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STL file Doom Helmet・3D printing design to download・Cults
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3D Printed Helmet with STL Files to Make Your Own
3D printing enthusiasts love making 3D printed helmet props from video games and movies that have become classics. The variety of cool designs, custom projects and cosplay ideas meet even the most strict tastes. Thus, you can always find the full size or small versions of helmets to make with a 3D printer for yourself, your friends and kids.
From Star Wars, Mandalorian, Boba Fett, Iron Man, and to great Spartan DIY projects, you can 3D print the full-size wearable helmet of your dreams.
3D Printed Helmets
The astonishing 3D designs of the 3D printing helmets you will see below are inspired by popular video games, movies, comic book characters, and life. A legion of fans worldwide with a 3D printer at home will admire this selection.
Be it a holiday assignment or a surprise 3D printing project, the custom helmets and ready-to-print pieces look truly unique and deserve to appear in your collection.
1. 3D Printed Iron Man Helmet
Fans of Iron Man will love to 3D print a wearable prop of their hero. All you need are helmet STL files or good instructions on making a custom model yourself, from 3D modelling to painting the finished 3D printed project.
Recent films featuring the Iron Man have catapulted the character to incredible popularity. Wearing a 3D printed Iron Man helmet gives the wearer that movie character allure that we’re all familiar with.
There are various 3D printed helmets designs of Iron Man on the Internet.
The one featured in our selection is great to make because its creator shared the step-by-step instructions with everyone who intends to 3D print this masterpiece.
The enthusiast provided both the STL and OBJ file formats so you can get the files your 3D printer supports.
2. 3D Printed Mandalorian Helmet
DIY Mandalorian helmet has been a real trend of the last couple of years. Ever since the release of The Mandalorian TV series, many cosplayers and hobbyists have enjoyed turning themselves into Mando by wearing his costume.
Hobbyist jstayton26 has alienated himself from the over-replicated props and created the full-size Mandalorian helmet 3D model. The project is split into eight pieces, which you can recreate using a 3D printer. It is fun to paint the piece according to your liking.
Go ahead and download the Mandalorian helmet 3D file for printing at Thingiverse.
Also, you can extract Mandalorian helmet STL files from the stunning Mando figurine for 3D printing you will find on gambody.
com. Enthusiast Tom Anton used these files to 3D print a full-size prop. He finished his cosplay outfit with armour resembling what Din Djarin wears in the TV series.
You can even make yourself a bag and place a 3D printed Baby Yoda figurine inside. This way, your DIY Mandalorian helmet will distinguish you from other assassins. Unlike others, you will protect the Child and receive many compliments on your costume.
3. 3D Printed Star Wars Helmet
Star Wars is an insatiable source of inspiration for every cosplayer in the world. With many fictional characters, badass droids and soldiers, new inspirational 3D printed helmets appear every year.
It is more likely for any cosplayer with a 3D printer at home to recreate the well-known Darth Vader, Stormtrooper, Boba Fett props using detailed 3D print files or build a replica of Luke Skywalker’s lightsaber.
3D Printed Stormtrooper Helmet
Fans of Star Wars films who love making cosplay props will enjoy a stunning 3D printed Stormtrooper helmet.
It is probably one of the most recognized items to the space opera series fans.
The latest Episodes VIII (The Last Jedi) and IX (The Rise of Skywalker) made this item reborn more potent than ever. Only look at the 3D printing model created using Blender software. It consists of 22 parts that must be super-glued together and painted to make it look just like the Stormtrooper helmet in the movie.
Boba Fett Helmet 3D Print Files
The former bounty hunter Boba Fett is an iconic character whose story began in the Star Wars movies and continues in The Book of Boba Fett TV series.
Image: CGTraderYou can find Boba Fett helmet 3D print files on different marketplaces to create such a prop for yourself. While it looks like the one worn by Din Djarin, it has distinguishing features, such as an antenna and particular colours. So paint it correctly and enjoy wearing it for various costume parties.
3D Printed Darth Vader Helmet
Our list of cool 3D printed helmets from the Star Wars franchise will never be complete without a Darth Vader prop.
The antagonist in the original movies and protagonist in prequels is easily recognized for his headpiece.
Only think about your finished 3D printed Darth Vader helmet covering your face behind the mask. No one will even recognize you if you wear this black prop complimented with a dark coat for a party.
Pictures: CGTraderOne of the most notable fictional characters ever existed cannot wait for you to work on its prop. So, get the Star Wars helmet STL files and spend some time printing this thing on your 3D printer.
Kylo Ren Helmet STL
When you are looking for even more 3D printed Star Wars helmet ideas, think of making a Kylo Ren headpiece. It is recreated from Star Wars Episode VII. It is the miniature version, while a wearable piece is still being made.
Turning into a Sith Lord hasn’t been more accessible than 3D printing a project just like his. You will need to use supports while breathing life into the Kylo Ren helmet STL files, but this 3D model can improve your collection.
4. 3D Printed Master Chief Helmet
Many Xbox One owners have played the Halo games. If you are one of them, work on a 3D printed Master Chief helmet. Such a project can be done for kids and adults because its free STL files are designed in several sizes.
If you look closer at the 3D printed Master Chief helmet you will notice how close this replica is to the video game prop. It was designed in Autodesk Fusion 360, and this Halo accessory makes a perfect cosplay item.
It will take about 60 hours to print it at 0.2mm layer height with 5% infill.
5. 3D Printed Spartan Helmet
For 3D printing a helmet, a 3D printer is a must-have, along with detailed STL files. Take a chance if you enjoyed the 300 (film) and wish to transform into one of the 300 Spartans to battle against the invading Persians.
Images: CultsThanks to the fun warrior prop STL files, you can add a 3D printed Spartan helmet to your wardrobe. The author of this project used a brush to create the mohawk style on top of the wearable accessory.
6. 3D Printed Destiny Helmet
Your helmet 3D print could resemble the piece from the Destiny video game. You can recreate the Mask of the Third Man using your 3D printer and Destiny helmet STL files.
Pictures: MyMiniFactoryOf course, your finished 3D printing model will lack all virtual perks. But this piece will look fantastic, significantly if you can add LEDs to light it up. Being a three-eye hunter should be awesome if you plan to go to a cosplay event or costume party.
Your 3D printed Destiny helmet will be made of several parts, which you should glue together.
7. 3D Printed Captain America Helmet
The leader of the Avengers team, America’s World War II Super-Soldier, is a popular Marvel character among cosplayers. To prove that heroes live among us, you can work on your 3D printed Captain America helmet.
Download these or those STL files and let this prop be one of the most fantastic 3D printed helmets in your collection.
Images: Thingiverse; PinshapePaint the piece in the colours of Captain America (blue, red and white) or leave your 3D printed helmet black.
8. 3D Printed Doom Helmet
Those 3D printing enthusiasts who love first-person shooters and are big fans of the Doom video game will be happy to see this 3D printed helmet. Once you paint this prop into life-like colours, it will look like the one in the game.
3D model: prusaprinters.orgTurn into the Hellwalker and amaze everyone with your unique 3D printed Doom helmet at the costume party. Such a DIY project will last for years and make you proud of yourself.
9. 3D Printing Helmet for Everyday Use
Many enthusiasts with a 3D printer at home love to work on various things to improve their everyday life. Making 3D printed helmets can be fun for kids’ parties as little boys love dressing as knights, samurai, astronauts, space travellers, and football champions.
3D models: CultsAnd adults could use their desktop machines to 3D print a headpiece for their personal needs, such as a motorcycle or bicycle ride. However, such projects might not meet safety standards if made with a regular 3D printer at home.
10. Avengers Ultron 3D Printed Helmet
Among 3D printed helmet files, you will notice a model from the Avengers: Age of Ultron movie. And since the film is based on comic books, it is no surprise it has a huge fan base.
This fully wearable 3D printed Ultron prop was inspired by the movie’s supervillain character. The mask was modelled in 4 separate parts to facilitate its printing: the jaw, the main face, the top of the prop, and the ears. Printed at 0.15-0.2mm layer height, the creation of the entire Ultron helmet took about 80 hours of work.
Once you finish 3D printing all the parts, you will have to assemble the pieces and fill the part lines with putty. After this, paint your 3D print and enjoy wearing it for parties.
11. 3D Printed Helmet from Fallout
Another source of endless inspiration for cosplayers is the Fallout video game. From 3D printed helmets to entire power armour suits, it might seem that every bit of the amazing video game content has already been replicated for cosplay.
But, there’s still room for imagination and your approach.
This T-60 helmet was improved for 3D printing by Jace1969. Today, you can download its files and breathe life into such a fantastic project.
Also, you can recreate the T-51-b Power Armour prop just like the one designed by Daniel Lilygreen. This 3D print consists of 12 separate parts which, according to the creator’s advice, must be glued together, to hold the entire weight.
12. 3D Printed Star-Lord Helmet
Suppose you’ve seen the acclaimed Guardians of the Galaxy movie. In that case, you will find this 3D printed helmet a fun cosplay prop to behold. Marvel fans can rejoice because you can find a stunning Star-Lord prop for 3D printing and download the model’s STL files to work on your project.
The model was created by the RPF member Helagak, who provides complete 3D printing instructions. You can follow each step and recreate an impressive accessory from Guardians of the Galaxy.
Try to light up the “eyes” to wear this piece in the dark! Everyone will enjoy your new look.
13. 3D Printing Daredevil Helmet
This Daredevil helmet for 3D printing is about 221mm high, 188mm wide and 221mm deep. However, according to the creator, the piece can be scaled either down or up, depending on the wearer. It means that you could also turn into Daredevil if you want.
The 3D printing model is available for download as STL files, compatible with many affordable 3D printers.
14. Cyberman 3D Printed Helmet Files
Are you a Doctor Who kind of guy or girl? Then this 3D printed helmet is precisely for you. It was a spooky project for Halloween for a father and a son. The 3D model was created entirely in ZBrush modelling software and printed on MakerBot Replicator 2.
The designer behind the epic Cyberman helmet has shared the entire process of modelling and printing this piece here. You will love pictures of the painted work. It looks fantastic!
Cool, huh? These 14 inspiring 3D printed helmet models will put you in the cosplay spirits.
Don’t hesitate! Right now is the perfect time to boost your creativity and craftsmanship. And don’t forget to share your 3D prints in Gambody 3D Printing Community on Facebook for the joy of other hobbyists.
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90,000 Automated “Fatal Widow” costumeWidow costume
Atomatic transformation of the configurations of the rifle and helmet
from the "Sniper" mode to "assault"
Cleaned stages
Concept / Help / Rifle / Rifle / Rifle on knees , elbows, hands and shoes
6 MONTHS
2 months - V1 prototype helmet (mechanics, electronics)
6 weeks - All pads (shape, lighting)
2 months - Rifle (mechanics, electronics)
2 weeks - Helmet (mechanics, electronics)
COMPLETED WORK
Complete design: 3D scan of the female cosplayer to get the exact shapes and sizes, recreating the forms from the concepts from the game, taking into account the individual characteristics of the cosplayer, designing the mechanics, designing the location all electronics in Fusion 360
Electronics: arduino + custom shield, selection of electronic components, programming
Manufacturing: 3D printing, painting, soldering, hand milling
Assembly: Settings and debugging / Testing
Entertaining facts
Best studio work according to the "Starcon 2019" - a prize that we won, competing with more than 300 participants
5 mobile mobile mobile participants elements in the rifle: retractable muzzle, movable 2-piece handguard, assault scope, sniper scope
Over 1000 hours of 3D printing.
All mechanics and body made of PLA. Exceptions are only bearings and muzzle.
10 elements of the underwear , we designed, with learning body characteristics, a blessed pre -3D scan
Rabbed by enamel using the airbrush
and describe a lot how we got to those technical solutions that were eventually applied.
Just in list format, we list everything that was done for the Widowmaker cosplay based on the Overwatch game.
Auto Transform Widow Costume
Warp DM Studio (formerly Wow! Cosplay)
3D SCAN
The costume has a lot of plastic parts. And in order for the cosplayer to feel comfortable wearing a costume, we must take into account the slightest personal features of the body's shape.
For a helmet, this was the most critical.
Therefore, we used 3D scanning
| Video of the process |
3D MODELING
– Absolutely all models of armor elements were made by us from scratch, the programs used: Solid Works and Fusion360
— We are talking about both the external similarity of forms with the canon, and the arrangement of internal mechanisms heel, bracelet mold, latex thigh mold, knee light patch, left shoulder patch, forearm armor
3D PRINT
The photo shows only a small part of the gun parts.
The size of the working area of the printer in the photo is 30 by 30 cm
Total net printing time is about 500 hours (that's 20 days, Carl), draft printing (fitting, mechanical adjustment, scrap) about 1000 hours. 90% of the parts are printed from PLA
We printed on 7 different 3D printers, including a dual-extruder Raise3D
PROCESSING AND REINFORCEMENT OF PARTS
The photo shows a 3D printed part after manual processing.
We needed to hide all layering after printing. Each element was sanded, treated with putty - almost a week of pure manual processing of all parts, due to the huge number of internal corners and smooth bends. Some elements are reinforced with fiberglass.
Initially, the client planned to paint everything himself with brushes, so they chose ordinary PLA plastic.
The desire to win, to show all the professionalism, made us agree to a gamble with professional painting in the middle of the project.
PROFESSIONAL PAINTING
The cannon was painted with reinforced enamel using an airbrush. This additionally strengthened all the details of the gun with a single shell.
Since there was little time, we simplified the drawing of the web and left a rough paint structure - it additionally hid minor flaws in the processing of complex surfaces.
Extrendation everywhere
Static backlight:
- overlays for shoes
- knees (there were not yet)
- shoulder
Programmable backlight:
- armor for preliminary - simultaneously pulsed and static glow of the LED strip, water in the flask
— Helmet - 100% backlight brightness in "combat mode" and 50% in "civilian" mode, smooth change of brightness is programmed , muzzle, upper and lower lining - autonomous power supply, from batteries. Side lighting, diodes in the flip-up stop and housing - are powered from a common circuit along with motors from a soldering of 3 Li-on 18650 batteries.
Helmet:
- 2S li-Ion batteries type 18650
- control program on Arduino
- 1 servo with metal gear
- charge / discharge control board
- DC-DC transformers 9001 -
increased brightness Shoes: LEDs and batteries
Arm pad: two crowns, arduino with control program, booster, LED strip
HELMET MECHANICS
In the 1st version - 4 motors for 2 visors
In the final version - 1 motor for 2 visors
The mechanisms are designed in 3D and then printed. The system of rail guides and a cable drive ensures the movement of both visors due to 1 servo drive with a metal reducer with a maximum thrust of 10 kg
The evolution of the Widow's helmets
GUNS MECHANICS
thrust of 10 kg each. The panels are mounted on levers mounted on bearings
A brushless electric motor with a thrust of up to 3 kg is responsible for extending the muzzle.
It rotates a hardened trapezoidal screw, on which a hollow aluminum tube is fixed through a nut. Depending on the direction, when the screw is turned, the nut pushes or retracts the tube. A linear bearing is responsible for controlling the movement of the tube
| link to another video of the transformation of the gun from the working archives |
0047
Yes, thumb
Assault scope drives a conventional plastic servo
Sniper scope mechanics are more complex.
The base of the sight is a carriage mounted on two parallel rails built into the body of the gun.
The motor moves the sight through the rack and pinion.
Guide shafts - metal. prefabricated carriage - designed in 3D and printed on a 3D printer, like the gear on the servo drive, the rack and pinion gear is made of a reinforced rubber strap to increase the resource and reduce noise from rubbing elements during operation
To achieve the desired height of sight travel - the standard 360 degree servo has been converted into a constant rotation servo with no limit on the number of revolutions.
The end positions of the sight are controlled by limit switches
The experience of using 3ntr 3D printers in the development of a motorcycle helmet by the Italian company Momodesign
The Italian company Momodesign is an important player in the market of vehicle accessories. Since the 1980s, Momodesign has been designing city bikes, including electric bikes, helmets and other accessories. 20 years ago, the design bureau introduced its first motorcycle helmet to the market, which subsequently won serious international recognition. Today, the company is breaking new ground with its latest product, the innovative Aero Helmet, featuring a unique design and high performance.
The Aero motorcycle helmet project was realized using 3ntr 3D printers, which once again confirmed the ability of the latter to meet the requirements of professional 3D printing. In this case, we are talking about the use of 3D equipment for rapid prototyping, but not for the production of final products.
Nevertheless, the solutions offered by 3ntr provided the project with a number of important competitive advantages.
“The aim of the Aero project was to bring a revolutionary solution to the market, using tools that our competitors have never used,” says commercial director Mirco Rigo. “3D printing has made it possible for us to get functional prototypes in a very short time and it is quite easy to find answers to all questions related to product development. Moreover, this technology was extremely helpful whenever we needed to make the right choice between several possible design and functional solutions.”
It's easy to imagine how important the prototyping stage is for such a project. At the same time, the production of prototypes using classical methods was not economically feasible and took an extremely long time. However, their production using 3ntr 3D printers has become much more profitable both in terms of material costs and in terms of their production time.
At the same time, the printed models were reliable and had all the necessary functionality.
“We were extremely short on time,” continues Mirco Rigo. “We set ourselves the goal of completing the project in 1.5 years, although it usually takes two to three years. With clean 3D-printable plastics at our disposal, we were able to make various helmet parts from several materials, compare them and choose the best solution.”
The result of this work was a high-tech helmet, the design of which combined futuristic and military elements. Innovative solutions include a smart ventilation control system (Tornado ventilation system, an optional accessory activated with a special application) and the absence of a classic external visor, which raises rider safety to a new level. The visor of the Aero helmet is integrated into the main body of the helmet and is fixed, this linear design significantly reduces the risk of the helmet getting stuck in the event of a fall from the motorcycle.
As Momodesign CEO Paolo Cattaneo points out, the Aero helmet is designed specifically for motorcyclists and fully meets their needs. “People with their desires, needs and urban lifestyle have always been at the center of our attention, and the ongoing evolution of the metropolis and the emergence of new trends remain a constant source of inspiration for us. All this is the starting point for creating products whose design, style and functionality best meet the needs and expectations of our customers”, - Paolo Cattaneo.
The Aero Helmet is a striking example of the benefits that great design can bring to a product, as well as how useful 3D printing technology can be to bring the most daring and complex projects to life. The new Momodesign product perfectly demonstrates the desire for innovation, including at the level of tools used in production.
“We believe that Aero, with its unique features, can become the flagship of our portfolio and open up a new future for the company.
