3D printing mini figures


A Guide to Bringing Digital Models to Life

Over the last few years, 3D printers have become more affordable, easier to use, and more reliable. As a result, professionals in the entertainment industry, game designers, and hobbyists have embraced these technologies to create 3D printed miniatures. 

This comprehensive guide to 3D printing miniatures and custom 3D figurines will show you how to bring your hyperrealistic digital models to life, which processes to use, how to post-process and paint your 3D prints, and where you can source 3D models for miniatures. Plus, the post will highlight other companies already using 3D printing to bring their digital models to life.

In several industries, 3D printing is emerging as a go-to technology for creating custom models. In the model-making and entertainment fields, 3D printing allows designers to create realistic, detailed, unique, and replicable figurines, miniatures, action figures, character models, sculptures, film props, stop-motion models, art, and decoration, all at a sustainable cost and with a fast turnaround.  

The artists from Modern Life Workshop create hyper-realistic sculptures of actor Daniel Craig with ZBrush and 3D printing.

3D printing is also playing a transformative role in the movies and series industry. Props masters, such as Russell Bobbitt for Marvel movies and Jaco Snyman for the first season and the second season of the Raised by Wolves series, as well as visual effects (VFX) and design studio Aaron Sims Creative for Stranger Things, have adopted the technology, as it significantly saves time in prop making and fuels creativity in the design process. The creation becomes more flexible and fluid, and props and models can be created in an efficient manner. 

A behind-the-scenes look at visual effects (VFX) and design studio Aaron Sims Creative’s process to design of Stranger Things’ Demogorgon.

“The Demogorgon was one of the first prints that we did. The first results were just amazing. The level of detail was something that I couldn't even imagine that you could get in a printer”

—Aaron Sims, Founder of Aaron Sims Creative

In gaming, online communities have sprung up around tabletop games like Dungeons & Dragons, for which gamers use 3D printers to create one-of-a-kind D&D 3D printed miniatures, figurines, terrains, landscapes, and other board game accessories.

A half-scale hand gripping a PlayStation controller designed and printed for an internal awards event at Sony Fabrication Arts.

Global play and entertainment company Hasbro also uses the technology to create Hasbro Selfie Series figures—a groundbreaking endeavor to use 3D printing to manufacture personalized action figures at scale. For the first time, fans are now able to scan their face with a smart device and have a custom-made look-a-like action figure delivered to their door.

Additive manufacturing offers great design and engineering opportunities for professionals and miniature-making enthusiasts, who will be thrilled to see the designs of their imaginations come to life in a 3D printer.

All 3D printing technologies use a process called additive manufacturing. 3D printers create three-dimensional parts from computer-aided design (CAD) models by successively adding material layer by layer until a physical part is created. Prop makers, game designers, and hobbyists can use the following 3D printer technologies to create various props, miniatures, and figurines.

Creature and concept designer Jared Krichevsky uses a stereolithography (SLA) 3D printer to facilitate bringing digital models to life at Aaron Sims Creative.

Fused deposition modeling (FDM), also known as fused filament fabrication (FFF), is the most widely used form of 3D printing at the consumer level, fueled by the emergence of hobbyist 3D printers. FDM 3D printers build parts by melting and extruding thermoplastic filament, which a printer nozzle deposits layer by layer in the build area.

Compared to other 3D printing processes, FDM creates larger and more visible layer lines, leading to less-detailed end products. An FDM 3D printer is good for cheaply and quickly 3D printing miniatures for applications where fine surface details are less important.

Depending on your model, post-processing for FDM printing might only require support removal. However, complex figurines printed with an FDM printer require extra support structures, which can be difficult to remove and require sanding to get support marks off finished miniatures.  

FDM printers are the least expensive option. A low-end hobbyist desktop FDM printer can cost less than $500, while a more professional FDM printer for 3D printing figurines can cost on average from $2,000-4,000.

A side-by-side comparison on FDM vs SLA 3D printed parts.

Stereolithography (SLA) printers are the most versatile and precise desktop 3D printers on the market. SLA printer technology uses vat photopolymerization, or resin printing, to cure liquid resin into hardened plastic using a laser. Resin 3D printing produces finely detailed miniatures and figurines with high surface quality using a range of advanced materials. 

SLA 3D printers can create finely detailed miniatures and figurines with a smooth surface finish. Part printed on a Form 3 SLA 3D printer.

Resin 3D printers bring high-resolution for miniatures, figurines, and models. Even the smallest prints have a high level of detail.

A 3D printed figurine from an SLA printer will require a medium-length post-curing process, but automated post-curing options are available. Support structures from SLA printers, especially from low force stereolithography (LFS) printers like the Formlabs Form 3 and Form 3L, are easy to remove.

SLA 3D printers also offer a wide range of materials, empowering applications outside of traditional 3D printing like silicone molding, pewter casting, or lost-wax casting.

A high-resolution quality desktop SLA 3D printer from Formlabs for miniatures and figurines price starts at $3,499, while large-format SLA 3D printers start at $10,999.

Jaco Snyman, founder of Dreamsmith Studio, shows how he used 3D printing behind the scenes for the HBO Max’s Raised by Wolves series.

“For bigger, less detailed things or as part of mold-making workflows, I use FDM 3D printers. I mostly use Formlabs [SLA] 3D printers to print final parts, because you get such a nice finish.”

—Jaco Snyman, founder of Dreamsmith and lead Prosthetics Designer of the Raised by Wolves series

Sample part

White Resin is one of the most popular resins for model making. See and feel White Resin for yourself by requesting a free sample part.

Request a Free Sample Part

Selective laser sintering (SLS) uses a high-powered laser to fuse small particles of polymer powder. As the unfused powder supports the part during printing, there’s no need for dedicated support structures. This makes powder 3D printing ideal for intricate models and complex geometries, including interior features, undercuts, thin walls, and negative features. 

SLS 3D printing is ideal for intricate models and complex geometries. Part printed on a Fuse 1 SLS 3D printer.

SLS parts have a slightly grainy surface finish, but almost no visible layer lines. The most common material for selective laser sintering is nylon, a highly capable engineering thermoplastic for both functional prototyping and end-use production.

Because SLS printers are industrial machines, the entry price used to be higher, starting at around $100,000 and making it inaccessible for many businesses. However, Formlabs has recently introduced the Formlabs Fuse 1 to bridge this gap with the first benchtop industrial SLS 3D printer that offers high quality at a fraction of the cost of traditional industrial SLS systems, starting at $18,499.

Binder jetting is similar to SLS printing, but uses a binding agent to bond the powder material instead of heat. In model making, binder jetting is most commonly used for creating full-color 3D printed figurines and miniatures out of sandstone material.

Just like SLS, binder jetting requires no support structures, as the surrounding powder provides the necessary model support. However, parts that come off a binder jetting printer are very brittle and have high porosity. This means that the process is not ideal for complex designs, as the parts may fracture in the post-processing due to the brittleness of the material.

Binder jetting 3D printers are expensive industrial machines, with prices ranging from $30,000 to $100,000+.

Figurines 3D printed with binder jetting. (source: Shapeways)

Fused Deposition Modeling (FDM)Stereolithography (SLA)Selective Laser Sintering (SLS)Binder Jetting
Resolution★★☆☆☆★★★★★★★★★☆★★★☆☆
Surface Finish★★☆☆☆★★★★★★★★★☆★★★★☆
Complex Designs★★★☆☆★★★★☆★★★★★★★★☆☆
Ease of Use★★★★★★★★★★★★★★☆★★★☆☆
Ideal forLow-cost, simple models with less detailsFinely detailed miniatures and figurines with high surface quality at an affordable priceComplex geometries and durable end-use partsFull-color 3D printed figurines out of sandstone
Cost$500-$2,000 starting equipment cost$3,750 starting equipment cost$18,500 starting equipment cost$60,000 starting equipment cost

Video Guide

Having trouble finding the best 3D printing technology for your needs? In this video guide, we compare FDM, SLA, and SLS technologies across popular buying considerations.

Watch the Videos

The level of detail and precision needed for printing miniatures can be challenging. Beyond the printing process, post-processing will have a high impact on the final miniature. Here are some tips on how to better 3D print and prepare miniatures.

Highly detailed Hulk figurine done with 3D printing by Aarom Sims Creative.

Two major factors impact the quality of your 3D prints: layer lines and support structures. 

The thicker the layers you use for your 3D printed figure, the more visible your layer lines will be. Thick layer lines create a “staircase” effect on a flat or slanted surface or cause round surfaces to appear “pixelated.” Smaller layer thickness will lead to higher surface quality and more polished prints.

FDM printing tends to use thicker layers and the layer lines are more visible even at the same layer height due to the way the parts are formed. SLA printers can print at a variety of layer thicknesses, including incredibly thin 25-micron layers, depending on the desired print quality, which makes it the ideal choice for showcasing the best details. SLS and binder jetting printers print at around 100-110 micron layers, but the layer lines are mostly invisible on final parts.

In FDM and SLA printers, 3D prints include support structures to scaffold the part during the print process. You will need to remove these support structures, which can be difficult for FDM prints and fairly easy for SLA prints (depending on part orientation). A more complicated support removal will leave marks on the finished product, which you must sand and polish for high-quality finishes.

Support removal with a part printed on the Form 3 SLA 3D printer.

Your models will not be complete without the perfect finish. After printing, post-processing the miniatures with priming and painting will give a final flawless touch and the customization to make them truly unique.

Priming a 3D printed miniature before painting.

You can finish a 3D printed figurine in whatever way supports the end goal of your 3D print. Many models look great straight out of the printer, but you can enhance your miniatures by painting them.

Before you paint, remove all support structures from your 3D printed figurines, and then sand the figurines to eliminate support-structure marks. The amount of sanding and polishing will depend on the object’s finish. For FDM prints, you may have to do some extra sanding to reduce the “staircase” effect of layer lines, while SLA prints should have a smooth surface right away.

After you sand your 3D miniature, we recommend applying a primer. Choosing the right primer will help your 3D printed miniature achieve a professional-grade finish.

See why priming makes painting 3D printed parts effortless and helps create a flawless final surface.

Side by side comparison on the before and after painting a 3D printed dinosaur miniature.

For detailed hand painting of your 3D printed miniature, acrylic paint is a versatile option. Acrylic paint usually binds well to plastic, but always check that the paint you have selected lists “plastic” or “multisurface” functionality, and always prime before you paint.  

Spray paint, when applied correctly, can also give your custom miniature a smooth, glossy, and consistent finish. Your spray paint finish can approach professional quality if you apply a good primer and a thick undercoat for color consistency. Always finish with a blemish-resistant topcoat.

See how to transform your miniature from a simple 3D print to a colorful model ready to display with spray painting.

3D printing always starts with a digital model. You can download a free or paid miniature model, design the model yourself, or even scan an existing object and turn it into a 3D file. 

If you are at the beginning of your 3D printing journey, downloading premade designs can make printing easy. Huge online communities exist around gaming miniatures, such as Dungeons & Dragons figurines. Checking communities like Pinshape, MyMiniFactory, Cults, or Thingiverse is a great way to find free 3D miniature model designs for your own prints.

Forest Dragon 3D model, available for free download in Pinshape (Design by Dutchmogul).

Aaron Sims Creative creating the Stranger Things’ Monster digital 3D assets for 3D printing.

The right 3D modeling software will help you design your own custom miniatures that are ready for 3D printing. If you are creating miniatures, you need detailed design capabilities. CAD software that specializes in video game design or animation often provides the granular tools necessary for creating realistic miniatures. 

For example, ZBrush is a digital sculpting tool that combines multiple artistic techniques to create high-resolution models. Users mainly design for movies, games, and animations on ZBrush, making it ideal for realistic figurines. You can learn more about how ZBrush is used for digital sculpting, modeling, and rapid visualization in this webinar.

Webinar

ZBrush gives artists the freedom to push the limits of digital modeling. Until recently, the power to bring complex concepts beyond the computer screen has been inaccessible and cost-prohibitive.

Watch the Webinar

A custom 3D print does not need to be based on a completely original digital design. Instead, you can also 3D scan an existing object. There are many scanning options available, from low-cost depth-sensing cameras and photogrammetry to high-definition professional scanners.

Before 3D printing a part, you’ll often need to adapt, optimize, and finalize 3D scans. With Meshmixer, it’s not only possible to optimize a triangle mesh but also to resculpt entire sections, stylize the model, or add useful features to it.

Whether you are a professional sculptor, a model maker, an enthusiastic hobbyist, or a gamer, SLA 3D printing is an ideal tool to bring hyper-realistic digital models to life in a matter of hours, right on your desktop. 

Start 3D printing your own custom miniatures and figurines with the Form 3 with incredible detail at an affordable price point, and bring your biggest ideas to life with the Form 3L.

See the Form 3See the Form 3L

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90,000 manufacturing miniatures 28mm, dioram, game locations using 3D printer

09. 03.2022

Content

  • How to choose a 3D printer for miniatures
    • Advantage of 3D printing for miniatures 9000 9000 FDM
    • 9000 LCD/ DLP
  • Printing examples
  • Top printer rankings
    • FDM
    • LCD
  • Totals
3D printing finds its application in various fields, not only as a production machine, but also as a reliable hobby assistant.

Miniature figurines with amazing detail attract the eye. A little grotesqueness and slightly wrong proportions (otherwise it would be inconvenient to play or transport such a “little one”) are more than compensated by detailed elaboration and an abundance of small, at first glance, insignificant details. These are no longer just small table soldiers, but heroes with their own unique history.

Warhammer 40k 9 miniature soldier0044

Miniatures come in different sizes: from 6mm and more. The most popular today is the 28mm format. The creation of such figurines is really almost jewelry work.

A 3D printer will help not only in the production of miniatures, but also in related areas, such as the creation of figurines, details of game locations, or, for example, elements of dioramas. To understand the advantages of 3D printing over classical manufacturing methods, it is worth remembering how such models are usually made at home.

Advantage of 3D printing for miniatures

Not everyone was ready to shell out a substantial amount for the purchase of a set of table soldiers, and sometimes the necessary heroes simply were not on sale. Then baked and self-hardening plastics for modeling were used.

First you need to make a wire frame, so the finished figure will turn out to be more durable, and it will be much easier to keep all the proportions. The wire frame can be attached to the stand, which will make the miniature statue more stable, and it can be easily fixed in any position without fear of smearing small parts with your fingers.

Wire frame for miniature

Gradually, layer by layer, the volume of plastic increases on the frame. Each layer must be baked or dried well, depending on which plastic is used - self-hardening or baked.

Gradually, we begin to add small details and work out the details. In fact, this is a very painstaking process that requires perseverance and the presence of some sculptural abilities. For a convenient study of small details, you may need special stacks for modeling, but they can be successfully replaced with improvised tools.

Sculpting tool kit

The result is such a miniature statue.

Miniature 28mm baked plastic

By the same principle, large table figures, or some elements of dioramas, can be made.

Sometimes a sculptor is more accustomed to working with plasticine. Then, after sculpting, the stage of preparation and casting of the figurine into a silicone mold is added. This method is suitable for small-scale production of a small desktop army.

But it is necessary to properly prepare the figurine for casting. The finished "warrior", most likely, will have to be divided into several parts, so that it would be more convenient for the caster to remove the molds and make castings. During the cutting process, it is worth adding a few locks so that the finished castings can be easily assembled, like pieces of a puzzle.

Molded figurine against silicone mold

Some craftsmen have learned to cast metal copies. Such soldiers are usually made of low-melting metals (for example, lead) and cast in plaster molds. Sometimes a special silicone is used, but it is a little more difficult to achieve good shedding of a small product in a silicone mold.


Cast metal soldier

In addition to making figurines from scratch, some craftsmen remake ready-made miniatures. This is called conversion.

Conversion in miniatures is a refinement, stylization or alteration of a finished figure. Unfortunately, not every hobbyist has good sculpting skills, and this alteration helps to achieve good results regardless of artistic skills. The main thing is to act very carefully.

Conversion helps enthusiasts achieve amazing figurine detail, add some detail, change the pose, or create a new character that is not yet on sale.

Lord of the Astral Claws turned to Chaos

In addition to making the figures themselves, modelers create colorful locations to immerse themselves in the world of their favorite game. This is true not only for 28mm miniatures, but for example for DND games. Such voluminous locations allow you to immerse yourself in the world of your favorite game much better and make the game more exciting.


Game location for board game Warhammer40k

The creation of such locations is painstaking work, and both improvised and special equipment are used as material.


Role play location

A 3D printer allows you to produce miniature figures and game locations much faster. On the Internet you can find many paid and free models of 28mm figures from different universes or various elements of locations - houses, fences, mechanisms, etc. Adapting or slightly changing the finished 3D model for yourself is much easier than cutting and gluing a finished figure. And creative people with modeling skills are unlikely to have difficulties with the transition to “digital clay”.


Warhammer40k universe 3D miniature model

And of course, dioramas are worth noting. This is a separate art form with a scene or location frozen in time. Dioramas come in different sizes, but each of them impresses with its detail and careful study.


Diorama based on the game STALKER

Each diorama is unique, so the craftsmen use improvised materials to make it. Everything is limited only by the imagination and ingenuity of the artist.


Diorama “Desert Hero”

The main advantage of 3D printing is high detail and repeatability. If you need to make a small batch of miniatures, it will be much easier to print them than to cast, for example. Casting small items is a painstaking process that requires some skill and equipment. It is very difficult to achieve good pourability of small products the first time.


From model to finished figure

And for the manufacture of piece products, such as a diorama element, a 3D printer can replace many materials and tools for modeling. In addition, by using and combining different materials, it is possible to create models that are difficult or almost impossible to create manually. For example, using a special polymer, you can print optically transparent products that can imitate glass.

Which technology to choose


To begin with, it is important to determine the requirements for the printer - will it be used only for the manufacture of 28mm personal army or should it be a universal printing machine? It is important to understand what size the finished model will be, how detailed it should be, and how much time can be spent on post-processing.

Depending on this, it is worth deciding on the technology by which the 3D printer will work. You can choose one of two technologies - FDM or photopolymer printing (there are several technologies, but DLP and LCD printers are currently popular).

FDM

FDM 3D printers use a plastic filament as a material. In a heated extruder, the filament is melted and extruded through a thin nozzle, so layer by layer, a three-dimensional model is grown.


Working principle of FDM 3D printer

Layer thickness and nozzle diameter can be changed in some printer models. The minimum layer is usually 0.1 mm. In some models of 3D printers, a layer of 0.05 is available, but for printing with such a layer, it is important to choose the right many settings and the print speed will be quite slow.

Pros:

  • Large print area

  • Many different materials are available for every “taste and budget”

  • Inexpensive Consumables

Cons:

Of course, FDM printers are hardly suitable for making miniature figures, but they can be successfully used to print large souvenir figures, create game locations and some parts of dioramas.

LCD/DLP

The principles of operation of LCD and DLP printers are very similar. The material used is polymers that harden under the action of UV light. The only difference is that an LCD printer uses an LED matrix in conjunction with an LCD screen as a source of UV radiation, while a DLP uses a projector.

Working principle of photopolymer 3D printer

Pros:

  • The ideal surface of the finished figure

  • Many different materials available

  • High print accuracy even for the smallest items

Cons:

Photopolymer 3D printers are able to create miniature products that cannot be made using FDM technology. This technology will be an ideal choice for creating miniatures, small poster models, etc.

Print examples


Robot printed on Asiga Pro 4k


Figurine made with Phrozen Sonic Mini 4k


28mm 3D printed miniatures

3D Printed Halloween Miniature

3D printed play models


FDM Cube Thrower


Figure making process from 3D model to painting

Best Printer Ranking

FDM

Creality3D Ender 3 (Build Kit)

Features:

Print technology: FDM/FFF

Working area size: 220x220x250 mm

Number of extruders: 1

Max. extruder temperature: max. 255℃

Closed Camera: No

Heated table: Yes

Plastic type: ABS, PLA, PETG, Flex, Decorative plastics, others

A popular and unpretentious 3D printer that many makers liked. Creality3D Ender 3 is sold as a kit (assembly kit), but thanks to the detailed instructions, there should be no problems with assembly.

Wanhao Duplicator 6 Plus

Features:

Print technology: FDM/FFF

Working area size: 200*200*180mm

Number of extruders: 1

Max. extruder temperature: max. 260°C

Closed Camera: Optional

Heated table: Yes

Plastic type: ABS, PLA, PETG, Flex, Decorative plastics, others

Wanhao Duplicator 6 Plus is an updated version of Duplicator 6. The new modification adds automatic calibration, printing resume after power outage and others. You can immediately purchase a printer with a closed case, this will allow you to easily print with composites. Wanhao Duplicator 6 Plus will become a trouble-free workhorse, and thanks to the “omnivorous” extruder, even a beginner will be able to print exotic materials without any problems, such as soft flexes or rubbers.

FlashForge Creator Pro 2

Features:

Print technology: FDM/FFF

Working area size: 200x148x150 mm

Number of extruders: 2

Max. extruder temperature: max. 240°C

Closed Camera: Yes

Heated table: Yes

Plastic type: ABS, PLA, PETG, Flex, Decorative plastics, others

FlashForge Creator Pro 2 is an almost professional dual extruder 3D printer. Thanks to the closed body, Creator Pro 2 has no problem even with composite materials, and two extruders allow the use of soluble support for complex models. Moreover, FlashForge extruders are independent, this allows you to print 2 mirror or identical models at the same time. This allows you to speed up the production of the same type of models. FlashForge Creator Pro 2 will not only be a good home printer, but also a great helper for a workshop or small production.

LCD

Anycubic Photon Mono 4K

Features:

LCD display resolution: 3840x2400 (4K)

UV wavelength: 405 nm

Working area size: 132x80x165 mm

Layer thickness: 0.01-0.15mm

Inexpensive, but fairly modern 3D printer with a 4K monochrome display. Anycubic Photon Mono 4K will be a good tool for printing miniature models.

Phrozen Sonic Mini 4K

Features:

LCD resolution: 6.1" 4K Mono LCD

XY positioning accuracy: 35 microns

UV wavelength: 405 nm

Working area size: 134x75x130 mm

Layer thickness: 0.01-0.30mm

The Phrozen Sonic Mini 4K is a compact high resolution 3D printer. It allows you to get accurate models even with an abundance of small details. Sonic Mini 4K is a good choice for those who need to print quickly and accurately.

Phrozen Sonic Mighty 4K

Features:

LCD resolution: 9.3" 4K Mono LCD

XY positioning accuracy: 52 microns

UV wavelength: 405 nm

Working area size: 200x125x220 mm

Layer thickness: 0.01-0.3mm

With a larger work area, the Phrozen Sonic Mighty 4K allows you to quickly produce large models or small batches of small items. Such a 3D printer will be a good help for a small workshop or a hobby circle.

Phrozen Sonic Mini 8K

Features:

LCD resolution: 7.1" 8K Mono LCD

XY Positioning Accuracy: 22 µm

UV wavelength: 405 nm

Working area size: 165x72x180 mm

Layer thickness: 0.01-0.3mm

Phrozen Sonic Mini 8K is one of the representatives of 8K photopolymer printers, which can still be counted on the fingers of one hand. The high resolution LCD-matrix allows you to print figures with amazing surface quality and amazing detail. Such a printer is suitable for demanding printers who care about accuracy and the perfect surface of the finished model.

Totals

3D printers are gradually showing themselves to be great helpers in many areas, not only in medicine and industry, but also in home hobbies. Thanks to 3D printing, it is possible to produce small figurines or elements of dioramas much faster, paying more attention to the elaboration of details, rather than painstaking modeling or the search for exotic materials.

And digitalization makes it much easier to share your work and finished models in the community or adjust them to your needs, for example, change the scale or adjust the pose.

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