Robot made from 3d printer

Top 12 3D-Printed Robots — From Amphibians to Humanoids

Published on August 26, 2021 by Mikahila L.

Robotics brings together all the technologies that make it possible to design autonomous machines; combining knowledge in electronics, mechanics, and even biology. This is a field that has evolved quite a bit since C-3PO first hit the movie screens in Star Wars in1973. Roboticists have been in constant search of innovations that result in greater speed and productivity. Today, we have smarter robots because of advancements in artificial intelligence, machine learning,  and of course, additive manufacturing. Indeed, 3D printing is widely used to manufacture robots, whether in the prototyping or final production stage, to imagine structure, materials, and new functionality. This is why we wanted to present to you some of the fascinating 3D printed robots we’ve come across, everything from humanoids, research tools, or even DIY machines—a section that should be of interest to all makers!

DIY Projects

Intel Openbot

Research organization Intel Labs used 3D printing to develop the Openbot, one of the robots that caught our team’s attention the most. The objective of the project was to create a small electric vehicle intended for smartphones, with the motto ‘Transforming smartphones into robots‘. The device is equipped with vast networks of sensors and has powerful computing capabilities allowing it to take advantage of the advanced functionalities of smartphones. Intel experts say they have opted for 3D printing because of its great accessibility, and also thanks to free software that facilitates the development of this type of project.

LittleBots is another project that you can do at home with your 3D printer. This robotics kit was created to serve as an introduction to robotics. It features all the necessary components of robotics: sensors, decision-making, and articulation, all in one simple, easy-to-assemble kit. What’s interesting is that LittleBot is fully 3D printed, so it can be made with just 3 screws. The device is open-source and controlled by an Arduino Nano, to take advantage of the global community around it. You can find the 3D print files of these robots through Thingiverse; The Arduino code can be found on the LittleBots download page.

Humanoids

Atlas by Boston Dynamics 

Boston Dynamics’ Atlas humanoid robots have recently caused quite a stir online with their performance during an obstacle course. Although they have already had some success, Boston Dynamics aims to test the limits of what is possible and continue developing Atlas to make robots withstand extreme conditions. The company relied on 3D printed components for the development of Atlas robots. For example, the legs are 3D printed, which made it possible to integrate hydraulic lines into the structure. Additive manufacturing has also been used to produce custom servo valves.

We could have classified the InMoov robot in the DIY category, as it is an open-source project. Indeed, it is the first human-sized open-source 3D printed robot in the world, created in 2012 by the French Gaël Langevin. Anyone with a 3D printer can therefore design their humanoid robot at home, all you need is a printing area of ​​120 x 120 x 120 mm. The different parts of the body are printed separately—arms, head, neck, back, shoulder, etc. Everything is meticulously detailed on the dedicated site, whether it is the printing, assembly, and commissioning of this 3D printed robot.

The humanoid robot ‘Poppy’ was developed by INRIA Flowers Laboratory in Bordeaux, France. Poppy is open-source and is used by a community of educators, scientists, and artists by sharing hardware, software, and web tools used for a wide variety of visual programming, simulation, and experiments. The robot relies on 3D-printed components made using polyamide material, giving the robot thermal and high-abrasion resistance. Standing at 83 cm tall (32.6 inches) and weighing 3.5 kg (7.7 lbs), Poppy includes a series of electronic components including a 4.2-inch screen and HD camera and costs about €9,039 ($10,610), with less expensive versions available including the Poppy Torso and Ergo Jr.

Jimmy is a 3D printed robot that was developed by the 21st Century Robot company with the goal of getting as many people as possible to build and customize their own robot through 3D printing. Jimmy is made up of custom 3D printed shells that cover his humanoid endoskeleton. Completely open-source, it is powered by an Intel Edison microcomputer, and controlled via WiFi on a smartphone, tablet, or PC using a dedicated application.

Pollen Robotics Reachy

Another offering from the French company Pollen Robotics (also the creators of Pollen), Reachy is described by the company as an expressive open-source humanoid platform that is programmable with Python and made using 3D printing. Though really just a torso, head, and arms, the main drawing point of this particular robot is not just how expressive it is but also how good it is at interacting with people and manipulating objects. The robot’s maneuverability is to thank for these features. For example, its head is free-moving and it can use antennas to convey emotions. Its two arms have similar dimensions, proportions, and movement as an adult human arm, capable of lifting up to 500 grams. Best of all, the robot is completely customizable and learns thanks to machine learning and AI capabilities.

Research Projects

 JSK Laboratory’s Kengoro

Researchers at the JSK laboratory in Tokyo have succeeded in developing a humanoid robot capable of doing push-ups. But playing sports is not Kengoro’s only special feature—its 3D printed metal coating also makes it unique. A well-known problem with humanoid robots is the overheating of motors. In order to better dissipate the heat generated by the 108 engines, the research team opted for an efficient cooling system that can be implemented using SLS 3D printing. The process made it possible to integrate a cooling system into the Kengoro housing and to modify the energy density of the material at various points. This allows water to escape easily and increases Kengoro’s performance. You might even think that the robot sweats during its athletic efforts!

Pleurobot the Amphibious Robot

Pleurobot is a 3D-printed robot that mimics a salamander and was designed by the Ecole Polytechnique de Lausanne in Switzerland. This amphibious robot has practical application for neuroscientists, biomechanists, functional morphologists, and paleontologists as well as roboticists. For instance, Pleurobot will enable research that benefits quadriplegic patients as researchers gain better insights into anatomy and motor skills. Research may also focus on the evolution of the passage from a swimming animal to one that walks. Swiss engineers also replicated a nervous system using electronic components with a careful scan of a real salamander. Equipped with motors, Pleurobot can swim, crawl and walk like its amphibian counterparts.

‘Astro’, the Intelligent Robodog that Sees and Hears

Scientists at Florida Atlantic University’s Cognitive Robotics and Machine Perception Laboratory (MPCR) have developed Astro, one of the few quadrupedal robots in the world. Unlike many robots, Astro is specified to have a computerized brain inside his head. This one, which looks like that of a Doberman, has been 3D printed. But the commonalities with dogs don’t end with the physical. Astro also has artificial intelligence and machine learning that allows it to learn like a canine. Equipped with sensors, radars, and a microphone, the robotic dog responds to classic commands such as “sit”, “stand” and “lie down”. In some time, Astro will be able to help the police as a scout dog or as a service dog for the visually impaired.

“Micro-Bristle-Bots”

While most of the time human-designed robots are large, this is not always the case. At the Georgia Institute of Technology, researchers have developed microscopic 3D printed robots. Dubbed ‘micro-bristle-bots’, they are barely visible to the naked eye and can be controlled by tiny vibrations. Like ants, microscopic robots work in teams and are able to transport materials. To manufacture the ‘micro-bristle-bots’, the Georgia Tech team used Nanoscribe’s Photonic Professional GT 3D printer, based on the two-photon polymerization (TPP) process. According to the manufacturer, this technology achieves a high level of precision and detail and is ideally suited for micro-printing.

Soft Robots from UC San Diego Jacobs School of Engineering

At the University of California San Diego’s Jacobs School of Engineering, engineers have been working on soft robotics, or the construction of robots from compliant materials, often taking significant inspiration from the movements of living organisms. One such recent project was when researchers designed and tested 3D-printed insect-like robotics. Using FDM and filaments like ABS or PLA, the insects were made using a flexoskeleton process that added rigid features to key components, allowing them to keep their flexibility. This is not the only 3D-printed soft robotics project coming from the school with more expected in the future.

What do you think of our selection of 3D-printed robots? Let us know in a comment below or on our Facebook and Twitter pages. Don’t forget to sign up for our free weekly newsletter, with all the latest news in 3D printing delivered straight to your inbox!

The Top Robotic Arm 3D Printing Solutions

3D printing news News What Are the Robotic Arm 3D Printing Solutions on the Market?

Published on October 14, 2022 by Claire S.

One of the trends we have increasingly seen as additive manufacturing industrializes is an increased focus on large-format additive manufacturing. Though this can of course be achieved with large machines, notably those using FDM, robotic arms offer a number of advantages for users. Robotic arms allow not just for large-scale printing thanks to the long reach of the arms, but also more freedom thanks their multiple axes as well as the fact that the resulting parts often do not require support structures. Though there are only a handful of manufacturers who create the robotic arms, they have been adapted by 3D printing manufacturers for both polymer and metal AM solutions. In the following list, in no particular order, we take a closer look at what is currently on the market, both for original arms and adapted solutions.

Original Robotic Arms Manufacturers

KUKA

The German company KUKA is undoubtedly one of the leaders in the automation market, offering robots that enable the electronics, automotive and healthcare industries to simplify their manufacturing processes. KUKA develops solutions that can be adapted for additive manufacturing. It is therefore not surprising to find the KUKA brand on many robotic 3D printers, whether for designing metal, plastic or even concrete parts. One example is the KR QUANTEC line of robotic arms, which offers machines with a reach of 2,671 to 3,904 mm and a load capacity of 120 to 300 kilos.

The KR QUANTEC arm was equipped with a nozzle to extrude concrete for the Besix3D company (photo credits: KUKA)

ABB

ABB group is a multinational company which produces robotic arms, including those used for 3D printing. Their robotics portfolio is diverse with different types of industrial robots to fulfil consumer needs.Their RobotStudio® programme is the world’s most popular offline programming and simulation tool for robotic applications. According to the company, with its solution, users can unlock flexibility and upgrade their business productivity to the next level. They are even able to design robots to suit their own unique needs, notably in additive manufacturing. As you will see further down the list, ABB six axis industrial robot is used by Massive Dimension, a company which works on sustainable development in the 3D printing industry.

Massive Dimension and ABB Additive Manufacturing Demonstration at IMTS 2022. (Photo credit: Massive Dimension)

Comau

Comau is an Italian industrial automation and robotics company. The company develops systems, products and services compatible with Industry 4.0. In particular, its portfolio includes a complete family of robots, including robotic arm solutions. Since 1978, Comau has been manufacturing these machines with the aim of integrating and improving innovative applications in all industrial sectors. There are several robotic arms, and they differ in their payload capacities. Still, they leverage IoT and AI technology to operate autonomously.

Third Party 3D Printing Companies Using These Solutions

CEAD

CEAD is a Dutch company based in Delf that develops large-scale 3D printers. This company stands out as it offers robot-based solutions that combine printing and CNC milling processes in one process. Another solution is the AM Flexbot, a robot-based solution for large-scale 3D printing. Siemens Sinumerik controllers are responsible for controlling the Comau robot arm, thus not requiring any robot controller. This controller can control 31 axes at the same time as it moves along its path. Your AM Flexbot can be expanded with additional functions such as a rotary table, additional robots, or other production processes such as CNC milling. It is the perfect choice for a customized solution with a specific application.

DXR Series from Weber Additive

German company Weber Additive, dedicated to the development of different manufacturing technologies, also has robotic arm solutions for 3D printing. Weber’s DXR robotic system features a high-quality extruder capable of 3D printing. The extruder is powered by a 6-axis industrial robot that allows it to move precisely. Its robotic arm based on the manufacturer Kuka and its AE series extruders are adapted to the needs of its customers to provide the most optimal results. These systems offer great advantages, such as 3D printing with 6-axis kinematics, a variable angle of the manufacturing head or overprinting on existing parts, among others. You can take a look at the solution in the video below:

The robotic arm from Hyperion Robotics

Founded in 2019 in Helsinki, Hyperion Robotics is a company specializing in the construction industry. It uses additive manufacturing to design more affordable structures, wanting to make the market more sustainable and most importantly, more automated. To do this, it relies on KUKA robots on which it mounts an extruder capable of depositing Hyperion Robotics’ material. This is a special concrete mix that uses a reduced amount of cement thanks to recycled waste components. It also designed its own software that allows it to work with any robot. In terms of applications, the Finnish company has already built decorative elements, structures imitating coral reefs and energy infrastructures.

Photo credits: Hyperion Robotics

Massive Dimension

Massive Dimension, as their name undoubtedly suggests, is a manufacturer of large format 3D extruders and full solutions, including turnkey robotic printing cells. Specifically, the company was founded with the goal of contributing to sustainable solutions in order to reduce waste on the planet. Currently, Massive Dimension’s solutions are centered around polymer pellet 3D printing. For their robotic cells, they include six-axis industrial robotic arms from ABB. When combined with the ABB 3D Printing Powerpac software, users have access to a comprehensible workflow for pellet 3D printing. The company notes that their robotic arms have been custom-tailored for robotic printing, including large format printing thanks to a build volume of 3ft x 5ft x 5ft. Moreover, these cells can also be further customized to fit each user’s individual needs.

Massive Dimension

Orbital Composites aims to disrupt the 3D printing industry. They believe that robotics is the answer to the limitations faced by the industry, such as scale, speed, strength and design. Their Orbital S, the first robotic 3D printer built for industrial scale, was released to tackle these problems. The impressive robot has a maximum speed of 2m/s, has a maximum payload of 10kg and a maximum reach of 1.1m. The build platform is 1m x 1m x 1m, giving the ability to create relatively large end use parts. Furthermore, the user has a choice of materials. It uses the Kuka KR10 R1100 robot arm; Kuka is an official partner of the company. 

Orbital Composites’ Orbital S robotic 3D printer. Photo Credit: Orbital Composites

Dyze Design et Pulsar

Pulsar is a state-of-the-art, large-scale, high-speed plastic pellet extruder. It was designed with one goal in mind: to 3D print large parts as quickly and inexpensively as possible. Pulsar is compatible with robotic arms for 3D printing and is capable of producing up to 500 mm3/s (2.5 kg/h) of material. It can also be used with large nozzles from 1.00 mm to 5.00 mm. Finally, Pulsar is ready for all environmental conditions. The water cooling loop ensures that the entire system is at a constant temperature. With an additional heat shield, Pulsar can withstand a 200°C environment. This makes the machine compatible with plastic materials such as PEEK, Ultem and PSU.

Branch Technology

This company combines additive manufacturing, prefabrication and digital technology on a large scale. Thanks to their patented technology, it allows the team of designers and architects to imagine, compose and finally build those structures that were previously impossible with traditional construction methods. One example of a project they have carried out is in the construction of a 3D printed pavilion in which they have used KUKA robotic technology. The combination of robots with 3D printing has enabled the architects and designers from Gould Turnes Group with whom they have collaborated to not only tackle the construction of the final structure but the design process from start to finish. The 3D printing process applied to the KUKA robots is a great combination as it allows the production of precise, lightweight and cost-effective components from a variety of materials.

At this point, if you are interested in WAAM technology, you have almost certainly heard of MX3D. The Dutch company made waves for its creation of an entirely 3D printed, metal bridge which is currently located in the center of Amsterdam. This among other large-scale metal 3D printing feats has made them a popular choice in many sectors. And the company uses robotic arms for its solutions. More specifically, MX3D uses an 8-axis ABB industrial robotics system in its M1 metal AM system, allowing for the creation of medium to large-scale metal parts. To ease the process, the company also offers MetalXL, a software that controls their WAAM-based systems, ensuring that the part is manufactured as intended, controlling everything from design through monitoring during the actual printing.

mx3D printer

Continuous Composites was recently selected by NASA to produce low coefficient of thermal expansion (CTE) open isogrid composite structures for space applications, using its patented Continuous Fiber 3D Printing (CF3D) technology. This printer combines high performing composite materials with rapid curing thermoset resins. They say that this will demonstrate the printer’s capability to produce high quality and consistent printing, with excellent accuracy and precision. The printer is configurable and scalable and therefore can be applied to projects of various dimensions. They turned to Comau for their robotic arm needs.

A robotic 3D printer with Comau arm capable of producing thermoset objects with continuous carbon fiber (Photo credit: Continuous Composites)

What do you think of this listing? Have we missed any? Let us know in a comment below or on our LinkedIn, Facebook, and Twitter pages! Don’t forget to sign up for our free weekly Newsletter here, the latest 3D printing news straight to your inbox! You can also find all our videos on our YouTube channel.

3D models

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• Robots (15)
• 3d models (24)

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  Models for 3d printer

  Have you been dreaming of 3D printing for a long time? Then this kit is just right for you!

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  Robot Quad

  Introducing a great spider robot with detailed assembly and customization! In addition, it is very cheap in terms of electronics!

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  Robot Balancer

  Everyone knows what a gyro scooter is? Now you can assemble a robot on such a platform with your own hands!

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  Robot Miner

  The new tank robot model can transmit video and be controlled remotely! Add a claw to it and it will be like a real Robot Miner!

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  Robot Dancer

  Meet the robot that can dance cool! Programming it is a pleasure!

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  GoPro Hero Case (1)

  Printing a 3d model of a frame case for a GoPro Hero action camera (1) is a quick and easy way to make the necessary accessory for your camera.

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  Baby Groot

  Baby Groot miniature figure from the upcoming blockbuster Guardians of the Galaxy Vol. 2

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  Tank with lights

  Meet the tank 3d model with glowing headlights! Collect and program!

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  Speed ​​Tank

  A fast DIY tank is every boy's dream!

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  Terminator head 3d model

  Model of the famous cyborg from the cult action movie

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  Jeep Grand Cherokee SRT8

  Becoming the owner of the legendary SUV Jeep Grand Cherokee has become much easier!

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  Volkswagen Touareg

  Volkswagen Touareg is one of the most popular mid-size crossovers in Russia, its miniature 3d model can now be downloaded from our website.

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  Engine Subaru WRX

  A real legend - the Subaru WRX engine is now available to everyone!

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  Roboarm with attachments

  Great robotic arm platform, which is easy to put on various attachments!

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  Stepper Manipulator

  Excellent model of the robotic arm. assembled on stepper motors!

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  Do-it-yourself vice

  Need tools for gardening and everyday life? 3d printer and fantasy - all you really need!

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  4 wheel robot

  Simple to assemble and easy to drive - this is our 4 wheel friend!

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  Hexapod

  New do-it-yourself spider robot! Now he has 6 legs, print the 3d model and assemble!

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  Little dancing robot

  This robotic baby can dance, make sounds and avoid obstacles!

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  Sumo tank

  Let's release the sumo tank into the ring! Download this model, print on a 3d printer and fight with your friends!

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  Robot Spider

  On the Internet, we found an excellent robot, the 3d model of which you can download for free!

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  Pegassi Monroe

  Great 3d model of a racing car! Download the retro supercar for free and print it on a 3D printer!

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  Android assembly

  Download the 3d model of a toy android! Of course, this is not a robot, but a great toy and souvenir that is very easy to print on a 3D printer!

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  St.

  Paul's Cathedral

  A high-quality 3d copy of St. Paul's Cathedral gives you the opportunity to build one yourself! Download the 3d model of this building and enjoy its beauty at home!

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  Stadium

  Everyone is waiting for the World Cup, but not everyone will have a stadium built for it? Download free stadium 3d model, print and get closer to the World Cup!

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  Ship Scout Star Trek

  The universe of Star Trek ships is coming to RobotON! All aboard starship 3d models, you can download them for free!

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  Manipulator

  Everyone can assemble a robot manipulator with their own hands! Download free 3d model of robotic arm parts, print and assemble your robot!

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  Starship DS9 Star Trek

  Dedicated to fans of Star Trek and starships! New 3d model of a spaceship from the Star Trek universe from the Internet!

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  Warhammer heavy tank

  A tank from the cult game Warhammer is waiting for you! Download the 3d model for free and create from any available material!

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  Yarik from Minecraft

  Download and print the 3d model of a man of the cult game Minecraft and forward to new victories!

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  Lara Croft

  The main character of the series of computer games Tomb Raider Lara Croft can now be in your hands!

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  Mecha Sion

  Mecha Sion is one of the heroes in League of Legends. But now you can not only see it on the screen, but also hold it in your hands!

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  Aircraft Messerschitt

  Download free Messerschmitt aircraft 3d model and print it on a 3d printer!

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  God's Hammer from Warhammer

  God's Hammer - an artillery mount from Warhammer, which can now stand on your shelf!

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  Dinosaur

  Dinosaur

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  Grotti Stinger from GTA V

  Luxury retro car Grotti Stinger from GTA V can now stand in your garage! Download and print!

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  Robotic arm

  You can always download a 3D model of a robotic arm without registration and absolutely free of charge on our website!

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What kind of robots urgently need to be printed on a 3D printer

We want to turn to 3D printing again, as this industry is developing very quickly and offers us a lot of new interesting opportunities.

Despite all this, many people have questions: "What is all this for?", "What can be printed on a 3D printer?", "Where can I download ready-made models for 3D printing?" And we hope that after reading this article, most of your questions will disappear. So let's get started.

In this review, we will focus on 3D printed kits for building and programming simple robots from BQ, Poppy and ROFI.

Entertaining 3D robots from BQ

The Spanish company BQ provides excellent kits for beginner robotics. Consider Evolution, RHINO and Zowi. All kits are open source and available for around 100 euros.

Evolution Robot

This is a simple educational kit that allows you to assemble a small robot on wheels and add any shell from 3D printed parts.

The Evolution Kit helps young explorers develop creativity, teamwork, critical thinking, motor skills and 3D design.

The robot is controlled via the Robopad app for smartphones and tablets. The assembled kit itself measures 269 x 195 x 73 mm and weighs 703 g. The central part is made using 3D printing. Electronics components include battery pack, continuous rotation servos, ZUMbloq light sensor, USB cable, ZUM BT-328 circuit board, ZUMbloq buzzer, infrared and ultrasonic sensors.

By putting everything together and programming the resulting robot, you will be able to control it when it moves, avoids obstacles, makes turns and other maneuvers.

RHINO Robot

This is an educational rhino robot kit that is easy to build and program just like Evolution. He is able to act as a mini-bulldozer, pushing objects, and also take part in sumo robo-fights.

To assemble the robot, just connect all the components together: servos, wheels, LEDs, electronics, Freaduino UNO board, buzzer and other components included in the box.

The RHINO can be controlled via Bluetooth via an Android app, or it can work standalone.

Zowi Robot

A miniature bipedal robot designed to teach programming and robotics to children. It can be controlled from a smartphone via Bluetooth, set commands, connect to a computer via USB. The robot can walk and even dance.

The device consists of 3D printed parts for the body and legs, a BQ ZUM BT328 control board (Arduino is also suitable), Futaba 3003 servos for adjusting the feet and legs, a microphone, a speaker and an LED light for expressing emotions.

This video shows how Zowi dances to Michael Jackson, repeating almost all of his signature moves:

Poppy 3D kits

The French Poppy kit is an open source platform for building, using and interacting with 3D printed robots. The kit is suitable for beginners and experts in robotics, scientists, educators, developers and designers. Let's take a closer look at the main creations from Poppy - Humanoid and Torso.

The first is a bipedal robot made from 3D printed parts.

The device is 85 cm tall and weighs 3. 5 kg. The apparatus also has 25 degrees of freedom with a multi-articulated torso (with 5 degrees of freedom). The robot is powered by Robotis servo motors, which allows it to respond to the reactions of external forces. So, the device is able to move its head, arms and walk on two legs.

The head of the robot contains the ODROID U3 board, which allows you to run programs and communicate via WiFi and Ethernet. Alternatively, you can replace this board with a RaspberryPi 2.

Other components include the USB wide-angle camera (120° FOV) located in the head for artificial vision, as well as all the sensors built into the Robotis motors.

Of course, such a complex set has a rather high cost, although the main costs are servo drives that can be ordered from us.

This video shows the main design features and capabilities of Humanoid:

Torso robot

This is a variation of the Humanoid, but without the legs. The robot is more accessible than the Humanoid, making it especially suitable for robotics engineers as well as STEM students. The device has a height of 38 cm, weight 1.8 kg and 13 servos for the movement of the arms and head.

The robot is also made from 3D printed parts and powered by Dynamixel servo motors, renowned for their reliability. Instead of legs, Torso has a suction cup base, which guarantees it high stability and stability.

The robot is programmed using IPython and Jupyter, although it can also be programmed using web-based visual programming tools such as Snap! The system will allow beginners to learn the program, or a group of scientists to perform a scenario of interactive behavior.

Video from Torso:

Project official website: https://www.poppy-project.org The device was designed to encourage more people to learn about robotics. Therefore, the kit is quite cheap ($350) and comes with open source.

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