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Fringe Activity Ideas for A Great Birthday Bash! Are you planning to throw a birthday party for your kid? This could involve a lot of organization and preparation. Along with planning the decoration and catering services, you also need to make sure to arrange a lot of activities for the kids. Click here for more to find out how Fringe Activities can actually engage your guests all-time high!
Kids get bored fast, and it is thus important to arrange some activities to engage the kids thoroughly during the birthday party. Here are some fringe activities ideas that you may want to include in the party. These activities do not just involve the children but also the adults who you may have invited for the birthday celebration!
T-shirt painting as a Fringe Activity IdeasThe fringe activities ideas like painting a t-shirt can be highly entertaining for kids and adults alike. T-shirt painting lets the child bring out his creativity. All that you need to arrange for are white t-shirts, some fabric paints, a paintbrush, and some basic art materials and the kids are all set to go. The kids will learn how to use art materials and design their t-shirt, which they can wear and flaunt. This 1.5-2 hour activity gives hands-on experience to children, and they truly love it. The t-shirt can be given as a souvenir to show appreciation to your guests!
Fringe Activity Ideas for A Great Birthday Bash:
Keychain artChildren love to be creative, so why not include some fringe activities ideas that unleash this side of their minds. Set up an activity where kids can make their keychain right from scratch. The keychain can be designed and handcrafted by the children themselves which promote creativity too! The children are also going to treasure this for years to come. They will be able to draw and color their masterpiece before they transform it into a keychain.
Planning a birthday party from scratch can be a chore and confusing, Birthday Planning 101 will definitely be your best guide to all these planning!
The activity lasts for around 1.5 hours, where children learn the basics of drawing and coloring. They also understand the techniques that they need to create a keychain. After creating the keychain, the kids can take it back home. Having some high profile parents heading to the Birthday Party may pressure you to get good gifts for them, corporate gifts can be a great idea to show your status and sincerity!
Ceramic tile paintingCeramic tile painting can be highly engaging. Children get to create their coaster. They can piece them to create a beautiful mural. The fringe activities ideas can be done solo or teamed up with one or two kids. Children make use of a paintbrush, acrylic paint, and their imagination to make a masterpiece. It takes almost 1.5 hours to make this mural, and children get to learn about the basics of tile painting.
They can then take the mural home with them and flaunt their creation.
Balloon sculpting is another fun activity to engage kids at a birthday party. The kids can enjoy cartoon balloon sculpting. Once the designs are requested, the artists can make use of two or more balloons for sculpting. The kids enjoy watching many shapes getting combined and being formed into a fascinating sculpture. They can also take the sculptures home with them.
Children have varied tastes, so it is best to look at more than one fringe activity ideas at the birthday party so that every child at the party gets to try something of his or her linking. The activities are great to keep them engaged and also bring out their creativity.
References:
Birthday Party: https://www.huffpost.com/entry/9-tips-for-the-perfect-bi_b_3904495
Fringe Activities: https://www.partyinkers.com/fringe-activities/
Corporate Gifts: http://norgesystems.
com/boom-in-corporate-gift-industry/
Birthday Planning 101 Guide: https://www.marthastewart.com/264257/birthday-party-planning-101
heavyswan384
Imagine that you have arranged for a D&D with a great DJ playing fabulous music, and all your guests are just sitting around and looking at each other. This calls for an ice-breaker, and here are some fringe activities for D&D that can create the perfect environment for your guests to get on the dance floor.
Ice breakers at any party can help in making the guests comfortable and helps them to get to know each other. These fringe activities for D&D are recommended, especially if you have guests who may not know each other very well.
The ice breaker activities can be used at any time of the event when you feel that the party is slowing down. There are many ice-breaking ideas for your D&D event, and some of them need preparation. However, all of these are sure to enliven your party.
Try Snowball
Try Snowball at your D&D event, and the best part about this game is that guests of all ages can play it. The game does not need any preplanning and starts with a specific couple. Here one couple, which is usually the host couple, starts to dance. The DJ then stops the music and says Snowball. The dancing couple will now split, and they will each select a new partner and bring them on the dance floor. The original couple now dances with the new partner. The DJ stops playing the music and again calls Snowball. The four on the dance flow split and get four new partners and continue to dance with a new partner. This goes on until all the guests are on the dance floor.
Play Balloon Stomp
Balloon Stomp is an excellent game.
It particularly likes fringe activities for D&D on a birthday or a New Year celebration. Most of the time, balloons are a part of the celebration. Every guest needs to pull out their shoes to pop the balloons.
Each participant will get one balloon with a ribbon length of 36 inches. The balloon has to be tied to one ankle, and when all are ready, they need to move to the dance floor. As the music starts, all start to dance, and while dancing, each guest has to pop someone else’s balloon. However, he should ensure that his balloon is not popped. The last person who has his balloon intact wins the game.
Tagging the Table
The Tagging the Table game works great for guests of all ages and is one of the popular fringe activities for D&D. For this game, you will have to place a tent card on every table with the name of a dance. When the DJ calls out the name on the card, everyone sitting at that table stands up and dances at their seats. The DJ may also call out the name, and the guests seated at the table have to come on the dance floor.
He then calls out another card, and this keeps going on till all get a chance to dance on the floor. The best performing table is then selected.
It is essential to keep in mind that the fringe activities that will ensure your engagement level are high – Click here for more to find out about the Fringe Activities in Singapore for D&D that you arrange is set as per the age and the personality of your guests. The fringe activities as ice breakers work wonders, be it a wedding, a New Year Party, or for any social gathering.
heavyswan384
Here are a few things to look for when you hire a photo booth:
1. What kind of photo booth is it? Open air, kiosk style or just a pipe and drape kind? Will there be enough space to fit more than two people? Sometimes the fun is in being able to take a picture with all your buddies together.
2. Find out about the quality of everything, right from the camera, to the printer, lighting and the photo booth itself. How much time will it take to print a second set of prints if needed? Pictures should not look washed out, grainy or pixelated. Everyone should leave the booth feeling happy about the quality of the photograph. Also if there are attendants, then they should be well-trained and friendly.
3. One of the most important questions is the price. When a price is quoted, you should get a breakdown of what is included and importantly, what’s not! Clarify what is the base price for the number of hours you want. Remember, cheaper is not always better and memories are priceless!
4. Most of these companies have an average of 3-5 hours as a part of their basic package. If you need extra hours, then you will have to pay extra. Keep in mind that sometimes people could enjoy the photo booth so much that they might want to spend more time there, plan for this in advance.
Find a company that won’t be unhappy about time extensions.
5. For special events, a guest book is a great idea. While your guests take a copy of their photo, it would be great for you to have a copy of those photos in a guestbook with comments from your guests. Ensure there are attendants to help with the guestbook.
6. It is a great idea to have video messages. It doesn’t matter what the occasion is, a small video wishing the person/people will be a sure hit, for the guests and hosts.
7. For corporate events, you should be able to put the company logo onto the photo strip. Check if the photo booth company can customize and add your logo to the photos at no extra charge. They should also agree to customize the booth itself, especially the exterior, with your logo.
8. After the event they should be able to give the photos on a flash drive and also upload it in a secure web site with password protection. They should also give you the guestbook immediately. Some companies may even upload on social media if you want them to.
9. Check on the schedule, some companies tend to get busy all weekends. Some of them are booked out for three months in advance. Keep in mind wedding seasons and other events like anniversaries, graduations, etc. and book accordingly.
10. Do your homework. Cheapest is not always the best and you should not regret pinching pennies after the event. Ask friends and family for their personal recommendations, ask photobooth singapore companies for samples and references.
heavyswan384
This festive season is witnessing a boom in the corporate gift industry. Items of utility at affordable prices are high in demand. Additionally, a combination of utility items and aesthetic gifts is doing the rounds to enhance business relationships between clients and employees. The most important factor here is the budget. More people are looking at gifts that would not burn a hole in their pockets yet come across as unique and innovative.
What are the recent market trends saying?
Recent market trends are witnessing an upward curve in the last few years and insiders in the industry have estimated a market value of $2.5 billion for corporate gifts. Pioneers in corporate gifting solutions point out that consumers are looking for exclusive items at affordable prices. Companies want their corporate gifts to be unique and high in quality. Research shows that there has been a 200% rise in demand over the last couple of years. Regarding the types of gifts, it has been seen that there is a demand for a mix of traditional and modern ideas. More premium quality gifts are being demanded by consumers.
What are the types of gifts that are in demand?
• For senior level gifting, a few products like good travel gear, leather accessories and other hand-made writing instruments are highly popular.
People in the senior levels are always on the go and such gifts are very useful for them. These have a price range of Rs. 200- Rs. 15,000, depending upon brands and quality.
• There has been a conscious moving away from traditional items like diaries, electrical appliances that used to be very popular with corporate gifting industry, just a few years ago. More companies are now focusing on picking up individual gifts that look and feel more innovative.
• There has been an upsurge in items like silver trays, candle stands, aromatic candles, chocolate boxes, dry fruit bowls and boxes, deities’ gift sets and sweetmeats.
• A range of high quality utility items are also in demand. They include silver plated idols of deities, crystal gift sets, wood and silver plated tissue boxes, silver plated tea/coffee sets and idols of Gods and Goddesses.
• Deity sets are always a popular corporate gift idea around festivals. Limited editions of silver and gold plated deity sets are manufactured for special occasions.
Marble, sterling silver and porcelain are also popular choices.
• This is the age of customization of gifts. There is a rise in high-end gifting options like wine-bottles, different kinds of chocolates in an assortment of flavours. These might seem very expensive but can be bought at affordable prices from wholesalers.
Wide range of gifting options, popularity of the corporate gifting concept and affordable pricing has led to a boom in the corporate gifting industry. This trend is no longer restricted to company’s partners and associates. It has become a popular way of strengthening the bond between employers and employees. The motivational aspect has further boosted this industry. Marketing heads feel that this trend is here to stay.
Read more:
https://www.blackpoolgazette.co.uk/news/business/fylde-firms-may-see-no-corporate-tax-gifts-in-the-budget-warns-county-tax-expert-1-8867667
http://www.mop.com.sg/past-projects/
http://observer.
com/2017/11/6-best-tech-gifts-to-buy-in-black-friday-and-cyber-monday-sales/
heavyswan384
LASER SINTERING 3D PRINTERS
Professional quality 3D printers, finally at the right price! View More
Compact size, GREAT results!
Easy to use, solid design.
Refill the tank, load the model, and just press “PRINT”!
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SLS 3D printing
High quality laser printing for everyone
Laser sintering technology brings you the highest 3D print quality, and now with Norge’s Ice9 and Ice1, you don’t have to pay hounded thousands dollars or euros or pounds to bring it to your design studio.
Wide material range
From nylon to glass reinforced plastic!
SLS printing technology allows us to build consistent, production ready objects. With Norge printers, no more tiny and fragile prints, but big and bold stuff, made of nylon, rubber, carbon-fibre or glass filled polyamide!
Not just a great SLS
It’s also as an engraver (and cutter)!
Yes, you read it right.
With our printers you can choose the “Engrave/Cut” mode, and start to play, drawing figures on wood, leather, plastic or even the aluminium case of your iPhone!
Easy to use
Quality 3D prints
Ease of use, high-end printing quality, sleek design.
“Selective Laser Sintering” is one of the most sophisticated 3D printing technology. It allows the end user to print durable, fully functional prototypes both with plastic materials and metal, like steel, titanium or alumide.
SLS printers are expensive, very expensive and this is why only big companies can take advantage of this technology.
Until today! With Ice9 and Ice1 we want to make a change, and bring this technology to you!
SLS 3D Printer with 40W tube laser
Works with polyamide or nylon powder
Arduino 2 powered controller
Multifunction display for quick operations
Sleek design, solid rock build, UK assembled
INDUSTRIAL DESIGN
But also creative or fashion or toy design!
If you’re a designer, and want to bring your creations to life, to durable life, we are sure our printers will satisfy your needs.
ARCHITECTURAL PROJECTS
Rendering are great, but the charm of a good old…
…plastic or relief model is often unbeatable. With our printers, your customers will be happy to have their new house or building literally in their own hands.
HISTORICAL RESEARCH
Taking care of our past, using SLS 3D printing.
Reconstructing old bones, replicating pieces of an ancient armor, re-creating lost parts of antique statues… and everything that may cross your mind.
ROBOTICS and AEROSPACE
Ideal for small series manufacturing
Small series production is a typical robotics and aerospace case. SLS prints are size perfect and ready to use, and a cheap alternative to expensive molds.
From our Vimeo channel
Ice1 & Ice9 - First Ever Affordable SLS 3D Printers to Launch on Kickstarter Next Week by Norge Systems - 3DPrint.com
Undoubtedly we have seen more 3D printers which are based on fused deposition modelling technology come to market than the demand can feasibly handle at this time. FDM machines are getting to a point of over saturation, meaning that unless a company can create something new and different, to stand out from the crowd, they will likely have a difficult time competing. On the other hand, I think we are just beginning to see the rise of the sterolithography (SLA) based printers. Just like the FDM machines have seen a drastic drop in price, combined with innovative uses of the technology, the same is now happening within the market for SLA 3D printers. SLA technology enables much more accurate prints, but currently is more expensive than a typical FDM machine, primarily due to the need for a DLP projector which is used to cure a liquid resin.
One technology which has failed to make its way into the small business, consumer and desktop markets is that of selective laser sintering (SLS). When the phrase ‘selective laser sintering’ comes to mind, many picture the $1 million machines which use a laser to melt metal powder, layer-by-layer. Although this is one use for an SLS printer, the technology is also used with other mateials such as carbon fiber, nylon, rubber, and even glass filled polymide. With that said, the typical cost for almost any SLS printer starts at around $200,000, putting them out of reach for even some of the larger companies out there.
One Italian company called Norge Systems is trying to change all this. They are looking to create an SLS printer which is affordable for almost any business, small or large. They wanted to create a machine which was capable of extremely high quality prints and could utilize some of the best materials on the market.
After working tirelessly for close to 18 months, the company developed two new 3D printers which have the potential to change the market in a big way. The Ice1 and Ice9 SLS 3D printers are almost ready for production. The company, however, stated that they are 80% of the way there. This is why, on August 18th, they will turn to Kickstarter to help them raise the necessary funds needed to complete what should be the first two SLS 3D printers, which will be sold for a fraction of what a typical SLS printer goes for in today’s market. Below are some of the specifications of each machine.
Ice1 Desktop SLS Printer:
- Price: $13,000
- Build Envelope: 20x20x25cm
- Printer Size: 900x300x350mm
- Layer Thickness: 0.1 – 0.15mm
- Print Speed: 8 to 25mm/hour
- Scan Speed During Build Process: up to 3 m/s
- Laser: Solid state 10W
Ice9 Desktop SLS Printer:
- Price: $34,000
- Build Envelope: 30x30x45cm
- Printer Size: 1500x1025x410mm
- Layer Thickness: 0.1 – 0.15mm
- Print Speed: 10 to 30mm/hour
- Scan Speed During Build Process: up to 4 m/s
- Laser: 40W tube laser – Able to act as a laser engraver/cutter as well
Below is a list of some of the materials that will be compatible with both the Ice1 and Ice9 3D printers:
- DuraForm® Flex Plastic – A durable, rubber-like material with good tear resistance and burst strength
- DuraForm® EX Plastic – Impact resistant and extremely tough
- Windform XT – Carbon fiber filled material, with a polymide base
- DuraForm® HST – Elevated temperature resistance and high specific stiffness
- Duraform EX – Tough and excellent impact resistance
- DuraForm® PA Plastic – Excellent surface resolution and feature detail, compatible with autoclave sterilization
- DuraForm® FR 100 – Tough, impact resistant and most importantly flame resistant
- CastFormTM PS plastic – Foundry friendly material which works in the same manner as foundry wax
Both the Ice1 and Ice9, if funded via Kickstarter, will begin shipping in the third quarter of 2015. Additionally, Norge Systems claims to also be working on yet another model, called the IceM 3D printer. This machine will be capable of printing with metal powders such as titanium, alumide and steel. The company believes that they could have this printer ready for market by the first quarter of 2016. A price has yet to be announced.
It will be very interesting to see how the market plays out over the next year or two, as SLA printers drop in price and Norge Systems ignites a market for high quality SLS machines. Will FDM printers become a thing of the past, or will they too see innovations which allow them to compete with the quality presented by other technologies? Discuss these new printers in the Ice1 and Ice9 forum thread at 3DPB.com. Check out a brief video below on these new printers:
Stay up-to-date on all the latest news from the 3D printing industry and receive information and offers from third party vendors.
Tagged with: ice1 3d printer • ice1 ice9 ice 3d printers • kickstarter • norge systems • sls 3d printer
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Sintratec Introduces Cheapest $5,000 SLS 3D Printer
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900starter Systems announced that Norge 3-Dick Systems will be introducing two inexpensively soon Selective Laser Sintering (SLS) Ice1 and Ice9 printers start at $13,000. You might not think that this is a small amount, but compared to the six and seven figures that other SLS 3D printers are priced at, Norge Systems seems to be a real reformer. However, this company is not the only one on the market. The young Swiss company Sintratec is also working on an SLS 3D printer, the cost of which will be significantly lower than that announced by Norge Systems. Sintratec was founded by Josha Zeltner, Christian von Burg and Dominik Soleniki. For two years now, they have been working on a 3D printer using selective laser sintering technology. In October, a fundraising campaign for Sintratec's patented technology kicks off on Indiegogo. Below are the main specifications of the future 3D printer (more information will be posted closer to the launch date of the crowdfunding campaign):
- Working volume: 130 mm x 130 mm x 130 mm
- Dimensions: 500 mm x 500 mm x 300 mm
- Layer thickness: depends on the powder to be sintered. Most powders have a granule size of 40-80 microns. This determines the minimum layer thickness. Maximum thickness can reach 150 microns
- Print speed: For ideal results, print speed should not exceed 70 mm/s
Printing powder, predominantly nylon. The laser fuses it layer by layer, while the platform gradually sinks down. With this printing method, no support material is required, since the powder that remains on the platform around the product itself performs the function of support. When people hear "laser sintering", they immediately imagine the process of fusing metals. However, the Sintratec 3D printer does not print with metal powders. As Dominic Solensky explains:
“Printing with metals is incredible. However, it is very dangerous, requires an inert atmosphere and safety precautions, which will immediately affect the final cost of a 3D printer.”
Sintratec hopes the 3D Printer DIY Kits will cost Indiegogo sponsors a reasonable €3,999 ($5,277) or so, though the company will have to sell at least 60 Indiegogo 3D printers or raise €240,000 to do so.
Below is a video showing the Sintratec 3D printer in action:
Article prepared for 3DToday.ru
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Selective Laser Sintering (SLS) 3D Printing Guide
Selective Laser Sintering (SLS) 3D printing is a technology trusted by engineers and manufacturers across industries because it allows you to create durable and functional models.
In this detailed guide, we'll explain selective laser sintering technology, the different systems and materials on the market, the workflow and different applications of SLS printers, and when to choose 3D printing with this technology over others. additive and traditional manufacturing methods.
White paper
Looking for a 3D printer to create durable, functional models? Download our white paper to learn how selective laser sintering (SLS) technology works and why it is popular in 3D printing for functional prototypes and end-use products.
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Selective laser sintering (SLS) is an additive manufacturing technology that uses a powerful laser to sinter fine polymer powder particles into a solid structure based on a 3D model.
SLS 3D printing has been popular with engineers and manufacturers for decades. With its low model cost, high productivity, and common materials, this technology is well suited for a wide range of applications, from rapid prototyping to low-volume production, limited trial runs, or custom-made products.
Recent advances in technology, materials and software have opened up the possibility of SLS printing to a wider range of companies. Previously, such tools were used only in a few high-tech industries.
Introducing the Fuse 1 high performance SLS 3D printer, finally available.
Webinar
Watch our product demo to learn about Fuse 1 and SLS 3D printing from Formlabs.
Watch webinar
Schematic representation of the selective laser sintering process. The SLS method uses a powerful laser to sinter small particles of polymer powder into a solid structure based on a 3D model.
-
Seal: A thin layer of powder is applied to the top of the platform inside the working chamber. The printer preheats the powder to just below the melting point of the feedstock. This allows the laser to more easily raise the temperature of certain areas of the powder bed and monitor the solidification of the model. The laser scans the cross section of the 3D model, heating the powder to the material's melting temperature or just below.
Particles are mechanically joined together to form a single solid object. The unsprayed powder supports the model during printing and eliminates the need for special support structures. The platform is then lowered into the working chamber one layer, typically 50-200 µm thick, and the process is repeated for each layer until the models are complete.
-
Cooling down: after printing and before post-processing, the build chamber should cool down a little in the printer body, and then outside the body to ensure optimal mechanical properties of the models and avoid their deformation.
-
Post-processing: finished models must be removed from the working chamber, separated from each other and cleaned of excess powder. The powder can be recycled and printed models can be blasted or tumbled.
To learn more about the workflow, see the SLS 3D Printing Workflow section below.
SLS models have a slightly grainy surface, but the layer lines are almost invisible. To achieve a smooth surface, SLS models are recommended to be blasted or tumbled. This sample was printed on a Fuse 1 industrial 3D printer with SLS technology for workshops from Formlabs.
The green powder supports the model during printing and eliminates the need for special support structures. This makes SLS ideal for complex geometries, including internal features, undercuts, thin walls, and negative draft features.
Models created using SLS 3D printing have excellent mechanical properties: their strength is comparable to that of injection molded models.
Compare Selective Laser Sintering (SLS) 3D printing with other common plastic modeling technologies: Fused Deposition Modeling (FDM) and Stereolithography (SLA).
Selective Laser Sintering (SLS) is one of the first additive manufacturing technologies developed in the mid-1980s by Dr. Carl Deckard and Dr. Joe Beeman at the University of Texas at Austin. Since then, the method has been adapted to work with a variety of materials, including plastics, metals, glass, ceramics, and various powdered composite materials. Today, all of these technologies are classified as wafer synthesis, additive manufacturing processes that selectively sinter regions of a powder layer under the influence of thermal energy.
The two most common substrate synthesis systems currently available are a plastic based method commonly referred to as Selective Laser Sintering (SLS) and a metal based method known as Direct Metal Laser Sintering (DMLS) or Selective Laser Melting (SLM). ). Until recently, both systems were very expensive and complex, which limited their use to the production of small batches of expensive models or custom-made products, such as aerospace components or medical devices.
Innovation in this area will make plastic-based SLS as affordable as other 3D printing technologies such as stereolithography (SLA) and Fused Deposition Modeling (FDM) and become widely available in affordable, compact systems.
All selective laser sintering 3D printers use the process described in the previous section. Basically, such printers differ in the type of laser, the volume of printing and the complexity of the system. Different solutions are used for temperature control, powder dosing and layering in different devices.
Selective laser sintering technology requires high precision and strict control during the printing process. The temperature of the powder and (incomplete) models must be controlled within 2°C during the three stages of production: preheating, sintering and storage before extraction, in order to minimize warping, stress and thermal deformation.
For decades, selective laser sintering has been one of the most popular professional 3D printing technologies, but due to its complexity, strict requirements and high price, only service bureaus and large enterprises could use it.
Conventional industrial SLS 3D printing systems have one or more powerful lasers. An inert atmosphere (nitrogen or other gases) is needed to prevent the powder from oxidizing and breaking down during the printing process, which requires specialized air handling equipment.
These installations also require special heating, ventilation and air conditioning (HVAC) systems and industrial power supplies. In addition, even the smallest industrial installations occupy an area of at least 10 square meters. m.
Due to the high initial cost of approximately $100,000 (and much more for complete solutions), traditional industrial systems with SLS technology were out of reach for many enterprises.
As with other 3D printing technologies such as Fused Deposition Modeling (FDM) and Stereolithography (SLA), more affordable, compact systems with SLS technology have recently begun to appear on the market. However, these solutions had significant drawbacks. These include low quality models and complex manual workflows due to a lack of post-processing solutions. This severely limited their use in industrial production.
The Formlabs Fuse 1 printer is in a new category with these deficiencies fixed . It is the first industrial SLS 3D printer for the workshop, delivering high quality, compact size, streamlined workflow, and cost far less than traditional industrial systems of the same type.
The Fuse 1 printer does not require any special infrastructure and will easily fit into your workplace.
The Fuse 1 uses a single laser and has a smaller working chamber that requires less heat. The powder is exposed to elevated temperatures for a shorter period of time, so there is no need for inert gases and specialized ventilation equipment. Thanks to its lower power consumption, it can run on a standard AC power supply without requiring special infrastructure.
The Fuse 1 features patent pending Surface Armor technology. This creates a semi-baked shell that heats evenly around the models as they are printed. This results in excellent surface quality, stable mechanical properties, high reliability and a high material renewal rate.
In addition to providing a compact, self-sustaining ecosystem and complete powder handling capability, Fuse 1 is complemented by the Fuse Sift Station, a stand-alone stand-alone device for model retrieval, recovery, storage and powder mixing.
Overall, the Fuse 1 industrial 3D printer with SLS for workshops has slightly less print volume than traditional entry-level SLS systems, but is smaller, easier to work with and less expensive.
| Fuse 1 Industrial SLS Workshop Printer | Conventional Industrial SLS 3D Printers | |||
|---|---|---|---|---|
| from 18,500 US dollars | 100 000 - 500,000 US dollars and more than | |||
| Press volume | to 165 x 165 x 300 mmto 550 x 550 x 750 mm 750 mm | |||
| Availability High quality models High performance Simplified workflow Compact dimensions Low maintenance | High print volume High quality models High performance Many material options | |||
| Disadvantages | Less print volume Limited material options | Expensive equipment Big sizes Infrastructure requirements Large amount of maintenance Special operator required |
The most common selective laser sintering (SLS) material is nylon. It is a high performance engineering thermoplastic for both functional prototyping and end-use fabrication. Nylon is ideal for the production of complex knots and strong models with high environmental resistance.
3D printed SLS nylon for strength, rigidity and durability. The final models are impact-resistant and highly wear-resistant. Nylon is resistant to UV, light, heat, moisture, solvents, temperature and water. Nylon models printed on a 3D printer are also biocompatible and do not cause allergic reactions. This means that they can be worn and used safely in many situations.
Nylon is ideal for a range of functional applications, from consumer product design to healthcare applications.
Nylon is a synthetic thermoplastic polymer from the polyamide family. It is available in several versions, each designed to print different products. Nylon 12 Powder has a wide range of applications and is a general purpose, general purpose SLS 3D printing powder. Nylon 12 GF Powder is a composite material with a high fiber content, increased stiffness and heat resistance for difficult industrial conditions. Nylon 11 Powder helps fill a gap in prototyping and end-use applications where increased ductility, impact resistance and the ability to withstand wear without brittle fracture are required.
- Impact-resistant prototypes, fixtures and fittings
- Thin-walled pipes and bodies
- Rivets, fasteners and latches
- Orthopedic products and prostheses*
- High Performance Prototyping
- Small batch production
- One-piece clamping and holding fixtures and tooling
- Conventional SLS models
- Heavy-duty clamping and fastening fixtures and spare parts
- Continuous models
- Threads and sockets
- High temperature models
* Material properties may vary depending on model design and manufacturing method. It is the manufacturer's responsibility to confirm the suitability of printed models for their intended use.
| 40% | |||||||
| Extension when rupture, Z (%) | 6% | 3% | ACTION OF THE ISOUS ACCOUSES IN THE CURSED | 32 JO/M | 32 JO/M | JO/M JO/M32 JURS | 71 J/m |
|---|---|---|---|---|---|---|---|
| Temperature bending under load at 1. | 87 °C | 113 °C | 46 °C | ||||
| 170°C | 171°C | 182°C |
Nylon 12 Powder and Nylon 11 Powder are single component powders, but some SLS 3D printers can also use two component powders such as coated powders or powder blends.
Nylon 12 GF Powder is a composite material with a high fiberglass content, while other nylon composites with aluminide, carbon or glass are designed to increase the strength, stiffness or flexibility of models. In such two-component powders, only the component with the lower glass transition point is sintered, which binds both components.
SLS 3D printing accelerates innovation and helps businesses in a wide range of industries such as engineering, manufacturing and healthcare.
Manage the entire product development process, from iteration of first concept design to production of ready-to-use products:
- Rapid Prototyping
- Product mockups for user feedback
- Functional Prototyping
- Functional testing of products under severe conditions (e.
g. piping, brackets)
Manage your supply chain and respond quickly to changing needs:
- End-Use Manufacturing
- Small batch production
- Mass production of new customized consumer products
- Spare parts manufacturing, supply chain sustainability
- Durable, durable clamping and fastening devices (e.g. clamps and clamps) and accessories
- Custom manufacture of automotive, motorcycle, and marine equipment parts, and restock military items on demand
Self-manufacturing of ready-to-use medical devices, taking into account the individual characteristics of patients:
- Prototyping of medical devices
- Prostheses and orthotics (e.g. prosthetic limbs and orthoses)
- Surgical models and instruments
- End-Use Products (Nylon 12 is biocompatible and can be sterilized*)
* Material properties may vary depending on model design and production method. It is the manufacturer's responsibility to confirm the suitability of printed models for their intended use.
Use any CAD software or 3D scan data to design the model and export it to a 3D printable file (STL or OBJ). All printers with SLS technology use software that allows you to adjust settings, position models, estimate print times, and layer your digital model. Once set up, the model preparation software sends commands to the printer via a wireless or cable connection.
The Fuse 1 uses PreForm print preparation software (free to download). It allows you to easily duplicate and place multiple models on a 3D grid to maximize your print volume. PreForm automatically suggests the optimal orientation and position of models with the ability to make manual changes.
The workflow for preparing the printer varies from system to system. Most traditional SLS systems require extensive training, tools, and physical actions to prepare and maintain them.
Fuse 1 redefines the SLS workflow, making it simple and efficient, as well as providing trouble-free printing and complete powder handling thanks to modular components.
The Fuse 1 can be easily loaded with powder using a special cartridge.
The Fuse 1 uses a detachable build chamber so you can start a new print while the previous build chamber is still cooling.
Once all pre-checks have been completed, the machine is ready to print. Depending on the size and complexity of the 3D models, as well as their density, printing using SLS technology can take from several hours to several days.
When printing is complete, the build chamber in the housing should cool down a bit before proceeding with the next steps. To start the next print, you can remove the build chamber and insert a new one. Before post-processing, the working chamber must cool down to ensure optimal mechanical properties of the models and avoid their deformation. This can take up to half of the total print time.
Fuse 1 is equipped with a touch screen that allows you to see in real time how each new layer is formed during the printing process. This camera image can also be transferred to a computer using PreForm to monitor the print without leaving the workplace.
Compared to other 3D printing processes, post-processing of SLS-printed models requires a minimum of time and labor. With no supporting structures, it is easy to scale and provides consistent results across batches of models.
After printing is completed, remove the finished models from the build chamber, separate them and clean them of excess powder. As a rule, this is done manually at the cleaning station using compressed air or a jet apparatus.
The excess powder left after the creation of the model is filtered to remove large particles from it. After that, it can be recycled. Under the influence of high temperature, the properties of green powder deteriorate slightly, so for subsequent printing it must be mixed with new material. Due to the possibility of reusing materials, SLS technology produces a minimum amount of waste.
SLS technology typically uses separate devices for powder recovery, storage and mixing. The Fuse 1 workflow uses a single Fuse Sift to retrieve patterns and greens, store, dispense, and mix material streams.
Fuse Sift completes the Fuse 1 SLS print workflow. This system is used for safe and efficient model retrieval and powder recycling.
Fuse Sift automatically doses and mixes used and new powder, reducing waste and controlling powder delivery.
After the powder has been sieved, the 3D models printed using selective laser sintering technology are ready for use. However, there are a few more post-processing steps you can perform on these models.
By default, the surface of 3D models created using SLS technology remains grainy. To achieve a smooth surface, Formlabs recommends blasting or tumbling models made using this method. Models can be spray painted, lacquered, electroplated or otherwise to achieve the desired color, surface quality and properties such as water resistance (special coating) and electrical conductivity (electrolytic coating). Models created with SLS Formlabs are dark in color and therefore not well suited for staining.
Immersion printed SLS model from Partial Hand Solutions.
SLS models can be electroplated for a metal-like surface.
Selective laser sintering is preferred by engineers and manufacturers for its wide design options, high productivity, low model cost and proven end use materials.
Most additive manufacturing processes such as stereolithography (SLA) and Fused Deposition Modeling (FDM) require specialized support structures to fabricate overhang structures.
Selective laser sintering does not require support structures because the unsintered powder surrounds the model during printing. SLS printing makes it easy to create overhangs, intricate geometries, interconnecting parts, internal channels and other intricate details.
Intricately patterned arm splint for weight reduction.
Engineers typically design models in terms of the capabilities of the final manufacturing process, also known as design-for-technology (DFM). When additive manufacturing is only used for prototyping, it comes down to creating models and designs that can be replicated in the manufacturing process using traditional tools.
Selective laser sintering is emerging as a viable rapid production method and its application area continues to expand, so it can open up new possibilities in design and construction. 3D printers with SLS technology can create complex geometries that are impossible or incredibly expensive to manufacture using traditional processes. SLS technology also allows design professionals to combine complex assemblies into a single model that would normally require multiple models to be created. This helps avoid the problem of loose connections and saves assembly time.
Selective laser sintering can unleash the potential of generative design, as it allows the creation of lightweight models that use complex lattice structures that cannot be fabricated by traditional methods.
Selective laser sintering is the fastest additive manufacturing technology for making functional, durable prototypes and end-use products. Lasers used for powder sintering have much faster scanning speeds and are more accurate than the layering methods used in other processes such as Industrial Fused Deposition Modeling (FDM).
To maximize the available print volume in each printer, multiple models can be placed side by side. Operators can use the software to optimize print volume and maximize productivity by leaving only minimal clearance between models.
SLS technology allows operators to fill the build chamber with as many models as possible, as it allows them to be printed without supporting structures, saving time in post-processing.
SLS 3D printing requires the right materials for functionality and versatility. Nylon and its composites are proven, high quality thermoplastic materials. Laser-sintered nylon models have close to 100% density and mechanical properties that are comparable to products made using traditional manufacturing methods such as injection molding.
Screwdriver printed in Nylon 12 Powder. After a simple post-processing, nylon models have a smooth, professional quality surface.
SLS Printable Nylon is an excellent replacement for conventional injection molded plastics. The latches and other mechanical connections produced from it are superior to products created using any other additive manufacturing technology. It is ideal for making functional plastic parts that will work and not break down over time like products created through other additive manufacturing methods.
When calculating the cost of one model, it is usually necessary to take into account the cost of ownership of equipment, material costs and labor costs:
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Equipment cost of ownership: The more models a printer can produce over its lifetime, the lower the cost per model. Therefore, higher performance results in a lower cost of ownership per model. With high laser scanning speeds, the ability to produce multiple models at once to maximize the working volume, and a simple post-processing process, SLS 3D printing guarantees the highest productivity of any additive manufacturing method.
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Material: Most 3D printing technologies use proprietary materials, while nylon is a common thermoplastic that is produced in large quantities for industrial applications.
This makes it one of the most inexpensive raw materials for additive manufacturing. SLS 3D printing requires no support structures and allows you to print with recycled powder with minimal waste.
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Labor: Labor is a disadvantage of many 3D printing solutions. Work processes in most technologies are quite laborious and difficult to automate, which can significantly affect the cost of one model. Easy post-processing with SLS printing reduces manual labor and allows for easy scalability.
A 3D printer with SLS technology is a significant investment initially, but the investment often pays off even faster than buying smaller devices. SLS for workshop technology significantly reduces initial acquisition costs and also reduces model costs in most applications.
If 3D printing is rarely used in your business, it is recommended to use the services of third-party service bureaus. But in this case, the cash costs will be higher and you will have to wait longer for the order to be completed. One of the main advantages of 3D printing is its speed compared to traditional production methods. But this advantage loses its value when it takes up to several weeks for a third-party company to deliver a model.
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