Powerspec ultra 3d printer parts

Free STL file PowerSpec Ultra SKR Upgrade・3D printer design to download・Cults

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I'm upgrading my PowerSpec Ultra 3D to get rid of the proprietary board and to upgrade to silent stepper drivers. The stock, closed-source firmware is also missing a lot of features like basic PWM fan control, z-offset, PID tuning, etc. And the WiFi board stops working if you update to the latest FlashForge Dreamer firmware. This may work with other FlashForge Dreamer clones from Qidi, CTC, Dremel, Wanhao, etc. with modification. I'm not sure if anything will fit the newer PowerSpec Ultra 2.0 3D printer.

Parts: (affiliate links)

SKR 1.3 board and 5x TMC2208 drivers: https://amzn.to/34Ujtcq
or SKR 1.4 board and 4x TMC2208 drivers: https://amzn.to/3cV4GRG
2x M3 Thermistors: https://amzn.to/2XXr7l6
2x MK10 heater blocks: https://amzn.to/3cDMeN9
10 pack JST 2-pin connectors: https://amzn.to/2zJELhn
2 pack LM2596 buck converter: https://amzn.to/3daVhFP
4 channel relay board: https://amzn.to/3d3ncHF
MOSFET: https://amzn.to/2NkYc3L (optional, in case you want to use another 24V power supply instead of upgrading, 2 pack, only need 1)

Edit: switched to a SKR 1. 4 Turbo because it was only $1 more than the 1.3 (but with 4 drivers instead of 5).

LCD:
Switched from the color touchscreen from the original Ultra to a 12864 LCD from an Ender 3. Note that other 12864 LCD boards may have a slightly different layout. I had to drill a hole in the Ultra's case for the encoder shaft to fit through.

I included two files: "12864 LCD for PowerSpec flush.stl" for the screen fitting flush against the case and "12864 LCD for PowerSpec inset.stl" where the screen is 4mm inset from the case because I found that the encoder stuck out on the PCB too much. I would recommend printing the inset one for the PowerSpec Ultra 3D and use the flush model if you want to modify it for other 3D printers.

Motherboard:
Switched from the FlashForge DriverBoard Rev F to a SKR 1.3. Print out four "PowerSpec_Ultra_to_SKR_StandOffs.stl" and use the original M3 screws to screw the printed adapter to the original standoffs. I put some electrical tape on the head to make sure it doesn't short anything on the bottom of the SKR. Then secure the SKR to the new wider standoffs. This should also fit other MKS Gen L and some SKR boards that use 101.85 mm x 76.10 mounting holes. I recommend screwing in the screws before you install it in order to make the threads.

Pi/Relays/Buck converter
I added a file "PowerSpec_Ultra_pi_mount.stl" which mounts to the existing standoffs that were used for the CoreBoard. It allows you to mount a Raspberry Pi (tested with a 3B), LM2596 buck converter, and 4 channel relay board (currently not tested, but I will update when it arrives). The bracket lets the Pi's network port sit flush against the cutout for the USB Type-B port. The Pi's USB ports are blocked, but I use the GPIO pins on the Pi to connect to the SKR board, and I wired the buck converter to the test pads on the bottom of the Pi for power. You can cut out the side of the case with a Dremel or just use the bracket as a reference for your own design if you need access to all of the ports on the Pi.

Edit: added "PowerSpec_Ultra_pi_mount_v2. stl" which should fit the 4 channel relay properly (65mm x 45mm mounting holes). I also added "5mm_Standoff_for_Relay_Module.stl" to lift the relay board away from the screws that hold in the bracket.

Hardware things to note:
Had to change from thermocouples to thermistors (which mandated different heater blocks as well, since FlashForge uses M4 threads for the thermocouple instead of M3 that most thermistors use). Someone mentioned that you could use the M3 thermistor instead of the grub screw on the stock heater block, but that seemed like a bad idea.
Edit: the grub screw is M4 and on the bottom of the block, so it wouldn't work anyway. (unless they meant the M4 grubs screw above the heater block that holds in the throat which would probably be too inaccurate).
With the above heater blocks that I ordered, I had to widen the hole for the heater cartridge with a 1/4" drill bit, the original diameter was slightly too small. They're also not mirrored, so one had to be upside down, so make sure to screw in the grub screw for the one that would be blocked by the cooling bar assembly.
I also found this M4 thermistor connector that you might be able to use if you don't want to change the heater blocks and if you have a thermistor that fits in it: https://www.ebay.com/itm/M3-M4-Thermistor-Hot-End-Screw-Type-Thermistors-For-3D-Printe/392200661436
The heated bed thermistor wiring is white (signal), green (ground), yellow (ground), blue (5V) and is just a standard 100K thermistor, so I just used white/green.
The end-stops are red, black, green, black, but I just used red/black for signal/ground.
EX1/EX2 on the FlashForge board are green (ground), orange (24V), black (ground), red (24V) - green/orange are for the heater cartridge and the red/black are for the hotend fan
The motherboard cooling fan's positive/negative on the 2-pin JST were wired backwards from what the SKR uses. The same goes for the orange/green JST connector for the part cooling fan. I would recommend buying a pack of 2-pin JST connectors to use with the fans and end-stops.
I had to set MAX_BED_POWER 215 in Marlin otherwise bed heating would fail. Apparently this is due to the printer's underpowered PSU/low resistance bed, and it is recommended to upgrade to a 450W or higher. Edit: I ended up just using a spare 350W 24V power supply and a MOSFET. Previously, heating would fail if I tried to heat the extruder and bed at the same time, and the bed would struggle to get higher than 60C. Not sure how the stock firmware manages to do it, since I used to be able to do 100C without any issue.
I inverted the direction on the right extruder in Marlin. Also, I had previously swapped the red/yellow wires on the stepper motors on X/Y/Z to invert their direction using hardware instead of software (when I just used the stock board and TMC2208s in standalone mode), so you might have to invert these in software.

3D printing settings

3D printer file information

3D design format: STL Folder details Close
- 12864_LCD_for_PowerSpec_flush. stl
- 12864_LCD_for_PowerSpec_inset.stl
- 5mm_Standoff_for_Relay_Module.stl
- PowerSpec_Ultra_pi_mount_v2.stl
- PowerSpec_Ultra_to_SKR_StandOffs.stl
Learn more about the formats
Publication date: 2021-09-23 at 01:16 ?
Published to Thingiverse on: 2020-04-22 at 17:32

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ASA / acrylonitrile styrene acrylate plastic: analogue of ABS, characterized by increased weather resistance, minimal shrinkage and high impact strength
Nylon: is flexible, wear-resistant and remarkably durable. Good suitable for printing functional parts and mechanisms
HIPS / polystyrene: Lightweight, alkali and acid resistant polymer. deserved popular in traditional manufacturing due to its impact resistance

Advantages of Discovery 3D Printer Solutions

ISO 9001 certified products

3D printers with the largest build chamber in the world

Ability to design a custom printer

The only 3D printer on the market with an integrated CNC system for finishing milling of the part after printing

Accelerate new product development with dual extrusion system

Repair and replace products faster and more economically than contractors

Ability to use a large number of third-party materials

Self-leveling platform function for automatic compensation of unevenness

Case Studies

FDM 3D Printing of Airbus Parts

Industry:	Aircraft
Hardware:	Super Discovery 3D Printer
Material:	CFRP SABIC LNP™ THERMOCOMP™ AM EZ006EXAR1

Created a strong mold for autoclave forming parts with a sealed surface and a low coefficient of thermal expansion.

3D printed car bumper

Industry:	Automotive
Hardware:	Super Discovery 3D Printer
Material:	ABS with carbon fiber

Prototype car bumper printed, measuring 1800 x 600 x 4500 mm and weighing 12 kg.

Create a chair with large format 3D printing

Industry:	Design
Hardware:	Super Discovery 3D Printer
Material:	3D850

Printed design armchair measuring 45 x 50 x 95 cm and weighing 18 kg.

Architectural statue 3D printing

Industry:	Architecture
Hardware:	Super Discovery 3D Printer
Material:	ABS with cellulose fiber

Printed solid statue, 1. 87m high and 45kg weight.

3D printing of railway components

Industry:	Railway industry
Hardware:	Super Discovery 3D Printer
Material:	plastic

The front part of a tram for CAF was made in one printing session.

Helicopter seat 3D printing

Industry:	Design
Hardware:	Super Discovery 3D Printer
Material:	ABS with carbon fiber

Printed helicopter seat measuring 120 x 70 x 45 cm and weighing 20 kg.

3D printed internal combustion engine

Industry:	Engineering
Hardware:	Discovery 3D Printer 2021
Material:	Premium PLA

Prototype of an internal combustion engine was created, the dimensions of which were 100 x 60 x 50 cm and the weight was 5. 5 kg.

3D printed exclusive piece of furniture

Industry:	Design
Hardware:	Super Discovery 3D Printer Workstation
Material:	ABS

A custom and exclusive chair created without the need for any further finishing.

Architectural 3D printed in durable ABS with cellulose

Industry:	Design
Hardware:	Super Discovery 3D Printer Workstation
Material:	ABS

A street sculpture has been made that fully implements the initial decorative idea of the project.

Dior boutique window dressing

Industry:	Advertising
Hardware:	Super Discovery 3D Printer Workstation
Material:	plastic

Huge bottles 3D printed for exclusive display at Dior's flagship stores.

FDM Cap Prototype

Industry:	Design
Hardware:	Discovery 3D Printer 2021
Material:	3D850

Printed prototype cap measuring 29 x 19 x 4.5 cm and weighing 146 g. Shipbuilding Hardware: Super Discovery 3D Printer Material: fireproof ABS

Prototype modular toilet printed, measuring 2200 x 1700 x 1200 mm and weighing 250 kg. At the same time, the weight of the product was reduced by almost 50%.

3D printed marine ventilation grille

Industry:	Shipbuilding
Hardware:	Super Discovery 3D Printer
Material:	ABS with carbon fiber

Printed ventilation grille measuring 59 x 89 x 4. 5 cm and weighing 3500 g.

3D printing of functional motorcycle part

Industry:	Automotive
Hardware:	Discovery 3D Printer 2021
Material:	PACF

Printed motorcycle part measuring 42.5 x 16.5 x 4.5 cm and weighing 165 g.0527 Industry: Instrumentation Hardware: Discovery 3D Printer 2021 Material: ABS HI

Prototype printed with support measuring 10 x 9 x 2.5 cm and weighing 18 g. Instrumentation Hardware: Discovery 3D Printer 2021 Material: fireproof ABS

Created a square mold that measures 10 x 10 x 2 cm and weighs 67g. Automotive Hardware: Discovery 3D Printer 2021 Material: E.P.

Printed fender for a wheel measuring 55 x 16 x 20 cm and weighing 645 g. Energy Equipment: Super Discovery 3D Printer Workstation Material: ABS with carbon fiber

3D printed and post-processed high-strength mold for wind turbine blades.

3D printed car wheel

Industry:	Automotive
Hardware:	Super Discovery 3D Printer
Material:	ABS with carbon fiber

A wheel for a car was made, the diameter of which was 440 mm, and the weight of the product was 5 kg.

3D printed designer vase

Industry:	Design
Equipment:	Super Discovery 3D Printer Workstation
Material:	ABS with carbon fiber

Printed vase in ABS for excellent interlayer adhesion and minimal warping.

Geometric 3D printing

Industry:	Design
Hardware:	Super Discovery 3D Printer Workstation
Material:	ABS with carbon fiber

Pyramid printed with an 8mm extruder with a smooth surface thanks to the built-in milling system.

More projects and examples of 3D printing in production - in the blog 3D experts

Go to blog

Useful materials

Webinar on 3D printing large objects with complex geometry

How can 3D printing help you optimize production?
Features FDM-technology for printing products up to 2. 5 meters
Benefits of using 3D plastic printing
Real cases

Large Format Plastic 3D Industrial Printing Brochure

Benefits of FDM Technology, Overview of Equipment and Consumables, industries and implementation examples - this and much more in one material!

About the manufacturer

CNC Barcenas / Spain

is one of the leaders in the European market for large format 3D printing.

The company specializes in the production of industrial 3D printers Discovery 3D Printer for printing large-sized products and prototypes based on FFF/FDM technology.

discovery3dprinter.com

Explore Discovery 3D Printer Solutions - Go Virtual tour of companies!

3D TOUR OF COMPANY

About us

iQB Technologies is a Russian distributor of 3D printers, consumables, 3D scanners and software from the world's leading manufacturers.

We develop complete 3D solutions, provide printing services and scanning, as well as training specialists in the use of 3D technologies in their work.

iQB Technologies is the exclusive distributor of Discovery 3D Printer solutions in Russia.
3D printers are available for order
in this section .

iqb.ru

Why order a 3D printer from iQB Technology?

Best prices for this class of equipment

3D printer training

A wide range of integrated solutions: 3D printer + 3D scanner + software

Provision of services for the implementation, maintenance and repair of 3D equipment throughout Russia

Participation in public procurement and tenders

Still have questions?

Our experts will advise you free of charge on Discovery 3D Printer solutions

Frequently Asked Questions

Which technology to choose: the method of fusing granules (FGF) or polymer filaments (FFF / FDM)?

What are the kinematics and mechanics of the Discovery equipment?

In this respect, all Discovery equipment differs from budget additive solutions. The products are based on the kinematic diagram of a CNC machine. Gears, pulleys, lead screws, no belts. HIVIN rail guides are used. The entire structure is made with European quality from advanced products in the machine tool industry.

What consumables can be used with Discovery products?

Any material (other than PEEK and PEKK) sold in bars or pellets. First of all, thanks to the heating of the table to 175 ° C and vacuum fixation, as well as due to the installed nozzles made of hardened steel.

How is such a large print platform heated?

A matrix of separate equidistant heaters is built into the platform from the bottom side; these modules provide uniform heating of the surface of the printing platform. The maximum recorded temperature difference over the entire area is 3°C.

How to speed up printing on such large dimensions?

There is a special method for properly emptying the internal volume, which you can learn more about from our technical experts. This procedure will have very little effect on the strength and elasticity of the print object, but will still reduce the time by up to 60%.
It is important to consider that with a large range of large-sized products, it is better to consider Super Discovery 3D Printer or Super Discovery 3D Printer Workstation with a capacity of up to 11 kg / h (depending on the material used).

Is it possible to upgrade this equipment for a specific enterprise?

Yes. Most of the Discovery machines can be upgraded for a specific production project. This is possible, since the equipment was designed for the tasks of Production 4.0, and our specialists will help to integrate it correctly.

What is the warranty for this equipment?

24 months, which is 1.5 - 2 times more than analogues from Europe, Russia and China. Permanent customer support is provided directly by the vendor or iQB Technologies specialists.

How to get a high quality product so that it can be handed over as a final product?

3D printing is basically a high quality preform process.

Powerspec ultra 3d printer parts

Free STL file PowerSpec Ultra SKR Upgrade・3D printer design to download・Cults

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Advantages of Discovery 3D Printer Solutions

Case Studies

FDM 3D Printing of Airbus Parts

3D printed car bumper

Create a chair with large format 3D printing

Architectural statue 3D printing

3D printing of railway components

Helicopter seat 3D printing

3D printed internal combustion engine

3D printed exclusive piece of furniture

Architectural 3D printed in durable ABS with cellulose

Dior boutique window dressing

FDM Cap Prototype

3D printed marine ventilation grille

3D printing of functional motorcycle part

3D printed car wheel

3D printed designer vase

Geometric 3D printing

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