Industrial plastic 3d printer

ProX SLS 6100 3D Printer

The production-ready ProX® SLS 6100 features automated material handling and advanced 3D Sprint® software to deliver tough, high-resolution end-use parts and functional prototyping.

Production-Grade Materials

Produce tough, durable parts from a range of DuraForm^® ProX production-grade nylon materials that have been optimized, validated and tested to ensure quality, with uniform 3D mechanical properties. The ProX SLS 6100 brings versatility to your applications, whether for functional prototyping or direct 3D production. Choose from industrial-grade, tough, impact and fatigue-resistant nylon 11 materials or strong, medical-grade, or flame-retardant capable nylon 12 thermoplastics, or filled nylons for advanced properties in terms of stiffness, temperature resistance, strength and surface finish.

ProX SLS 6100 Material Quality Control system

Unmatched Part Quality at High Throughput:

With faster build times than other SLS printers in its price point, high performance nesting and high density capability for a 25% larger build volume capacity, the ProX SLS 6100 delivers production quality parts in a fast and efficient process.

• Best surface finish
• Highest resolution and edge definition
• High accuracy and repeatability
• Uniform part properties

Predictive support through advanced 3D printing software increases uptime and SLS efficiency

Maximize Your Production with 3D Connect:

3D Connect^™ Service provides a secure cloud-based connection to 3D Systems service for preventative support to enable better service, improved uptime and production assurance for your system. With 3D Connect Service, your system will automatically send alerts to 3D Systems' service team for immediate assistance in resolving printer-defined conditions or exceptions, solve problems remotely, pre-order parts, and schedule on-site services as required.

About this printer

• Applications

• Benefits

• Tech Specs

Applications

• Impact and temperature resistant durable parts
• Covers, housings, enclosures
• Jigs and fixtures
• Reduced weight production parts
• Knobs, handles and other dashboard/interior parts
• Parts with snap fits and living hinges
• Machinery components
• Complex duct work

Benefits

• Manufacture strong end-use parts and functional prototypes faster
• Easily print any design without using supports or post-processing
• Integrated solution with expert application support
• Full automation of material handling frees valuable resource
• Streamline your workflow with automated production tools
• Lower cost of ownership with high throughput and material efficiency
• Smoothest surface finish, highest resolution and edge definition of any SLS system

Tech Specs

• Selective Laser Sintering (SLS) technology
• Max build envelope capacity (W x D x H): 15 x 13 x 18 in (381 x 330 x 460 mm)
• Broad range of production-grade nylon 11, nylon 12 and reinforced materials
• Consistent mechanical properties
• High production speed for its class of 2. 7 l per hour
• Streamlined production control, including 3D Sprint™ integrated additive manufacturing software, fully automated powder handling and optional 3D Connect capability
• Automated 3D part nesting
• Maximized build volume and density

• Setting the New Standard in 3D Printing

  Bring increased productivity and quality to your SLS production process with this exclusive additive manufacturing software with tools for file preparation, automatic 3D nesting, quality checks for pre-build verification, and efficient build planning,

• A new level of management in 3D production

  3D Connect Service provides a secure cloud-based connection to 3D Systems service teams for proactive and preventative support, enabling better service to improve uptime and deliver production assurance for your system.

• 3D printing with plastics offers many choices for engineering grade materials, elastomers and composites. Do you need flexibility? Strength? Bio-compatibility? More?

• 3D print with plastics to build almost anything - used for prototyping, manufacturing, anatomical models and more. Select a plastic material and 3D technology to deliver the characteristics you need.

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What is 3D Printing?

3D printing, also called additive manufacturing (AM), is a technology used to manufacture three-dimensional objects. 3D printers usually use plastic polymer materials (but also occasionally metal) and form objects by adhering layers to each other in succession.

Like many other manufacturing technologies, a 3D printer’s production is mapped with computer-aided designs, or CAD models. Digital models are “sliced” by specialized 3D printing software (called slicers) into individual layers and accompanying support structures, then printed.

How does a 3D Printer work?

How a 3D printer works depends on the specific technology it employs, the most common being FFF (FDM), SLA, and SLS in that order.

1

FFF - Fused Filament Fabrication

Fused Filament Fabrication (FFF), also commonly known by its trademarked name; Fused Deposition Modeling (FDM), works by depositing molten filament on top of itself in individual layers until the desired object’s final geometry is formed. FFF is the most common – and usually most affordable – form of additive manufacturing technology available today.

In FFF 3D printing, polymer filament is pushed through an extruder that melts the material at a hot-end – similar to a hot-glue gun pushing solid glue sticks through its hot nozzle. The polymer material is then “printed” in layers as it is pushed through its nozzle, the diameter of which determines the layer size, and deposited onto a build platform (or “print bed”) or preceding layers.

There is usually minimal post-processing required for parts printed with FFF technology beyond support structure removal – if they were necessary at all.

What are some features of an FFF 3D printer?

• Usually fastest of common 3D printing technologies
• Lowest cost in both purchase price and consumables
• Extremely easy post-processing and minimal cleanup

2

SLA - Stereolithography

Stereolithography (SLA), the second most common additive manufacturing technology, works by curing liquid resin to itself in successive layers to form the desired object.

In SLA 3D printing, a build platform is lowered into a tray of liquid resin where it compresses the material against the bottom of a transparent tray before being cured by a mirrored UV laser. The process repeats, pushing each previous layer against the bottom of the tray until complete.

SLA is capable of incredibly detailed parts but is a material-intensive process. Significantly more of the resin material is normally required than the final object demands for the process to be effective. With excess material usually left in the tray, failed prints risk contamination. Dedicated trays are usually required for each liquid resin – which are themselves consumable as they are worn by light exposure from the UV laser.

What are some features of an SLA 3D printer?

• Capable of very small layer sizes for intricate model details
• Time-consuming process, increased exponentially with smaller layers
• Requires heavy clean up and post-processing with additional curing

3

SLS - Selective Laser Sintering

Selective Laser Sintering (SLS) works by curing powdered material in successive layers as it is repeatedly spread throughout a build volume until the final object is formed. It is significantly less common than the other plastic technologies listed here, but is commonly used in metal additive manufacturing.

Similarly to SLA technology, the SLS process requires an abundance more material than is used to form the final object. However, there is little chance of material contamination and the required excess material serves a secondary purpose as a natural support structure.

Because SLS uses its powder material as a support for printed objects, it requires virtually no post-processing after the print has completed. It is capable of intricate detail but is a relatively slow and expensive process.

What are some features of an SLS 3D printer?

• No post-processing required since excess material serves as supports
• Typically the most expensive of the common 3D printing technologies
• Time-consuming process, increased exponentially with smaller layers

3 steps in creating a 3D printed object

 DESIGN

3D printed objects are designed with computer-aided design software (CAD). Knowledgeable designers and engineers use CAD software to form entirely new designs, or use 3D scanners to capture real-world objects digitally. Increasingly, artificial intelligence and parametric design software is used to automate design processes.

 3D PRINT

To be 3D printed CAD models must be broken down into individual layers and the printing process mapped with slicing software (or “slicers”).  Slicers generate G-code, a computer-aided manufacturing control language, from CAD models that directs a 3D printer’s movements as it recreates the digital model as a physical object.

 POST PROCESS

Depending on your design and 3D printing technology, you’ll likely want to improve your print with some post-processing. Post-processing is anything that is done to an object after the 3D printer has finished producing it. Additional curing, support removal, sanding, painting and other coatings are all examples of common post-processing used to achieve a perfect, final 3D printed object.

Advantages of 3D Printing

3D printing offers many advantages over traditional manufacturing technologies. As a uniquely disruptive technology, businesses who invest in additive manufacturing are rewarded with exceptional efficiencies in their production. As 3D printing methods improve and new polymer materials with increased capabilities are introduced to the ever-growing additive manufacturing market, the technology’s possible applications continue to increase exponentially.

3D printers work exceptionally fast to produce impressive, geometrically complex objects – often in a matter of hours, depending on the size.

Traditional manufacturing methods are notorious for long lead times that hold up dependent workflows, often for weeks at a time. As a highly reliable unattended process, 3D printing can produce even full scale objects overnight to be ready for use the next day.

FLEXIBILITY

Because 3D printing uses digital files (CAD models) instead of physical tooling like patterns and molds, it’s a highly flexible technology.

Small series or 100% personalized manufacturing and design processes with many iterations benefit greatly in both speed and cost when compared to traditional manufacturing processes that require manually machined tooling to operate.

Manufacturing costs can be determined by three metrics - material, operating and labor expenses. Unlike wasteful reductive manufacturing techniques, 3D printing is an “additive” process that uses just enough material to produce an object.

As a single unattended process, operating and labor expenses are eliminated by a consolidated process that frees staff for other tasks. Since 3D printers don’t require object-specific tooling, manufacturers also save whenever implementing product changes.

ENVIRONMENTALLY FRIENDLY

Though some forms of 3D printing are more ecological than others, the nature of additive manufacturing technologies – which use just enough material to produce an object – make them all significantly more environmentally friendly than reductive techniques.

In FFF 3D printing “closed-loop” material processes are becoming increasingly common, where polymer shredders are used to recycle filament in-house to be reused in the 3D printing process.

Advantages of Industrial 3D Printers

With industrial 3D printers you can create functional, full-scale objects or industrial parts beyond the limitations of more standard build volumes.

In smaller build sizes large-format parts must be divided before slicing, printed separately and adhered together in an imperfect manual process. By manufacturing in full scale, you save time by not only avoiding multiple print jobs and post-processing, but also make parts exceptionally stronger. Objects printed with industrial 3D printers are often highly functional parts ranging from end-use products like furniture and recreational vehicles to high-strength industrial tooling.

What is a

large-format 3D Printer used for?

3D printers are used for a wide variety of applications, with more becoming a reality every day. The three most common additive manufacturing applications are…

End-use Parts

Increasingly, 3D printers are being used to create end-use parts and even consumer products. Because of the flexibility inherent in additive manufacturing, businesses offering highly personalized products have been using additive manufacturing to create small series or completely unique products for a long time. Today, even industrial manufacturers use 3D printing for serial production and to create affordable, industrial parts.

Tooling / Fixtures

Though 3D printers don’t require any tooling themselves, they’re fantastic at producing it. Manufacturers can use 3D printing technology to create molds, patterns, or even jigs and fixtures to aid other manufacturing processes.

Unlike traditional tooling production, which usually requires excessive lead times, creating tooling with 3D printing is a fast and simple process. Even larger tooling can be additively manufacturing in an unattended process and be quickly in use on the factory floor.

Rapid Prototyping

Because 3D printers can manufacture objects so quickly without specially designed tooling, it’s widely recognized as an ideal technology for product development. Products can be manufactured and redesigned at incredible speed allowing designers to create more iterations and perfect their product.

Later in the design process, the same technology and design files can be used to create functional prototypes, allowing a team to experience their product in the real world.

3D-Printer FAQ

What is considered a large 3D printer?

Large 3D printers are too big to fit on a desk and usually offer a build volume bigger than 500x500x500 mm. 

Small or large 3D printers can be sorted into two categories:

• Desktop 3D printers
• Large-format 3D printers 

BigRep 3D printers provide a build volume of up to 1000x1000x1000 mm. 

Which 3D printer has the biggest bed size?

With serial production 3D printers the print bed size can be up to 1000x1000 mm like in the BigRep PRO.  

However, there is no real limit to bed sizes as there are custom made 3D printers like the University of Maine's 100 feet (30,5 m) long printer. 

Can you 3D print large objects?

The size of a 3D printed object depends on the size of the 3D printer. With a BigRep ONE you can 3D print large objects up to 1000x1000x1000 mm or 35 cubic feet.

What does an industrial 3D printer do?

An industrial 3D printer saves time and money in product development, engineering and manufacturing.

What sets an industrial 3D printer apart from an entry level 3D printer is:

• High reliability
• Faster 3D printing
• High repeatability
• No assembly required
• Factory service

What is 3D printing? How does it work?

3D printing is a process for generating three dimensional objects by creating a cross sectional pattern of the object to be formed. 3D printing is a subset of broader term additive Manufacturing. In loose terms technology used here is slicing CAD model of part geometry in layers using software and producing one layer at a time. Each layer sticks to previous layer and thus building the whole solid part in layers.

What technology is used in 3D printing?

Over the last few years, high-resolution 3D printers have become more affordable, easier to use, and more reliable. As a result, 3D printing technology is now accessible to more businesses, but choosing between the various competing 3D printing solutions can be difficult.

Which technology is suitable for your application? What materials and equipment’s are available to get started? How about costs and return on investment?

There are three most established plastic 3D printing technologies for plastic: fused deposition modeling (FDM), stereolithography (SLA), and selective laser sintering (SLS).

How many types of 3D printing are there?

There are 7 different types of 3D printing formulated by ASTM International officially in the ISO/ASTM 52900 standard:

• Material extrusion
• Material jetting
• Binder jetting
• Sheet lamination
• Vat photopolymerization
• Powder bed fusion
• Directed energy deposition

What materials can be used in 3d printing?

Plastics are the most widely adopted 3D printed material - and it comes in filament, resin, granule, and powder forms. Most thermoplastic 3D printing materials can be used in home 3D printing technology and professional applications as well. Below materials are also used widely:

1. Acrylonitrile Butadiene Styrene (ABS)
2. Polylactic Acid (PLA)
3. Polyvinyl Alcohol (PVA)
4. Nylon
5. High-density polyethylene (HDPE)

 

 

 

 

 

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90,000 industrial 3D printers in Ukraine in the “Technique and Electronics” category

3D printer Crealy Ender-3 V2 CRL-17315

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ABS filament (ABS) plastic for 3D printer, 1.75 mm, red

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ABS thread (ABS) Plastic for 3D printer, 1.75 mm, blue

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ProJet 4500: full color plastic 3D printer

The ProJet 4500 is currently the world's only full color 3D printer capable of printing with plastic. It is able to create parts with excellent surface quality, ready to use flexible and durable colored products. The ProJet 4500 is highly productive and has an intuitive control console.

ProJet 4500 Benefits

• Achieve durable full color plastic models directly from the build chamber without any post-processing.
• A unique feature of the 3D printer is the ability to print in different colors up to a million shades, and each pixel of the model can have its own color, which gives designers and designers a wide scope for creativity.
• High print speed.
• Material saving: The ProJet 4500 does not use support materials, the build material can be reused for printing.
• Combination of ergonomics and reliability: The ProJet 4500 fits perfectly in a typical office, it does not require special conditions and is easy to use.
• Eco-Friendly: This 3D printer does not require a water connection or the use of any chemicals.

Applications

The capabilities of the ProJet 4500 are used in a wide range of applications. It is actively used by professionals in various industries, wherever it is necessary to obtain high-quality color products in a short time.

ProJet 4500 Applications:

• design;
• architecture and construction;
• fashion industry;
• manufacture of souvenirs;
• advertising production and marketing communications;
• development of consumer goods;
• health care.

The manufacturer can always be sure of the quality of the printed models. The ProJet 4500 creates durable, full color plastic products.

Printing technology

The ProJet 4500 creates models using CJP technology, which uses two components in its work: the base material of construction and the binder. The build material is spread across the chamber in a thin layer, then the inkjet printheads apply a coloring binder in accordance with a predetermined geometry, which causes the material to harden. The working platform is lowered with each layer applied until the model is completely built.

Using the VisiJet C4 Spectrum material, the ProJet 4500 3D printer allows you to quickly create prototypes that match the original model, transfer its critical characteristics, as well as receive custom-made finished products with high resolution.

Materials

The ProJet 4500 is the first 3D printer in its class to produce full color plastic products using color inkjet technology. The 3D printer uses VisiJet C4 Spectrum acrylate-based heat-curable materials and has a pixel-by-pixel coloring feature that allows you to produce strong, flexible plastic products and paint them in almost one million unique user-selectable colors. If necessary, a simple additional processing can enhance the brightness of the colors.

VisiJet C4 Spectrum is a plastic material with excellent flexibility and strength for long-term testing of concepts, prototypes, and final products. The material is ideal for manufacturers in a wide range of applications requiring wear resistant parts. From homewares and toys to healthcare, science and design accessories.

ProJet 4500 or ProJet 660Pro: Which Should You Choose?

In the 3D hardware market, you can often find machines with similar features. For example, the specifications of the ProJet 4500 3D printer are very similar to the ProJet 660Pro. Which of these 3D printers is best for your needs?

The main difference between these two printers is the materials they use: the 660Pro is a gypsum-based powder, while the 4500 is a resin compound (plastic). Due to the strength of the modeling plastic, the ProJet 4500 is able to print products that are more durable than those made on the plaster 660Pro. However, the detailing of plaster prototypes is better, and the heat resistance is higher, which allows you to create molds with the ProJet 660Pro.

Increased product strength gives the ProJet 4500 a wider range of applications than models built on the 660Pro. Given the quality of the surfaces, the ProJet 4500 3D printer is more versatile and finds application in many areas of manufacturing and design.

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