with a single-color background without details are also good, for example, portraits against a backdrop or against a clear sky. You can clean up the background or create a color fill instead of an existing background in Photoshop or any other program.
Contrast photo on a plain background is ideal for printing lithophane. You can further clean up the background and add photo contrast in any post-processing program. Photo — Christina Ryumina
An example photo with lots of detail is not the best choice for creating a lithophane. Photo — Christina Ryumina
Of course, you don't have to follow these tips. If you print on a high-quality printer with high resolution, then you can handle any details! For example, SLA printers allow you to print smaller details than their FDM counterparts (read more about 3D printing methods here), so a photo for printing on an SLA printer may contain small elements.
Convert photo to 3D model
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You can convert photo with free online Image to Litophane converter.
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Models for lithophanes can be created in Photoshop CC by downloading a special Operation (Action) from the official website (read detailed instructions below), or in Blender: these programs have more options to edit the model. It is worth considering that a subscription to Photoshop CC is paid.
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Cura software (version 13.11 and higher) from Ultimaker will also work. The program is easy to use and allows you to smooth the model, but it does not have the ability to edit the image and create a frame around it.
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You can use the Customizable Lithopane from printer manufacturer MakerBot on Thingeverse. Here you can add a hole in the frame of the lithophane so you can hang your masterpiece, but in this application your photo resolution will be compressed to 100x100 pixels. Another disadvantage: the application can be quite slow, because the Thingeverse website Customizer creates a model and STL file instead of your computer.
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There is also a free 2D to STL converter for Windows. There are options for smoothing the model, but no way to edit the image.
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You can create a model for lithophane in a paid Photo to Stereolithographic file converter. This program allows you to create lithophanes on spheres, cubes and other shapes, but the interface here is not the most understandable.
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There is a nice free Portuguese converter where the language can be changed to English after installation by going to the Iniciar menu, then Idioma and finally selecting English. Here is a link to download the program. In this converter, you can create a frame for the image, edit it before creating a 3D model, and also enlarge / reduce the image. The converter generates models quite quickly, so you can experiment with 3D model settings until you are completely satisfied with the result.
The list of programs, of course, is not exhaustive. You can use any converters of 2D files to 3D models that support export to STL. In this article, we will be using Photoshop CC to create a 3D model from a photo.
Create and print a 3D model of Lithophan in Photoshop
Attention! The operation only works if the interface language in your Photoshop CC is English. You can change the language by going to menu Photoshop CC → Preferences → Interface.
To add an action in Photoshop, go to the program, go to the top menu in Window → Actions or click the icon Play in the side menu (see screenshot below).
Going into the Actions panel in Photoshop
Opening the operations panel, click on the menu icon (see screenshot below) and select the command "Load Actions. .." . We go to the location where your downloaded Lithophane folder and the operation "Make Lithophane.atn" are located and select it. The operation is now available in your Photoshop.
Loading the operation "Make Lithophane.atn"
Operation "Make Lithophane.atn" is ready to go
Open the image you are about to print. You can convert it to black and white, add contrast and make any changes, then print the visible layers into one by pressing Ctrl + Shift + Alt + E (English), or simply merge the layers through the menu Layers (in any case , you will be prompted to merge layers when starting the operation). In the layers panel (marked in blue in the screenshot below), select the layer with the final version of your image and name it Background (or select the Background itself directly if you haven't changed anything). Then open the "Make Lithophane" operation folder, select "Make 100mm x 6.25mm Lithophane" (marked in red in the screenshot), press Play (marked in green in the screenshot). The operation automatically converts the 2D image into a 3D printable object: Photoshop converts the image to Grayscale, inverts the tones, creates a 3D depth map, as well as a frame and a flat surface on the back of the image.
Starting the operation of creating a digital model of lithophane
Litophane in Photoshop CC
To print a 3D object, click on the top menu 3D → 3D Print (marked in red in the screenshot below) or click on the print icon (marked in pink). Next, you will see the 3D printing settings panel (see screenshot below). Select a printer (or specify Printer: STL File if you want to export the model as STL), set Printer Units , Detail Level . Determine the size of the model by setting the X / Y / Z values. Option Scale to Print Volume will create the largest printout that will fit in your printer's camera.
Click on the icon marked in green in the screenshot below to have Photoshop prepare your model for printing. Photoshop will analyze the object and show you a print preview with supports in a new window (supports are turned on and off by ticking Scaffolding ). From the same window, we can print or export the model.
Preparing the model for printing/exporting
Model
print/export window
Do not forget that the size and thickness of the lithophane, as well as the amount of detail in the photo and model, affect the printing time. Depending on these settings, it may take 30 minutes or 5 hours to print.
How to slice lithophane?
The slicer will help convert our model into a printer-friendly G-code (read more here). To open a 3D model in a slicer, you need to export it as a STL file. To do this, in the Photoshop 3D printing settings panel, select Printer: STL File , export the model as described above, and open it in your slicer to set up the location of the model on the platform and set other parameters. You can also export photos to STL from any of the other converters mentioned above and then open the file in a slicer.
To achieve optimal printing results, it is recommended to slice the lithophanes as follows:
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Set straight infill to 100% at an angle of 30-35°. 100% infill will provide the best quality lithophane, as there will be no honeycomb inside the layers, which will spoil the tones in the printout.
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Set the minimum layer height that your printer supports. This way you will ensure high resolution details and the maximum number of shades of gray in your lithophane.
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Print as slowly as possible. Speaking of FDM, slow printing will help you avoid retraction problems, because most of the print is created with little extrusion, which can provoke a huge amount of retraction. To prevent your printer from smearing your printouts with unwanted material smudges and your extruder from clogging due to fast retractions, it is best to print as slowly as possible.
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Select the optimal lithophane slicing parameters available in your slicer. Different slicers provide different options. Choose the slicer you like, however, be aware that some slicers take longer to layer the model than others, for example, Cura usually slices faster than Slic3r. Experiment!
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Do not scale the model in the slicer. The model should be scaled in Photoshop or other converters mentioned so as not to lose resolution when printing.
Litophane Printing
Now it's to load our STL file into the printer via USB or SD card (or whatever methods are available on your printer). The faster the connection, the better, since lithophanes can contain a lot of detail, and some types of connection may not be fast enough to send the entire G-code to the printer, and the printer will begin to slow down and smear material on the printout.
Make sure your printer platform is in good condition to avoid warping your printout. Be sure to check the printer calibration and set the correct print temperature to match the melting temperature of the selected material.
It is best to use white material for printing, as colored materials will not give the same strong lithophane effect. Printing lithophane is best with ABS or HIPS, avoiding PLA : If you are going to put lithophane on a window, then PLA can melt in the sun.
Soft light is ideal for illuminating lithophane. Lithophanes make excellent lamps and even lanterns.
Lithophane lamp. Original photo here
Lantern-lithophane. Original photo here
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3d printing of a headlight prototype for a car from abs with processing and painting. Length 50 cm. The model is an intermediate prototype. More photos inside. 08/02/2018
3d printing of a Tyrannosaurus rex sculpture with a sneaker, instead of a head. 60 cm wide, abs plastic gluing, processing and painting. This order was completed in 2 days. More photos inside. 07/22/2018
3d printed award for the TV show Agents 003 on TNT. 25 cm high, ABS plastic gluing, processing and painting. More photos inside. 07/14/2018
3d printing of electrical appliances prototypes from abs plastic with processing and painting. More photos inside. 06/25/2018
3d printing of a scorpion sculpture for the presentation of a famous shoe brand. 40 cm long, abs plastic gluing, processing and painting. We would especially like to draw your attention to the upside down image with the mounting hole, which, in our opinion, looks very surreal. More photos inside. 06/15/2018
3d printing of various ABS plastic containers and containers, for testing before production. Some used assembly and seam processing. More photos inside. 06/02/2018
3d printed sculpture for the presentation of a famous shoe brand. 30 cm wide, ABS plastic gluing, processing and painting. More photos inside. 05/23/2018
The functional model is a complex spiral structure with wings 1 meter long and is intended for experiments with airflow. Model assembled in 14 separate parts. Inside the model and wings there are special through channels. ABS plastic 3d printing, assembly and comprehensive surface treatment. More photos inside. 05/16/2018
3d printing of parts made of polyamide with painting and transparent photopolymer, for assembly and exhibiting at a specialized exhibition. High precision and surface quality. More photos inside. 05/01/2018
3d printing of fasteners for product presentation. The overall height of the larger object when assembled is 75 cm. ABS plastic 3d printing, gluing, sanding and painting. More photos inside. 03/15/2018
3d printed prototypes for assembly testing. The largest part - the body consists of 16 parts. ABS plastic 3d printing, gluing and surface treatment. More photos inside. 03/15/2018
3D printed bottle prototypes with 200 micron accuracy. 3D printing from abs plastic, gluing, grinding. More photos inside. 03/01/2018
Operational 3d prototyping of the body for assembly. for checking and testing. 3d printed in ABS plastic. More photos inside. 02/15/2018
We made a whole mini-army of these bulls. 3d printing of a corporate souvenir: abs plastic gluing, grinding and painting. The model is additionally weighted. More photos inside. 01/25/2018
3d modeling and 3d printing of engine layouts for presentation. 3D printing from abs plastic, gluing, grinding and painting. More photos inside. 01/10/2018
3D printing, processing and painting of a collapsible model of a house frame structure. Each individual element is a component of the overall design. 3d printing from abs plastic. More photos inside.12/15/2017
Creation of a sculptural composition using the additive manufacturing method from a finished 3D model. The overall size of the composition is 50 cm. 3d printing from ABS plastic, assembly and seam processing. More photos inside. 11/25/2017
The layout consists of several parts and can be assembled together if necessary. Serves the purpose of showing how the mechanism works. ABS plastic 3d printing, assembly, surface treatment and painting. More photos inside. 11/15/2017
3d printing of Kalashnikov assault rifles 240 cm high, as well as 3 submachine guns slightly enlarged from the original to create a sculptural composition. ABS plastic gluing, grinding. More photos inside. 10/13/2017
3d modeling from photographs and 3d printing of a small series of souvenir products made of abs plastic with acetone treatment for distribution at a specialized exhibition. More photos inside. 09/20/2017
3d modeling and 3d printing of the emblem of one of the departments of the Ministry of Defense. Each individual color is a separate model. ABS plastic assembly, complex processing and painting. More photos inside. 09/05/2017
3d printing of a small series of parts in parts. ABS plastic, gluing, surface treatment and painting. More photos inside. 08/22/2017
3D printed bottle prototype with 200 micron accuracy. ABS plastic, assembly and processing. More photos inside. 08/05/2017
3d modeling from photography, 3d printing and post-processing of a small series of masks for the event. ABS plastic, sanding and painting. More photos inside. 08/05/2017
13 pieces together. The layout is a complex spiral structure 1 meter long and is intended for experiments with airflow. ABS plastic 3d printing, assembly and comprehensive surface preparation. More photos inside. 07/15/2017
Correction of 3d models and 3d printing of models of AUDI cars, abs plastic assembly, grinding. More photos inside. 07/02/2017
3d printing of a rider 50 cm long to create a sculpture, abs plastic gluing, grinding. More photos inside. 05/15/2017
3D printed composite cartoon character figurine. ABS plastic, painted. More photos inside. 05/01/2017
Creation of 3D models by 3D scanning and 3D printing of exhibition models of bottles, ABS plastic gluing, grinding and painting. Overall height 70 cm. More photos inside. 04/20/2017
3d printed container prototype 50 cm high, 10 part assembly. ABS plastic gluing, grinding. More photos inside. 04/05/2017
3d printed aircraft engine blade mockup approx 80cm in diameter, 31 piece assembly. ABS plastic gluing, grinding. More photos inside. 03/15/2017
3d printing of the master model of the part with an accuracy of 0.2 mm. Polyamide. More photos inside. 07/03/2017
Online 3d printing of a prefabricated prototype for testing. For the correct pairing of parts in the 3d model, gaps were provided 3d printed from ABS plastic. More photos inside. 02/22/2017
3d printed abs plastic product prototype. The case is printed in parts, in order to be able to place all the internal content and assemble. More photos inside. 02/12/2017
3d printing complex layout set. The task is to create several sets of layouts for the exhibition with painting and preparation for painting. The priority is geometry, surface quality and relatively low cost (since the total volume is very large). ABS. More photos inside. 01/20/2017
3d printed layout for subsequent assembly. PLA. More photos inside. 01/05/2017
3d modeling and 3d printing functional pot mock-ups for testing. PLA. More photos inside. 12/25/2016
3d printing, painting and assembly of a small series of figurines - corporate gifts. Polyamide. More photos inside. 12/15/2016
The dummy is a complex spiral structure 1 meter long and is intended for experiments with airflow. ABS plastic 3d printing, assembly and comprehensive surface preparation. More photos inside. 12/06/2016
3d printed polyamide compound body prototype. High precision and surface quality over the entire length. More photos inside. 11/22/2016
3D printing of several customized disks on a car according to a finished 3D model. When you need a special or rare piece, 3D printing can be a great tool. 3d printing from abs plastic. More photos inside. 11/17/2016
Development of a 3D model according to the drawing and technical description and 3D printing of a polyamide body of a complex device. The housing consists of several parts in close contact with each other, including threaded connections. More photos inside. 11/10/2016
3d printed cowboy figurines as a visual prototype before casting. Polyamide. More photos inside. 11/02/2016
3d printing of two doves made of photopolymer. More photos inside. 10/20/2016
3d print of a small copy of the Quidditch field, for placement in the aquarium, made of ABS plastic. More photos inside. 10/05/2016
3d printing of a small series of instrument cases made of plastic Pla. More photos inside. 09/25/2016
Editing of 3d model, 3d printing, assembly and painting of polyamide installation layout. More photos inside. 09/14/2016
3d printed instrument prototypes made of ABS plastic. More photos inside. 09/02/2016
3d printed quadcopter kit. More photos inside. 08/25/2016
3d printed small polyamide disassembled prototype. More photos inside. 08/15/2016
3d modeling and 3d printing of a spare part/disk, 300 microns thick from photopolymer. More photos inside. 08/07/2016
3d printed prototype and small series of polyamide cases. More photos inside. 08/01/2016
3D printing of a set of parts for assembling a robot made of PLA plastic. More photos inside. 07/22/2016
Prototype demountable headlight housing made of PLA plastic. More photos inside. 07/17/2016
3d printed and painted polyamide medal layout. More photos inside. 07/10/2016
Development, 3d modeling and 3d printing of a fragment of a wall gardening system made of PLA plastic. More photos inside. 07/01/2016
3d printed PLA and ABS plastic bottle mockups. More photos inside. 06/25/2016
Chess pieces from Dota2 game characters, up to 67 mm high. made of PLA plastic. Processing and painting. More photos inside.
3D printing models of Hogwarts castle buildings for placement in an aquarium made of ABS plastic. Lots more photos inside.
3d printing of a small prototype of a flash drive housing made of photopolymer. More photos inside.
Editing of 3d models and 3d printing and assembly of exhibition layouts of polyamide equipment. More photos inside.
3d printing of a full-color plaster house model. More photos inside.
3d printed lost wax jewelry wax models.
3d printing of an architectural model made of PLA plastic. More photos inside.
Large and complex project. Experimental spiral installation for the passage of air streams 1 meter long. 3d printing from PLA plastic, with assembly, grinding and seam processing. More photos inside.
3d printed castle mockup 29cm high entirely made of PLA plastic. More photos inside.
3D printing of prototype elements of a composite instrument for assembly from ABS plastic.
3d printed collapsible polyamide case prototype. More photos inside.
3d print a pair of PLA shoes for an exhibition. More photos inside.
3d modeling and 3d printing of spare parts made of ABS plastic. More photos inside.
3d printing of a table composition: coasters/bonfires and napkin holder made of ABS plastic. More photos inside.
3d printing and painting of a small polyamide device body. More photos inside.
3d printed frame profile in 3 materials: ABS, PLA and polyamide. More photos inside.
3d printed prototypes of engineering mechanical elements made of PLA plastic. More photos inside.
3d printed wall trophies in the shape of low poly crocodile heads made of ABS plastic. More photos inside.
3d modeling from a photo and 3d printing of a bust 38 cm high from PLA plastic. Post processing and painting. More photos inside.
Operational 3d printing of PLA housings for an exhibition layout. More photos inside.
Prototype of complex PLA body for assembly testing. More photos inside.
Part of the body of the bench model 28 cm long made of PLA plastic. More photos inside.
3d printed PLA composite case prototypes. More photos inside.
3d modeling and 3d printing of text and signs made of PLA plastic. More photos inside.
3d3d printed PLA composite case prototypes. Gluing and processing of seams. More photos inside.
3d printed architectural layout in PLA plastic. More photos inside.
3d printing, gluing and seam processing and sanding wings to guide air currents 1m high. PLA plastic. More photos inside.
3d printed lampshade for lamp 28 cm high made of PLA plastic. More photos inside.
3d modeling and 3d printing of a "pencil" with a logo for the NTV television company. PLA plastic. More photos inside.
3d modeling of a figurine for awarding with corporate symbols. More photos inside.
3d printed PLA case prototype. More photos inside.
Preparation of a 3d model and 3d printing of a prototype of a complex device. After printing, the components were placed inside. after which gluing and processing of seams was carried out. PLA plastic. More photos inside.
3D printing of complex polyamide structure. More photos inside.
3d printed PLA ice mold prototype. More photos inside.
3d modeling of the layout of the molecular structure. More photos inside.
3d printed cases for instrument development. In total, about 10 sets of PLA and ABS plastic were printed. More photos inside.
3d printing of figures for awarding for painting from PLA plastic. More photos inside.
3d printed ABS plastic part prototype.
Very large and complex project. Experimental turbine for air streams 1 meter long. PLA plastic 3d printing, assembly, sanding and seam processing.More pictures inside.
3d printing of a font and elements to create a sculptural composition from PLA plastic. More photos inside.
3d printed functional gears in different sizes from PLA plastic and nylon. More photos inside.
3d printed palette prototypes for testing before production in PLA plastic.
3d printing of a small batch of PLA plastic cases. More photos inside.
3d printing and gluing fasteners made of PLA plastic. More photos inside.
Chess pieces from Dota2 game characters, up to 67 mm high. made of PLA plastic. Processing and painting. More photos inside.
3d modeling and 3d printing of ABS plastic pen cases. More photos inside.
3d printed ABS plastic part. More photos inside.
3d printed ABS plastic vase mockup for student project. More photos inside.
3d printing of several items based on 3d models from free access for Afisha magazine. Everything is printed out of PLA plastic, on a MakerBot Replicator 2 3d printer. More photos inside.
3d printed functional elements of the mechanism. ABS plastic. More photos inside.
3d printed frame and individual elements made of PLA plastic.
3d printing of cartoon bull models for staging in the scene. Printed in PLA on a MakerBot Replicator 2 with hand-crafted supports. More photos inside.
3d printed ABS plastic tooth box. Sanding and varnishing. More photos inside.
Pla
white plastic train car model3d modeling and 3d printing of PLA film props. More photos inside.
3d printed composite instrument housing prototype made of PLA plastic. More photos inside.
3d printed functional gears of various sizes made of PLA plastic and nylon. More photos inside.
Development, 3d modeling and 3d printing of bird feeders. ABS plastic. More photos inside.
3d printed PLA case prototypes. Gluing. sanding and painting. More photos inside.
Playable character figure printed entirely in PLA plastic on a MakerBot Replicator 2 3d printer. More photos inside.
3d printed PLA button housing. More photos inside.
3d printed PLA case mockup. Gluing and painting. More photos inside.
3d printed figurine for painting, made of ABS plastic. Painting. More photos inside.
3d printed PLA parts kit and simple gluing. More photos inside.
3d printed ABS plastic parts set. More photos inside.
3d printed models of cartoon characters for their arrangement in the scene. Printed in PLA plastic on a MakerBot Replicator 2 with hand-crafted supports. More photos inside.
3d printing of a small series of plugs for furniture made of PLA plastic.
3d printed PLA case prototypes. More photos inside.
3d printed several sets of small PLA parts.