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3D concrete printing technology
3D Concrete Printing
Expertise in 3D Concrete Printing
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How Does 3D Concrete Printing Work?
Image: Pikus
- A print head/nozzle is mounted onto a robot arm or gantry.
- The print head/nozzle is connected to a pump with a hose pipe.
- The components of the material are mixed.
- The mix is pumped into the print head/nozzle.
- Lines are extruded on top of each other.
- Additions or admixtures can be added to alter the properties of the mix.
What Type of Objects Can Be 3D Printed?
The possibilities are endless when it comes to 3D concrete printing. It allows you to create custom objects not feasible with traditional concrete casting methods. They can be smaller components like architectural furniture, or large-scale, fully-printed buildings and civil infrastructure. Sika has experience with all types.
Are You Getting Started in 3D Concrete Printing?
Image: Affentranger 3DCP
Two-Component 3D Concrete Printing is for You
2K or 2-component is used to refer to the number of modules in a material to make a product. Sika’s award-winning 2K system is a gantry equipment and accelerated printing materials together in a unique turn-key solution fully
developed by Sika. This is an automated system utilizing several existing Sika technologies to produce very fast, precise, and high-quality printing.
The gantry system was developed by Sika and is fabricated under license with one of our partners. It consists of:
- Patented mixing station
- Pump
- Gantry
- Patented printing head
- Computer and software
Also available from Sika are the only compatible Sikacrete®-7100 3D printing materials specially developed with the Sika 3DCP gantry equipment.
Your Benefits
| Industry-Ready |
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| Technical Support |
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| High Quality |
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| Increased Productivity |
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| Add-Ons |
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Image: Affentranger 3DCP
Sika Solution and Advantages
Sikacrete®-7100 3D consists of a cementitious powder with fibers and liquid polymer which is combined with water in the mixing station.
Additional colors can be added to enhance the appearance. An activator is added in the print head which provides setting on demand.
- High compressive strength
- Fast printing speeds
- Adjustable setting time
- Long open time
- Printing at angles
Contact us
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Are You Already into 3D Concrete Printing?
Image: Constructions 3D
One-Component 3D Solutions Available
Sika provides cementitious materials for printing objects with your equipment. There are numerous types of mixers, pumps, and robotics on the market. To achieve a successful print, the equipment and material must work together. All these factors play a significant role in achieving optimal results of the finished concrete. Sika works with our partners to evaluate the print quality and find ways to improve it.
Types of information we can discuss:
- What type of equipment do you use?
- What type of objects do you print?
- What line widths, heights, printing speed and ambient temperatures are you working with?
- What are your open time, setting time, strength and performance requirements?
- Do you have any special requirements e.
g., testing, colors, maximum grain size, packaging?
Your Benefits
| Technical Support |
|
| High Quality |
|
| Increased Productivity |
|
| Add-Ons |
|
Sika Solution and Advantages
Sikacrete®-751 3D and Sikacrete®-752 3D are one-component products which need to be mixed with water.
- Accelerated products
- Highly thixotropic
- Ready-to-use by adding water
- Low shrinkage
- Small grain sizes for less equipment wear
Do You Need Additional Products?
A Full Range of Compatible Solutions
Sika has a range of compatible products to enhance and improve your entire 3D concrete printing project including concrete admixtures, filling, grouting, leveling, protection, sealing, bonding, strengthening and fixing.
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What's Been Printed with Sika
Collection of Sika 3D concrete printed elements columns towers shapes forms
Collection of Sika 3D concrete printed elements columns towers shapes forms
Collection of Sika 3D concrete printed elements columns towers shapes forms
Collection of Sika 3D concrete printed elements columns towers shapes forms
Sika Besix 3D concrete printed office building facade panels
Sika Besix 3D concrete printed office building facade panels
Sika Besix 3D concrete printed office building facade panels
Sika Besix 3D concrete printed office building facade panels
Close up texture of Sika 3D concrete printed element
Close up texture of Sika 3D concrete printed element
Close up texture of Sika 3D concrete printed element
Close up texture of Sika 3D concrete printed element
3D Concrete Printing
3D Concrete Printing
Close up texture of Sika 3D concrete printed element
Close up texture of Sika 3D concrete printed element
Close up texture of Sika 3D concrete printed element
Close up texture of Sika 3D concrete printed element
Close up texture of Sika 3D concrete printed element
2K 3D concrete printing with Affentranger 3DCP
Close up texture of Sika 3D concrete printed element
2K 3D concrete printing with Affentranger 3DCP
Close up texture of Sika 3D concrete printed element
2K 3D concrete printing with Affentranger 3DCP
Close up texture of Sika 3D concrete printed element
2K 3D concrete printing with Affentranger 3DCP
Frequently Asked Questions
How can I test Sika products with our own 3D printing equipment?
Please fill out the contact form, and we will reply to your request.
Is there an email newsletter I can sign up for to receive updates on Sika's 3D concrete printing?
Currently, we do not have a newsletter, although we are active on social media.
Does Sika sell 3D concrete printers?
Sika does not sell 3DCP equipment. We have developed a gantry printer and license the construction to an equipment manufacturer. For more information, please contact us.
How can I do feasability studies to compare 3D concrete printing to traditional construction methods for my project?
Costs associated with 3D concrete printing are best discussed with equipment suppliers. The cost of traditional construction methods very much depends on the costs of materials and labor in your geographical area. A local contractor can possibly assist you to make the comparison.
Is it possible to use local materials and concrete with 3D concrete printing?
Sika has worldwide production factories.
Where possible, we would like to produce locally to reduce transportation costs and time. If you would like to use local concrete to 3D print, Sika can also assist with pre-testing the concrete using Sika admixtures.
Does Sika sell concrete or cement admixtures suitable for high resolution 3D concrete printing?
Yes, Sika has a range of concrete admixtures and mortar additives that can help to improve the printing consistency according to the project requirements.
Does Sika support with concrete mix design for custom 3D concrete printing needs?
Yes, Sika can help support with concrete mix design. This is our daily business to support ready-mix and precast concrete manufacturers.
Would Sika partner with researchers and universities in 3D printing technology?
Sika partners with many institutions carrying out research. Please contact us to see how we can partner together.
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MudBots 3D Concrete Printers - Print a House
Our printers come in a variety of sizes, from smaller 15'x15' up to 100'x50'
Shop Printers
Want to see how much you will save when 3D Printing a home versus traditional building? Check out our cost calculator.
Cost Calculator
Marketable Designs
We’ve been told that if the printer wasn’t any faster and wasn’t any cheaper to build with, it would still be the most significant tool ever, because it allows architects everywhere to begin offering designs that were cost prohibitive in the past.
Consumers are tired of the costs associated with conceptual designs. Traditional construction is limiting without astronomical costs. Architects have the ideas, but most consumers aren’t willing to pay for them. With a printer the cost between boring and amazing is the same.
Industries
Want to build one? Call us.
3D Print Walls
Want to build one? Call us.
3D Print Fireplace
Want to build one? Call us.
3D Print Monument Letters
Want to build one? Call us.
3D Print Benches
Want to build one? Call us.
3D Print Fences and Walls
Want to build one? Call us.
3D Print Signs
Want to build one? Call us.
3D Print Monuments
Want to build one? Call us.
3D Print Fountains
Want to build one? Call us.
3D Print Retainer Blocks
Want to build one? Call us.
3d Print Monument and Waterfalls
Want to build one? Call us.
3D Print Planters
Want to build one? Call us.
3D Print Sheds
Want to build one? Call us.
3D Print Monument Boulders
Want to build one? Call us.
3D Print Drainage
Want to build one? Call us.
No More Forming
Want to build one? Call us.
3D Print Stairs
How 3DCP Works
1
Concrete Printing (3DCP) is possible with the construction of a large 3D printer capable of printing large scale structures, from spas and barbeques to homes and larger commercial buildings, without the need of traditional framing, forming or blocks. MudBots offers printers from 15' x 15' up to 100' x 100'.
2
There are hundreds of different mix formulas that closely resemble a mortar type mix. Each mix requires months of testing for different characteristics, such as fluidity, bonding, water impenetrability, Seismic resistance, as well as curing and strength. Mixes are designed for 1200 PSI up to 10,000 PSI, depending on the structure and engineered objectives.
3
First step is to decide what you want to print.
4
The next step is to conceptualize a 2D design using a CAD program, and then converting the design to a 3D model using any 3D software that can export an STL file.
5
Once the 3D model is ready, the STL file is imported into a slicing software, where the height of each printed pass is specified.
After slicing the model into individual print passes, the system exports the code which is interpreted into actual nozzle movement.
6
Electrical boxes and plumbing are added during the print leaving perfect finish without gaps.
7
The mix is batched on site after which, the liquid ingredients are added to the dry mixes and mixed for delivery to a computer-controlled pump, which works in unison with the printer to control nozzle speed, and the volume rate of material at the nozzle.
8
After printing the walls, windows and doors are cut out while the print is still green, leaving perfect openings for window/door casings.
9
The key to printing without stopping every 12" as seen by the rest of the world, is utilizing a batch plant that meters all the dry and liquid ingredients as the temperature, wind and humidity change.
the mix formula being used at 5am is not the mix being used an hour later. MudBots provides a variety of mix formulas with differing strengths and cure times without being forced to buy proprietary mixes and paying 5 times as much when everything needed is already available at local batch plants.
Process
Step 1
Three men assembly in 3 hours without any lifting devices or need for heavy footings
Step 2
Print layout for footings with spray nozzle attachment
Step 3
Move printer for escavators in just 10 minutes
Step 4
Print forms for footings and flatwork
Step 5
Print walls up to 10' without stopping
Step 6
Add electrical boxes, rebar, and trowel walls while printing
Understanding What We Do & Don't Do
Here's how you can save.
Layout for Footings Dig
The first cost savings will be the elimination of 3 men, string lines, and marking paint.
Simply add the airless attachment to the nozzle of the printer, and your entire layout for footing is done in minutes. Push the printer out of the way and start digging.
(The printer is able to print forms for footings)
Footing Forming
The layout and forming for footings and stem walls are very time-consuming. It takes a lot of lumber, diesel, stakes, and labor that is no longer necessary. Simply level the area, compact them, level the four corners of your printer, and PRINT.
(Forms do not need to be stripped when printed)
Footing Stripping
Perfect level and square forms are printed right from the computer. Grading is also easier, as the only real important level is the 4 corners of the printer. Printer can be set up for uneven grades.
(The printer can print the forms for slab)
Slab Forming
The slab layout and forming is critical to all other subs on the job.
If a mistake is made at this point of the project, nothing else is square, and all other subs suffer. With the Concrete Printers, the house is square every time.
Slab Finishing
Not there yet, but our concrete printer will be finishing slabs within the next 6 to 12 months, and can be ordered as an option. If you’re waiting for all the options to be available before buying, you’ll never buy a printer, because we will never stop innovating. All upgrades will be available and are designed to be added to all of our printers.
(We can print basements)
Basements
Our printers easily print basement walls without the need of forming, backfilling, stripping forms, forming interior walls, drywall, insulation or taping. All of this is done by the printer.
(There is no need for the labor or time to do layout on slab)
Framing Layout
The printer knows where your wall is going to be.
No chalk lines needed. Once the slab is poured, all you have to do is hit print.
(No need for framing)
Framing
No warped studs, better fire rating, no mildew. No matter how you look at it, printing a home is far better than framing a home. Concrete printing is faster, more accurate, just better all around.
(No need to drill studs for electrical)
Rough Electrical
This is not necessary as walls can be printed that are hollow. Depending on the mix that is used, there is also no need for rebar or solid pour exterior and bearing walls. We know the idea of exterior walls and bearing walls without rebar seems ridiculous, but it's time to learn something new. Look up 20,000 PSI concrete and geopolymer. It's real.
(No need to drill studs for plumbing)
Rough Plumbing
This isn’t necessary as walls can be printed hollow.
Same as above. Your electrical and plumbing will be less expensive.
(Printed walls are finished without additive material during the print)
Drywall
You will still need to hang the lid, but not the walls. This goes for the basement. Just trowel the printed wall and when done, it's as smooth as a 3-coat drywall. Most countries do not wood frame at all. They build with bricks and then send a crew of mason finishers, and when it’s done, it’s smooth as anything.
(No need for taping as the walls are troweled smooth during printing)
Taping
Some print finishes may not need to be finished if acceptable to the customer. Taping takes days for each coat to dry. This is not the case with mason finishing. Within 3 hours of the walls being printed, the walls are already finished.
Finishes
If builders want to finish the smooth walls with a knock down broquet, orange peel or other finish, just come back the next day and spray with a hopper, top coat and trowel.
(Exterior walls are finished during the print)
Stucco / Siding
No paper, mesh or additive material is needed. This isn't a process that is done days after framing and sheeting. The finish is done real time as the wall is printing.
(Printers can be purchased with an insulation attatchment)
Insulation
You can have any R Factor you want depending on the density and material. A solid concrete wall has an R9 Value. If you print a hollow wall and back fill with fiberglass, polystyrene or cellulose, you can achieve any R value you desire.
(Mudbots is working on a composite truss system that can be printed on site)
Trusses
Additionally, house plans can be modified to allow for dome roofing, which can also eliminate trussing and sheeting costs. The truss system utilizes the same printer, but with the use of a different mixer/pumping system.
As new advances become available, they will be bolt-on solutions with your existing printer.
Underground
More and more customers are starting to experiment with additional uses. Underground is definitely something worth considering. The cost is high for underground but can be significantly reduced by printing on site.
Landscape and Hardscape
The 3D Concrete Printer is a landscaper’s dream. Never before could you have offered products at a fraction the cost of your competition while still earning profits. It is basically unheard of. Developers will rethink their offerings when they realize how affordable the little extras are. The extras will set them apart from all the others.
Pool and Spa
By now, you may be realizing how significantly concrete printing is about to change so many industries. Pool and spa is just another market that will benefit. The cost for traditional pool construction is about to change.
Homes can be sold with included water features at a fractional cost.
Signage
Very seldom do we see breathtaking signage. Everyone is looking for ways to stand out, but it keeps getting back to budgets. Imagine the development entries that are possible now. These printers like to print and with everything they can do, it would be foolish to have any down time.
Registration is required to access our Cost Calculators. We provide online tools for calculating the cost for mix formulas and “side by side” project costs comparisons using 3D technology.
Apples Comparison Test New
Complete the worksheet to have a better idea of where you will save in terms of Materials and Labor.
Bag Cost
Use this worksheet to determine the Cubic Inch Cost of the ingredients that will be used in the specialty mix for printing.
Mix Formula
This is a necessary first step to determine the material cost of any mix formula.
3D Printing Costs
Use this calculator to estimate costs to build using concrete printing over traditional construction methods.
Will It Pass Code?
First time callers don’t have any problem recognizing that concrete printing would be far faster and cheaper. They also don’t question the feasibility of learning the tech. The single most asked question relates to passing code. No fear of the tech, just fear of their building department.
Truth is concrete printers are already building homes and commercial buildings all around the world, so when considering the application in your backyard, here are a few things to consider.
ICF Construction
The best way to wrap your head around concrete printing is to start with the basics, and there is no better way than to liken 3D Concrete Printing, or 3DCP, to Insulated Concrete Block construction.
ICF code is accepted everywhere yet a foam block has virtually no structural strength at all. So when you are considering how you would pass code, keep ICF in mind. For the most part, a concrete printer is doing nothing more than printing a hollow wall shell that can be filled with rebar and concrete. The only difference is foam has no strength at all, compared to what we print in most cases, which is twice the strength of cinderblock.
CMU Construction
Now with that in mind, let's look at the similarities with CMU (Cinderblock). No one questions the ability to build with cinderblock. While we don’t encourage it, take into consideration the fact that you can print walls that are the exact dimension and design as cinderblock yet twice as much the strength, and without grouted joints that are susceptible to seismic cracking.
The advantage of concrete printing is the ability to print hollow walls which reduced costs for electrical, plumbing and insulation.
Additionally, hollow walls can be insulated to almost an R factor with ease with the absence obstructive studs.
The challenge isn’t whether or not it's possible, as it's already being done everywhere. The challenge is whether or not you can find a structural engineer that makes it possible. It's all about math. The code already exists, all you have to do is exceed the code, and to do that, you need to start with the mix.
Testing and Math
We have developed and tested a myriad of different mixes with different characteristics, such as PSI, tensile strength, water impenetrability, fire resistance, as well as cold weather mixes, hot weather mixes, accelerated mixes, and retarded mixes. We provide the formulas and the lab results that your engineer will need to determine what the wall designs will be. Once they have the testing results, they can design a wall that exceeds any code anywhere.
Some choose to stay close to traditional methods by printing walls that resemble ICF and CMU, but others, who have more confidence, take it all the way by utilizing stronger mixes, so that they can capitalize on ALL the cost-saving benefits.
Plans and Details
As for the other considerations, we have plenty of videos that address common questions about headers, attaching hurricane straps, installing electrical boxes, securing plumbing, mounting top plates for trussing and methods for tying the wall to the foundation. Although, most engineers want to see the methods being used by others first before reinventing the wheel, as they learn more and more until there isn’t a question that they can’t offer up to 4 or 5 solutions when asked. Most of this is common sense, nevertheless, we have the plan details and math to share.
As we’re saying this, bear in mind that every state, and sometimes even cities, have different building codes. What we will share is determined by specific code and conditions that are not specific to your state. Far too many factors come into play, such as mix characteristics, code, water table, frost level, annual snow loads, wind, seismic, soil compaction for starters.
We do not provide structural engineering, but we can point you in the right direction.
Deal Breakers?
Everyone who is considering the use of concrete printing has a lot of work to do before they can commit to a purchase. There is no shortcut. The investment of time is inevitable. As you start down the path to making a decision, it’s easy to get confused as to what’s most important, and where you should spend your time, but as you consider the options presented to you, there will be some paths that obviously are a waste of time. Everyone needs to know what their deal breakers are. They will be different for each person, but from speaking with others, we have a pretty good idea of what most consider their deal breakers.
Design
From the onset, our engineers understood the importance of creating a design that had all the same features but was also easily understood. A printer that is lightweight and easily assembled in the field.
MudBots printers weigh 75% less than any printers in the industry, with an assembly time that is 80% faster. This is a printer that does it all, does it faster, and is half the price of anyone.
Basements and Second Story
In some parts of the world, the ability to print basements and a second story isn’t a big deal, but in North America, it’s essential. Look around and you will find that most printers in this marketplace don’t have the ability to do either without tremendous unnecessary excavation or back filling. If you’re going to invest in a printer, most agree that the ability to quickly set up for footings, basements and second story is a must.
Assembly
Look at any other printer and you will recognize right off that assembly is going to be an expensive challenge. Imagine the worst IKEA assembly ever. That’s about what you get. Think about parts that are heavy to manage without forklifts and cranes, imagine hundreds of nuts and bolts.
In some cases, needles cosmetic plastics that serve no function, waste hours of assembly, and will undoubtedly be broken and expensive to replace. Most printer designs make sense to the engineers that built them, but not so much to the contractors that will need to assemble it in the field. A 20' x 20' MudBots printer can be assembled with 2 workers in two hours without any mechanical lifting. MudBots can also be moved from one lot to another without disassembly by simply adding wheels. Additionally, the printer can print entire structures without being moved multiple times.
Proprietary Mixes
If you think your printer cartridges are expensive, wait until you have to buy and ship proprietary concrete mixes from halfway around the world or even the USA. MudBots is the only ones that provide the mix formulas for your printer and allow you to use any mix without voiding your warranty. This should be a deal breaker for everyone as they begin to realize what they will be paying for are mixes that are (mostly) available at their local hardware store, not to mention the cost of and any delay in shipping.
Customer Service
Does it feel like the others are sleeping on the job? There is far more to consider when thinking who to buy from than a few online videos and website. This is a significant purchase for most, but as you're out knocking on doors, the one thing you should consider the most is customer service. Start calling around and you’ll discover that there’s no one to talk to. Phone numbers are hidden, and emails go unanswered for weeks. You have to ask yourself, if no one will talk to you now when you have the money on hand, what’s it going to be like when you need support.
Price
If you’ve been lucky enough to get this far with anyone, the first thing you will find is that MudBots isn’t just a little better in price. MudBots is 1/2 to 1/3 the price of other printers, with more features and options than anyone. Price is always a factor, as well as ROI. Do the numbers and you’ll find that within 60 days, you’ll have already paid for your printer in savings, and likely will be looking for your second purchase because of the advantages.
Franchise
Most of our customers contact us because they are excited about the income possibilities that our printers will offer them, but for this very reason, the greater opportunity is in securing the exclusive distribution rights for their state. By merely owning and using our printers, our customers will undoubtedly generate tremendous excitement as they begin printing unbelievable designs at a third the cost and a third the time. It would be impossible to keep such a tool a secret. As news of this innovation begins making its way to the public, demand will become unimaginable. Since our customers are creating the exposure and excitement, it’s only right that they share in the success and residual income opportunity.
Jurisdiction
Most contracts start off with optimism and the best intentions, but if you’ve been doing this a while, you have learned that in the event of any legal actions, jurisdiction is an issue. If you’ve ever had to litigate outside your state, you recognize the challenges, but litigating outside the country is altogether different.
We take a lot for granted in America, but that is not the case intentionally. Imagine trying to hire legal counsel abroad and trying to interpret international laws. This does not certainly offer home court advantage, and asking anyone who has tried, you’ll see that this is problematic at best. But even if you prevail, collecting on a judgement with corporate assets abroad is nearly impossible.
Master Dealer
We thought so!
Want more time with your family?
Want to earn over 100K a month?
Want to have your own company?
MudBots is looking for the best. If you have a background in construction, love new technology, and especially love business in general, you're in the right place. MudBots has developed the first line of 3D Concrete Printers available to the world.
Media everywhere is saying that the new technology will change the construction industry forever. Seldom do opportunities come along with the huge market interest and untapped market. This is what business opportunist dream of.
Quality of Life
Success is measured in many ways, but true success is measured by the peace a person feels when they know they are doing something they love, their efforts are rewarded with increased gain, and they have the time to enjoy both with the ones they love. There are countless ways to make a living, but if you don’t enjoy what you’re doing or you don’t have the time to enjoy anything else, it’s hard to be satisfied. MudBots Master Dealers enjoy all three. They earn a remarkable living, they have the freedom to work when they want and because of their success, they get to focus on the more important things in life – their Family.
Job Description
The only way to manage a company that is growing as fast as MudBots is to have qualified individuals in every region of the country who can demonstrate products and serve their dealers.
The Master Dealer program gives the company and its dealers the representation needed while offering a significant opportunity to those who embrace the call.
Exclusive Region
As an RMD, you will be given an exclusive license to represent and profit off of ALL the MudBots sales in your state/region. It is generally a full state, but in larger markets, a state may be divided to provide for better reachability and service.
Residual Income
There are many ways to profit as an RMD but the “residual commission” is by far the most enticing. Sell it once and continue earning for years to come. As an RMD you will earn up to 10% on every printer sold. With printers ranging from 284k to 1.3 million, it’s not hard to see how lucrative the venture can be. If RMDs sign up one new dealer every month who sells one printer a month within 12 months, depending on the profit sharing each RMD sets up with their dealers, earning after 12 months of work with 12 compliant dealers should be well over 100k a month.
Why so much? Quite simply, we want to attract the best in the industry. An organization is only as good as its people. We want professionals, self-motivated individuals who are passionate about building their own business along ours.
Economy
One of the best thing about concrete printers is the recession-proof nature of products. If the economy slows, the need for faster and more affordable construction methods increases. Those trying to compete with traditional construction methods will quickly discover they can’t even come close, resulting in even more demand for MudBots products. Prospects can get on board now or wait until they are losing contracts without one.
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Minimum Requirements
Training
Attend a 4-week training in Utah
Printers
Purchase two (2) demo printers equaling 500k or more
Truck
Must have a late model truck
Trailer
Must have an enclosed branded trailer
Demo Product
Demo product to 2 dealers each week
1 Dealer / Month
Sign one dealer each month
Work or Fun
The best thing about a career with MudBots is that it’s just plain fun.
As more and more ways are discovered for utilizing 3D Concrete Printers, every day is an exciting adventure. It’s fun to make money doing what you love and this is definitely an exciting product that sells itself. Industry professional everywhere are in awe when they see products being printed without the need of straight lines and forms. This is a product that people will watch for hours in amazement. The longer they watch, the more they realize how valuable 3D Printing will be to their business.
Getting Started
To get started, call and request an NDA and RMD application. Once accepted, you may attend the next RMD training where you will spend three full days of training and Q&A. You will learn about the industry, the opportunity, printer operation, specific mixes, lab testing, structure engineering, potential markets & marketing strategies. By the time you return home, you will be confident in your ability to promote and service the dealers in your area.
Welcome to MudBots.
Connect The Dots
As companies begin down this road the process and solutions for building with 3DCP’s can seem daunting at first but it doesn’t take much looking around to realize that answers and solutions are not far away. Here are some videos that will help with connecting those dots.
Fiber Cement Siding to Block
Hardy Plank over Block
Hardy Plank Siding on Block
Architectural Foam Accents
Applying Architectural Foam Accents
Spraying Finish on Artictectural Foam & Finishes (1/2)
Spraying Finish on Artictectural Foam & Finishes (2/2)
Cement Screws and Fasteners
Cement Board Screws
Faux Concrete Wall Panels
Wall Cladding Systems
Concrete Counter Tops 1
Concrete Counter Tops 2
How To Layout like a PRO - NOT NEEDED ANYMORE
Engineering Footings
Soil and Footings
Tiny Home Village - Making a Difference
Affordable Housing in Detroit
Spec Mix Delivery
Site Tools and Methods
Concrete 3D printing technology and its capabilities today
It may seem to many that this technology is very futuristic, very complex and hardly achievable.
Actually, it is not. If we take a closer look at 3D printing technology, we will understand that quite simple and well-known things are used here: a concrete mixer, a concrete pump and, accordingly, a tower or overhead crane, combined by software into one complex. nine0003
Houseboat
Two months ago, in our VK group, we already talked about the plans of a Czech architect to print the first floating house on a 3D printer, and now .
.. the project has been successfully implemented!
The area of the building, called Prvok (translated from the Czech language - the simplest), 43 sq.m. Inside, it is a studio apartment with a separate bedroom and bathroom.
The creators of the project paid special attention to sustainable construction technologies. The house has a system of heat recovery and reuse of wastewater, a green roof “works” to create a comfortable microclimate. As a result, the cost of maintaining a printed dwelling will be half that of conventional houses, the creators assure. nine0003
Thanks to polypropylene fibers, plasticizers and setting accelerators, structures made of unique concrete withstand a load of 25 MPa already a day after erection.
And after another 28 days, the strength of the structure grows so much that it can withstand a load of 65 MPa.
Instead of the planned two days, the houseboat was printed in just 22 hours. Now the building is being prepared for finishing, and it is planned to launch it this summer.
The world's largest 3D printed building
The United Arab Emirates is famous for a large number of the most-most buildings in the world and was again noted in the Guinness Book of Records - this time for the largest building on the planet created using 3D printing technology.
The record building has a height of 9.5 meters and a total area of 640 square meters. Reportedly, its construction took half as many workers as usual. In addition, the amount of waste has been reduced by 60% compared to traditional construction. The total cost of construction has also been reduced by the same amount. According to experts, the printed building complies with all building standards.
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Dawood al-Hajri said they intend to make Dubai the world capital for the use of 3D printing for building construction.
Two storey house
Belgian company Kamp C decided to showcase the real possibilities of 3D printing technology and built a prototype of a two-story house using the largest 3D printer in Europe.
The house has an area of about 90 sq. m and is the first 3D-printed house with two floors. The building was built using a 10 x 10 m COBOD BOD2 printer. The construction process consists of extruding a special cement-like mixture from a nozzle and creating a basic structure from the layering of material. Then people join the work and finish some details, for example, the roof and windows.
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The house was completed on site within three weeks, but Kamp C believes the process could be reduced to two days in the future. Also thanks to the use of technology, builders saved approximately 60% on material, time and budget.
The whole construction process and the result can be seen on the video!
What's next?
Not so long ago, NASA announced a competition for the best technology for building objects not just anywhere, but on Mars. The idea is this. Even before colonization begins, automated systems must be sent to Mars to print some kind of habitable structure there. All this should take place without human intervention, using materials that are on the "red planet" itself. The modules themselves are designed to provide sufficient protection against radiation, meteorites, etc.
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The final of this competition was won by one of the Russian companies. Our technology has been recognized as the best for use on Mars.
It is also true that the building community still has a lot of work to do to bring 3D construction printing technology to industrial scale use here on Earth.
If we look at the organization scheme of the design process, we can clearly see the benefit of using construction 3D printing, since, firstly, it automates all processes, and secondly, it allows us to abandon half of the operations that are currently used in monolithic construction. nine0003
For example, a construction printer does not need a formwork to work. Meanwhile, it is estimated that almost 80% of all industrial waste is generated precisely because of the need to use formwork. It also makes up a significant part - up to 50% - of the cost of structures.
Over the past 10 years, a huge number of prototypes of 3D construction printers have been created.
The construction printer now prints not only traditional building envelopes, but also various decorative elements, concrete sculptures, and outdoor interior items. Also bus stops. And even restrooms. nine0003
In recent years, the Chinese 3D approach to large-block assembly modules for public and residential buildings has gained prominence. And American specialists came up with the technology of 3D printing of entire low-rise microdistricts.
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Concrete 3D printing: still ahead
Back to Concrete Issues main page Additive manufacturing, more commonly known as 3D printing, has been around since 1980s.
3D printers have long been available for home use, so it's not surprising that industrial companies have begun to explore the possibility of using them in construction.
The use of 3D technology is widely and frequently discussed in the construction industry. Almost every week there is news of plans to 3D print structures ranging from bridges to houses that developers say can be built in one day. However, the initial enthusiasm in the media is quickly fading as there is less and less news of successful projects in this area. To shed some light on this topic, we asked a few experts for their opinions on the current state of 3D printing in construction. nine0003
One of the approaches to automation
There is a lot of hype in the construction industry around 3D printing technology, which, however, is still at an early stage of development. Concrete is a difficult material for 3D. A construction 3D printer works by applying concrete, layer by layer, through a nozzle, and in order to flow out of it, the concrete must be liquid.
After printing, on the contrary, the material must quickly lose most of its fluidity in order to retain the printed form. However, at the same time, it should not harden too quickly to give the layers time to stick to each other. If layers are simply applied on top of others, without any connection between them, this will result in a weak structure, with no tensile strength. All this means that we cannot use ordinary concrete in 3D printing, and each structure needs a special type - always with different impurities. nine0003
We must also take into account the complexity of the frame of the building that is being built. 3D printing is best for simple designs. Wall structures in Northern Europe, for example, are quite complex, and using 3D printing in them is quite problematic. The structure of the sandwich panel itself is a challenge for 3D printing: it has three layers - internal concrete, insulation, and external concrete. In addition, there are usually various wiring components inside the wall structure.
Printing a three-layer structure and assembling electrical components during the printing process is not an easy task. The entire wall structure needs to be redesigned for 3D printing. nine0003
The current speed of 3D printers is incomparable with modern precast concrete factories. In addition, the quality of products from factories is much better than that obtained using additive technologies. 3D printing makes it possible to produce complex shapes, but in the case of typical concrete structures such as wall panels, its efficiency is far from that achieved by modern precast concrete technology.
Despite the limitations, we must be open to the possibilities that 3D printing brings. It can be considered as one of the approaches to increase the level of construction automation. If you look objectively, the future of 3D printing in construction is not clear. It may be one of the tools to help develop automation in construction, but certainly not the only one. nine0003
We must keep in mind that one of the main advantages of concrete is that it can be cast into shapes, create images and structures of varying complexity.
Various types of concrete surface treatment are also currently available. Concrete construction is based, as a rule, precisely on its flexibility. With the help of 3D printing, we will completely change this. 3D printing certainly gives us new opportunities, but at the same time we lose some of the benefits of using concrete.
Jouni Punkki
Professor of Practice (Concrete Technology)
Aalto University, Helsinki, Finland
Jouni Punkki
Professor of Practice (Concrete Technology)
Helsinki Aalto University3
Financial viability is a big issue in the use of 3D printing in construction
We should consider 3D printing in construction as a very interesting technology that has some potential in the future. From a safety point of view, there are rules governing construction of any kind, and of course there are requirements for adding reinforced bars as supports in 3D framing. Since this technology is new and regulatory practices are constantly changing, these rules can be difficult to comply with.
But I don't think there is any reason to be concerned about the safety of 3D printed structures. nine0003
Concrete 3D printing faces the same challenges as other industries embracing this technology. Using molds to make components by casting will be much faster because with 3D printing you need extra time to make sure the previous layer can support the structure before adding the next one.
One advantage that 3D printed structures can provide over conventional building methods is that they are much easier to incorporate smart technologies such as sensors, making them easier to integrate into the smart city concept. From this point of view, it is much more difficult to modernize existing houses built using traditional building technologies. nine0003
Developing new technologies takes time. It's about testing, learning, and trying to figure out all the different variables. 3D printing of concrete structures is likely to become more commonplace. However, what role it will take in the construction industry, we cannot yet predict.
The big question, of course, is can we make it financially viable? Is this technology something that customers will pay for? Will the cost of acquiring special 3D technologies be competitive, or at least comparable to what is on the market? There are other ways to achieve similar results, and these options are cheaper and more readily available to the construction industry. nine0003
Jouni Partanen
Head of Department (Advanced Manufacturing)
Faculty of Mechanical Engineering
Aalto University, Helsinki, Finland
CONCRETE EXPERIMENT 01 Design: Ashish Mohite, Michal Trpak Concrete Printing done by: Hyperion robotics Photographer: Umění ve městě 2019CONCRETE EXPERIMENTS Design: Ashish Mohite, Kunal Chadha Concrete Printing done by: Hyperion robotics Photographer: Ashish MohiteLots of claims, but not much evidence yet
There are several companies in the US and Europe that claim to be 3D printing concrete, but in the last two to three years they have only completed small projects such as private homes.
One Russian company was erecting a three-story building in Dubai, and another company, already in Estonia, is now building a house using 3D printing. We help them make it a reality, but the project is still far from being completed.
Construction is a highly regulated industry, and one of the reasons why 3D printed concrete is no longer commercially available is the time it takes to get permits. In addition, the concrete used for 3D printing is more expensive than traditional concrete materials due to the admixtures needed to ensure the correct composition. nine0003
However, this technology continues to evolve. When a wall is 3D printed, it looks like a sandwich with two sublayers to make room for pipes and ventilation. In Zurich, it was possible to build a three-story house using various technologies. They invented a "smart stove" that had all the heating elements inside, however very expensive 3D printed molds were used for this. It was a pilot project to prove that the concept could be implemented.
Most companies involved in 3D printing in construction, of course, say that this technology is better than precast concrete, but in reality this has not yet been proven. nine0003
Ashish mohit 3 Doctoral Mechanical Engineering Faculty Aalto University, Helsinki, Finland Ashish Mohita The current technology used in construction is pouring concrete. To make it financially viable, you must keep the structure simple and standardized. If you don't, the price will go up as you have to make and customize different molds. In addition, simple products are not only visually unattractive, but also require a large amount of concrete in the manufacture. With 3D printing, we can reduce the amount of concrete used by about 50% by focusing, for example, on where the wall bears the load. We can print lines to make a slab and only use materials where we really need them. The industry is focused on using currently available material. I think if you're going to change something, you'd better look at it from a social perspective and from a sustainability perspective. I saw an opportunity when working with digital concrete: everyone supports changing the composition of concrete because 3D printing is not perceived as a threat to the traditional construction industry. I think 3D printing opens up a lot of possibilities for making smart materials. Why not tie the conductive materials directly into the concrete so that you no longer have to insert wires into concrete structures after they are made? With 3D printing, you can add inches, make material changes, make electrical connections in the right place, make concrete transparent where you want. It's about combining 3D printed concrete with smart technology to ultimately benefit us as a society. One of the barriers is economic viability. A technology such as 3D printing will not be widely adopted unless there is a visible economic benefit at some point. Thus, manufacturers could consider expanding their business model so that construction is valued not only by the price of the house or structure being built, but also by the impact it has on our ecosystem and its sustainability. However, there is a big difference between 3D printing a bridge and a house. We announced a 3D printed house project in Eindhoven two and a half years ago, and the first house has yet to be built. The complexity becomes apparent already when compared with the first printing bridge, which was opened within half a year after the start of the project. nine0003 We found this to be terribly difficult because building a house involves complex systems - HVAC, electricity, internet connection - that you have to consider. It took us a long time to figure out how to do this, and I think it will be many more years before we can print houses or buildings on a larger scale. Theo Sale Dean of the Faculty of Built Environments Professor of Structural / Concrete Design Technical University of Eindhoven, The Netherlands Theo Sale 3D printing is a very interesting manufacturing system that we are following closely. It is already used in many industries such as steel and plastics, as well as in aeronautics, and especially in the production of aircraft parts. However, it is not widely used in the construction industry. nine0003 According to experts, there are still many barriers that need to be removed before 3D printing will leave its mark on construction, but I believe that it is the future of our business - it's just a matter of time. Although concrete is not yet widely used in 3D printing, it offers many advantages: fire resistance, strength and the ability to support heavy structural elements. This is what makes it an ideal material for 3D printing items such as statues or columns, especially since each of us needs something beyond the usual box-like prefabricated structures. nine0003 Decorative elements, of course, can also be molded from concrete, but this requires workers - craftsmen to equip the molds. One of the practical applications of 3D printing in construction is mold making. In complex precast concrete projects, mold tooling is always a challenge as it requires a lot of manpower and precision. If the molds were 3D printed, the process would be easier and less labor intensive. Tested to 3D print entire frames using concrete for projects such as small single-family cottages.
Doctor
Faculty of Engineering
University of Helsinka 3D printing: promising, but it has a long way to go
However, this means that we must also develop new design methods to benefit from the technology. Unfortunately, this takes time. nine0003 
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Bridges are much easier to build using 3D printing, as they have fewer details.
Dean of the Faculty of Built Environments
Professor of Structural / Concrete Design
Technical University of Eindhoven, The Netherlands Ideal for decorative elements, but not yet for structures
Now 3D printing is mainly used to create decorative items. Some cruise ships, for example, use 3D printed plastic and cellulose fibers as part of their interior design. 
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