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Carbon3D introduces CLIP, breakthrough technology for layerless 3D printing

Partners with Sequoia and Silver Lake Kraftwerk and raises $41 million

Vancouver, CANADA – March 16, 2015 – Carbon3D today emerged from stealth on the main stage of the TED conference with an innovative approach to polymer-based 3D printing that promises to advance the industry beyond basic prototyping to 3D manufacturing. The new Continuous Liquid Interface Production technology (CLIP) harnesses light and oxygen to continuously grow objects from a pool of resin instead of printing them layer-by-layer. The technology was simultaneously introduced to the scientific community as the cover story in the journal Science. Carbon3D’s CLIP technology raises the state-of-the-art in 3D printing in three ways:

  • GAME-CHANGING SPEED: 25-100 times faster than conventional 3D printing
  • COMMERCIAL QUALITY: produces objects with consistent mechanical properties
  • MATERIAL CHOICE: enables a broad range of polymeric materials

“Current 3D printing technology has failed to deliver on its promise to revolutionize manufacturing,” said Dr. Joseph DeSimone, CEO and Co-Founder, Carbon3D. “Our CLIP technology offers the game-changing speed, consistent mechanical properties and choice of materials required for complex commercial quality parts.”

How CLIP Works

Existing 3D printing technology, or additive manufacturing, is really just 2D printing, over and over again. As a result, 3D printed parts take many hours, even days, to produce and are mechanically weak due to their shale-like layers. Using a tunable photochemical process instead of the traditional mechanical approach, Carbon3D’s layerless continuous liquid interface production technology (CLIP) eliminates these shortcomings to rapidly transform 3D models into physical objects. By carefully balancing the interaction of UV light, which triggers photo polymerization, and oxygen, which inhibits the reaction, CLIP continuously grows objects from a pool of resin at speeds 25-100 times faster than traditional 3D printing.

At the heart of the CLIP process is a special window that is transparent to light and permeable to oxygen, much like a contact lens. By controlling the oxygen flux through the window, CLIP creates a “dead zone” in the resin pool just tens of microns thick (about 2-3 diameters of a red blood cell) where photopolymerization cannot occur. As a series of cross-sectional images of a 3D model is played like a movie into the resin pool from underneath, the physical object emerges continuously from just above the dead zone. Conventionally made 3D printed parts are notorious for having mechanical properties that vary depending on the direction the parts were printed because of the layer-by-layer approach. Much more like injection-molded parts, CLIP produces consistent and predictable mechanical properties, smooth on the outside and solid on the inside.

Venture Backing

Carbon3D also announced it had partnered with Sequoia Capital to lead the company’s Series A round of financing in 2013 along with Northgate Partners, Piedmont Capital Partners and Wakefield Group. Silver Lake Kraftwerk led the Series B round of financing in 2014 with Northgate Capital and Sequoia Capital, for a total raise of $41 million to commercialize the technology.

“If 3D printing hopes to break out of the prototyping niche it has been trapped in for decades, we need to find a disruptive technology that attacks the problem from a fresh perspective and addresses 3D printing’s fundamental weaknesses,” said Jim Goetz, Carbon3D board member and Sequoia partner. “When we met Joe and saw what his team had invented, it was immediately clear to us that 3D printing would never be the same.”

“We had studied the additive manufacturing ecosystem comprehensively and had concluded that the promise far exceeded the current reality in the marketplace,” said Adam Grosser, Carbon3D board member and Managing Director at Silver Lake Kraftwerk. “When we witnessed the CLIP process, we believed we had found a company that had invented a solution to speed, quality, and material selection. We are proud to work alongside Carbon3D to create a new category of 3D manufacturing.”

To learn more visit: https://carbon3d.com
Media kit: https://carbon3d.com/media-kit

About Carbon3D

Carbon3D, a Silicon Valley based company, was founded in 2013 in Chapel Hill, NC. Working at the intersection of hardware, software and molecular science, Carbon3D is delivering on the promise of 3D printing, allowing commercial customers to go beyond prototyping to achieve 3D manufacturing. The Continuous Liquid Interface Production technology (CLIP) was originally developed by Professor Joseph DeSimone, Professor Edward Samulski, and Dr. Alex Ermoshkin and introduced simultaneously at TED 2015 and to the scientific community (Science, 2015). Since its inception, Carbon3D has partnered with Sequoia Capital to lead the company’s Series A round of financing in 2013 along with Northgate Partners, Piedmont Capital Partners and Wakefield Group. Silver Lake Kraftwerk led the Series B round of financing in 2014 with Northgate Capital and Sequoia Capital, for a total raise of $41 million to date.

About Sequoia

The Sequoia team helps a small number of daring founders build legendary companies. We spur them to push the boundaries of what’s possible. In partnering with Sequoia, companies benefit from our unmatched community and the lessons we’ve learned over 40 years working with Steve Jobs, Larry Ellison, John Morgridge, Jerry Yang, Elon Musk, Larry Page, Jan Koum, Brian Chesky, Drew Houston, Adi Tatarko and Jack Dorsey, among many others. In aggregate, Sequoia-backed companies account for more than 20% of NASDAQ’s total value. We’re proud that their success also fuels great causes: since 2000 alone we have returned more than $10 billion to non-profits like the Ford Foundation, Mayo Clinic and MIT.

About Silver Lake Kraftwerk

Silver Lake Kraftwerk is part of Silver Lake, the global leader in technology investing with over $23 billion in combined assets under management and committed capital and a team of approximately 110 investment and value creation professionals located around the world. Silver Lake Kraftwerk focuses on providing growth capital to technology innovators with established business models in the energy and resource sectors. Silver Lake Kraftwerk targets companies globally that leverage technology and business model innovation to improve energy efficiency, reduce waste and emissions, harness renewable energy, and more efficiently use natural resources, among other applications. For more information about Silver Lake Kraftwerk and its entire portfolio, please visit www. silverlake.com.

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3D printed music video: luckyea77 — LiveJournal

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  • Music
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An independent musician has created a teaser for his music video using 3D printing technology. He is sure that this is the cheapest and most effective way to draw attention to his work using new approaches.

Musician prash, who made the video, explained that he didn't have the budget for a big job, but he wanted his music to be accompanied by visual effects. He noted that lyric videos have become a more accessible way, which is gaining popularity among bloggers.

The video is a 3D printing timelapse - prash has embedded words into various layers of printed objects. Thus, as the prints are stacked on the building slab, the words become visible to the time lapse camera. He enhanced the scene by shaping the prints to refer to the lyrics and using eye-catching swirls and stripes.

“This is a neat use of 3D printing, and a clever one at that. We are confident that prash has created a unique video, and it is much more impressive than the questionable 3D printing that stars use just to be mentioned in the context of new technologies,” notes Hackaday.

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Large print area 3D printer

Create functional plastic items up to 2.5 meters!

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Discovery 3D Printer is a Spanish-made line of industrial 3D printers for creating large-sized products and prototypes using FFF / FDM technology.

Discovery 3D Printer Additive Machines produce high-strength thermoplastic objects for industries ranging from shipbuilding and automotive to architecture and medicine.


Tasks to be solved

Replacement of spare parts or lost parts at machine building, shipbuilding, oil and gas and energy enterprises

Production of small and medium series of products as an alternative to injection or molding of plastic parts

3D printing of large-sized end products, components and tooling in the automotive, shipbuilding and oil and gas industries

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Discovery 3D Printers work with all thermoplastics, including:

PLA / PLA
biodegradable polymer provides a smooth and sliding surface products. Designed to obtain detailed and completely ready-to-use objects
ABS / acrylonitrile butadiene styrene
impact-resistant material is able to withstand heavy loads and high temperature, resistant to heat, moisture and various alkalis
PET / polyethylene terephthalate
is a hard and strong material with high abrasion resistance. Excellent suitable for making gears, carriages and guides
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ASA / acrylonitrile styrene acrylate plastic
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ISO 9001 Certified Products

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Case studies

Airbus 3D FDM parts printing

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Material: CFRP SABIC LNP™ THERMOCOMP™ AM EZ006EXAR1

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Prototype car bumper printed, measuring 1800 x 600 x 4500 mm and weighing 12 kg.

Large format 3D printed chair

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3D printed helicopter seat

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Equipment: Super Discovery 3D Printer
Material: ABS with carbon fiber

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Prototype of an internal combustion engine was created, the dimensions of which were 100 x 60 x 50 cm and the weight was 5. 5 kg.

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Equipment: Super Discovery 3D Printer Workstation
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Architectural 3D printed in durable ABS with cellulose

Industry: Design
Equipment: Super Discovery 3D Printer Workstation
Material: ABS plastic

A street sculpture has been made that fully implements the initial decorative idea of ​​the project.

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Material: plastic

3D printed oversized bottles for exclusive display at Dior's flagship stores.

Prototype FDM cap

Industry: Design
Equipment: Discovery 3D Printer 2021
Material: 3D850

Prototype cap printed at 29 x 19 x 4.5 cm and weighing 146 g.0233 Industry: Shipbuilding Equipment: Super Discovery 3D Printer Material: fireproof ABS

Prototype of a modular toilet is printed, measuring 2200 x 1700 x 1200 mm and weighing 250 kg. At the same time, the weight of the product was reduced by almost 50%.

3D printed marine ventilation grille

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Equipment: Super Discovery 3D Printer
Material: ABS with carbon fiber

Printed air vent grille measuring 59 x 89 x 4. 5 cm and weighing 3500 g.

3D printed motorcycle functional part

Industry: Automotive
Equipment: Discovery 3D Printer 2021
Material: PACF

Printed motorcycle part measuring 42.5 x 16.5 x 4.5 cm and weighing 165 g.0234 Industry: Instrumentation Equipment: Discovery 3D Printer 2021 Material: ABS HI

Prototype printed with support measuring 10 x 9 x 2.5 cm and weighing 18 g Instrumentation Equipment: Discovery 3D Printer 2021 Material: fireproof ABS

Created a square mold that measures 10 x 10 x 2 cm and weighs 67 g. Automotive Equipment: Discovery 3D Printer 2021 Material: E.P.

Printed fender for a wheel measuring 55 x 16 x 20 cm and weighing 645 g. Energy Equipment: Super Discovery 3D Printer Workstation Material: ABS with carbon fiber

3D printed and post-processed a high strength mold for wind turbine blades.

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Material: ABS with carbon fiber

A wheel for a car was made, the diameter of which was 440 mm, and the weight of the product was 5 kg.

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Material: ABS with carbon fiber

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Geometry 3D printing

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Material: ABS with carbon fiber

A pyramid is printed using an 8mm extruder with a smooth surface thanks to the built-in milling system.

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Useful materials

Webinar on 3D printing large objects with complex geometry

  • How can 3D printing help you optimize production?
  • Features of FDM technology for printing products up to 2. 5 meters
  • Benefits of using 3D plastic printing
  • Real cases

Large Format Plastic 3D Industrial Printing Brochure

Benefits of FDM Technology, Overview of Equipment and Consumables, industries and implementation examples - this and much more in one material!

About the manufacturer

CNC Barcenas / Spain

is one of the leaders in the European market for large format 3D printing.

The company specializes in the production of industrial 3D printers Discovery 3D Printer for printing large-sized products and prototypes based on FFF/FDM technology.

discovery3dprinter.com

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About us

iQB Technologies is a Russian distributor of 3D printers, consumables, 3D scanners and software from the world's leading manufacturers.

We provide complete 3D solutions, print services and scanning, as well as training specialists in the use of 3D technologies in their work.

iQB Technologies is the exclusive distributor of Discovery 3D Printer solutions in Russia.
3D printers are available for order
in this section .

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Why you should order a 3D printer in iQB Technology?

Best prices for this class of equipment

3D printer training

A wide range of integrated solutions: 3D printer + 3D scanner + software

Provision of services for the implementation, maintenance and repair of 3D equipment throughout Russia

Participation in public procurement and tenders

Still have questions?

Our experts will advise you free of charge on Discovery 3D Printer solutions

Frequently Asked Questions

Which technology to choose: the method of fusing granules (FGF) or polymer filaments (FFF / FDM)?

What are the kinematics and mechanics of the Discovery equipment?

In this respect, all Discovery equipment differs from budget additive solutions. The products are based on the kinematic diagram of a CNC machine. Gears, pulleys, lead screws, no belts. HIVIN rail guides are used. The entire structure is made with European quality from advanced products in the machine tool industry.

What consumables can be used with Discovery products?

Any material (other than PEEK and PEKK) sold in bars or pellets. First of all, thanks to the heating of the table to 175 ° C and vacuum fixation, as well as due to the installed nozzles made of hardened steel.

How is such a large print platform heated?

A matrix of separate equidistant heaters is built into the platform from the bottom side; these modules provide uniform heating of the surface of the printing platform. The maximum recorded temperature difference over the entire area is 3°C.

How to speed up printing on such large dimensions?

There is a special method for properly emptying the internal volume, which you can learn more about from our technical experts. This procedure will have very little effect on the strength and elasticity of the print object, but will still reduce the time by up to 60%.
It is important to consider that with a large range of large-sized products, it is better to consider Super Discovery 3D Printer or Super Discovery 3D Printer Workstation with a capacity of up to 11 kg / h (depending on the material used).

Is it possible to upgrade this equipment for a specific enterprise?

Yes. Most of the Discovery machines can be upgraded for a specific production project. This is possible, since the equipment was designed for the tasks of Production 4.0, and our specialists will help to integrate it correctly.

What is the warranty for this equipment?

24 months, which is 1.5 - 2 times longer than analogues from Europe, Russia and China. Permanent customer support is provided directly by the vendor or iQB Technologies specialists.

How to get a high quality product so that it can be handed over as a final product?

3D printing is basically a high quality blank process.


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