Exone metal 3d printer


X-Series | Desktop Metal

Team DM

Platforms

Metal and composites 3D printing 3D printing solutions for health care Industrial-grade polymer 3D printing

Sand and tooling 3D printing solutions 3D printers for sheet metal

Materials

Breakthrough photopolymer development Advancing 3D printed upcycled wood

Apps & More

The hydraulic additive manufacturing experts Multi-material powder recoating technology Driving digital transformation in dentistry

Binder jet 3D printing featuring patented Triple ACT for excellent surface quality and specialty materials, including both metals and ceramics.

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Systems Overview

  • — 01

    InnoventX

    The most compact binder jet 3D printer for the production of metal, ceramic or composite parts. Launched in 2018, this easy-to-use system features Triple ACT and a piezoelectric printhead. It’s suitable for education, research, prototyping, rapid product development, and short-run production of small components.

    InnoventX

    InnoventX

    The most compact binder jet 3D printer for the production of metal, ceramic or composite parts. Launched in 2018, this easy-to-use system features Triple ACT and a piezoelectric printhead. It’s suitable for education, research, prototyping, rapid product development, and short-run production of small components.


    [SPECS]

     

    InnoventX

    Print Technology

    Triple Advanced Compaction Technology™

    Print direction

    Uni-directional

    Build box size

    160 x 65 x 65 mm (6. 3 x 2.5 x 2.5 in)

    Max build rate (65μm layer thickness)

    54 cc/hr

    Binder Systems

    AquaFuse™, CleanFuse™, FluidFuse™, PhenolFuse™

    External dimensions

    1203 x 1016 x 1434 mm (47.4 x 40.0 x 56.5 in)

    Download Spec Sheet
  • — 02

    X25Pro

    This mid-volume advanced binder jet 3D print system is already being used globally for the production of metal, ceramic and composite parts. Launched in 2020, this system features Triple ACT and a piezoelectric printhead. It’s suitable for research, prototyping, rapid product development, short-run production or continuous 24/7 production.

    X25Pro

    X25Pro

    This mid-volume advanced binder jet 3D print system is already being used globally for the production of metal, ceramic and composite parts. Launched in 2020, this system features Triple ACT and a piezoelectric printhead. It’s suitable for research, prototyping, rapid product development, short-run production or continuous 24/7 production.


    [SPECS]

     

    X25Pro

    Print Technology

    Triple Advanced Compaction Technology™

    Print direction

    Uni-directional

    Build box size

    400 x 250 x 250 mm (15. 75 x 9.84 x 9.84 in)

    Max build rate (65μm layer thickness)

    1,200 cc/hr

    Binder Systems

    AquaFuse™, CleanFuse™, FluidFuse™, PhenolFuse™,

    External dimensions

    2300 x 1800 x 2300 mm (90.5 x 70.9 x 90.5 in)

    Download Spec Sheet
  • — 03

    X160Pro

    The world’s largest binder jet 3D printer for the production of metal, ceramic or composite parts. This system features Triple ACT and a piezoelectric printhead. It's designed for continuous 24/7 production, yet supports short-run production, rapid product development, and even research and prototyping

    X160Pro

    X160Pro

    The world’s largest binder jet 3D printer for the production of metal, ceramic or composite parts. This system features Triple ACT and a piezoelectric printhead. It's designed for continuous 24/7 production, yet supports short-run production, rapid product development, and even research and prototyping


    [SPECS]

     

    X160Pro

    Print Technology

    Triple Advanced Compaction Technology™

    Print direction

    Uni-directional

    Build box size

    800 x 500 x 400 mm (31. 5 x 19.7 x 15.8 in)

    Max build rate (65μm layer thickness)

    Up to 3,120 cc/hr

    Binder Systems

    AquaFuse™, CleanFuse™, FluidFuse™, PhenolFuse™,

    External dimensions

    3300 x 3300 x 2700 mm (130 x 130 x 107 in)

    Download Spec Sheet

Applications by Industry

_Industries

Explore applications for 3D printing across a range of industries.

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Keep Up with the Latest News

ExOne announces first InnoventPro 3D printer orders, new X1 Powder Grip device, and Desktop Metal acquisition approval

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ExOne, a manufacturer of binder jet 3D printers, has announced a whole slew of developments regarding its 3D printing business.

Firstly, ExOne has announced the first set of orders for the firm’s new InnoventPro 3L metal 3D printer. Among the inaugural orders, Neoshapes, a Geneva-based jewelry startup, will use the InnoventPro 3L to 3D print luxury goods using precious metals such as gold, platinum, and silver. Global tech firm Siemens was also one of the first customers to purchase the printer.

The company has also announced the launch of its new X1 Powder Grip, a two-liter powder container designed to enable ultra-fine MIM powder management on the InnoventPro system.

Finally, the firm’s stockholders have voted to approve ExOne’s acquisition by Desktop Metal, a rival OEM of binder jet 3D printing systems. The deal is expected to close by the end of the week, subject to customary closing conditions, and the final voting results will be filed with the U.S. Securities and Exchange Commission (SEC). Once complete, ExOne’s common stock will be removed from public markets and it will become a wholly-owned subsidiary of Desktop Metal.

The InnoventPro (left) is an advanced entry-level metal 3D printer that rounds out ExOne’s full family of production metal binder jetting systems, which includes the X1 25Pro (center) and the X1 160Pro (right). Photo via ExOne.

Neoshapes, Siemens, and the InnoventPro 3L

The InnoventPro 3L is ExOne’s latest entry-level metal binder jet 3D printer. Intended as an upgrade to the Innovent+ 3D printer, the InnoventPro offers three times the build area (125 x 220 x 100 mm) of its predecessor with the same printhead as the firm’s X1 25Pro system. Equipped with ExOne’s Triple ACT advanced compaction technology and print speeds of up to 700 cc/hour, the InnoventPro is suitable for academics, researchers, and a variety of manufacturers seeking R&D, prototyping, and end-use production.

Neoshapes has already worked closely with ExOne on a proof-of-concept project for printing with precious metal on the Innovent+ 3D printer. Starting next year, the startup will scale the technology for the upcoming InnoventPro 3L in a bid to enable a new level of productivity and quality in the 3D printed luxury goods market.

Stéphane Vigié, board member of Neoshapes, said, “Our team at Neoshapes plans to run an ambitious R&D project covering all aspects of manufacturing in order to finally allow luxury brands to benefit from repetitive batch scale manufacturing of revolutionary designs, with unrivaled quick time to market.”

On the other hand, Siemens will house its newly-purchased InnoventPro at its Charlotte Advanced Technology Collaboration Hub (CATCH) located in Charlotte, North Carolina. The binder jet system will be used to develop new materials and processes that Siemens will scale up for the production-ready X1 160Pro. The InnoventPro already features a Siemens control system, which consolidates the printer’s drives, motors, sensors, and the Siemens MindSphere IoT operating system.

Tim Bell, Head of Additive Manufacturing at Siemens, adds, “We’re very excited to feature the InnoventPro in our Technology Collaboration Hub, and we look forward to demonstrating how to integrate advanced additive manufacturing systems such as the InnoventPro into our end-to-end Digital Thread.”

Aside from a supersized build area and print speeds, the InnoventPro will offer the ability to print NanoFuse particulate binders that will improve sinterability of metal parts. Photo via ExOne.

The X1 Powder Grip

Developed as part of the InnoventPro’s comprehensive new powder management system, the X1 Powder Grip is designed to help users eliminate scooping, dumping, powder clouds, and cleanup in the metal binder jetting workflow. The container weighs around 9kg when fully loaded with 316L stainless steel.

To load new powder into the InnoventPro, users will only need to slot two X1 Powder Grip containers into a powder hopper which can be found at the back of the 3D printer. Once the powder release valve is unlocked, a separate conveyance system takes the hopper from the loading position to the build area where it can be accessed for printing and recoating. ExOne has also designed the X1 Powder Grip to enable easy powder reclamation and reuse when used in conjunction with the firm’s new depowdering station.

The X1 Powder Grip container. Photo via ExOne.

Following the acquisition of Freshmade 3D’s patented 3D printed tooling technology earlier this year, ExOne also recently launched its own portfolio of 3D printed tooling products. Aimed at manufacturers, the new X1 Tooling range is reportedly the world’s largest offering of industrial-grade 3D printed tooling. The product line includes tooling for plastic injection molding, forming, composite layups, metal castings, and more.

More recently, the company partnered with powder metallurgy specialist SSI Sintered Specialities to ramp up its production capabilities. As part of the firms’ collaboration, SSI Sintered Specialties will install ExOne’s X1 160Pro and InnoventPro 3L systems at its HQ in Wisconsin next year, where they’re set to be used within extensive binder jet material, automation, and process R&D, while also manufacturing complex parts for the company’s clientele at scale.

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Featured image shows the X1 Powder Grip container. Photo via ExOne.

Tags Desktop Metal Exone INNOVENT+ InnoventPro Neoshapes Siemens Stéphane Vigié Tim Bell X1 160PRO X1 25PRO

Kubi Sertoglu

Kubi Sertoglu holds a degree in Mechanical Engineering, combining an affinity for writing with a technical background to deliver the latest news and reviews in additive manufacturing.

ExOne 3D printers. 3D printing with sand. Production of sand molds

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3D EXONE M-FLEX

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3D EXONE X1 25PRO

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3D EXONE S-PRINT

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ExOne's history dates back to 1995 when Extrude Hone ProMetal was founded to develop metal 3D printers.

In 1998, Extrude Hone launched the world's first commercial inkjet metal 3D printing machine, developed at MIT, the ProMetal RTS-300. The system printed with a mixture of metal powder with a binder, which was subsequently melted in a high-temperature furnace and sintered the metal particles together. The first ProMetal RTS-300 system was installed at Motorola.

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In 2002, Extrude Hone launched a sand 3D printer for 3D printing molds for metal casting. This process is sometimes referred to as "indirect" 3D printing because the printed molds are used to create finished metal products by casting.

In 2013, the company was restructured and changed its name to ExOne Company, in addition, the firm completed a successful initial public offering on the Nasdaq in the same year.

By 2019, ExOne has launched more than 12 models of industrial 3D printers for printing with metals, sand, ceramics and composite materials. About half of the ExOne machines installed worldwide are used for 3D printing of molds for metal casting, the other half are used for direct 3D printing with metal, ceramics and composite materials.

Today ExOne is the undisputed world leader in the production and supply of additive systems using binder jetting inkjet technology. Hundreds of ExOne pieces of equipment have been installed in industrial plants, research centers, medical educational institutions for the production and development of finished products and test prototypes.

One of the main advantages of 3D printing on ExOne equipment is the ability to combine several metal parts into a single product, which is manufactured in one production cycle, previously, when manufacturing a similar product using traditional methods, it was necessary to produce several parts, which were then assembled into a single assembly by fastening, welding and other types of connection.

ExOne Industrial 3D Printers / Binder Jetting Technology

Binder Jetting technology is used in industrial 3D printers for the manufacture of sand casting molds and cores of complex geometry and the mass production of functional products from metals, heat-resistant alloys, ceramics, non-metallic and composite materials.

Binder Jetting additive technology is designed for 3D printing of functional products, models, production equipment of any geometric complexity directly from their digital (CAD) models and consists in the sequential formation of a workpiece as a result of layer-by-layer curing of a specially prepared finely dispersed solid material and a binding agent selectively deposited thereon. The widest range of bulk materials for 3D printing is used as a finely dispersed solid material: traditional and synthetic foundry sand, almost any metals and their alloys, heat-resistant metal and non-metal compositions, ceramics and composite materials with desired properties.

Below are the main applications for ExOne printers.

ExOne (www.exone.com) is a leading manufacturer of 3D printed binder jetting systems. The ExOne printer line includes sand-printed 3D printing systems primarily used for injection molding / resin sand molds and cores.

S-Max® 9 is the main printing system here0003

with the following characteristics:

Types of binder Furan | Phenol

External dimensions of the equipment, m 10.40 × 3.52 × 2.86

The maximum print speed 105 l/h

The maximum dimensions of the 3D antenatals, mm 1800 × 1000 × 700

Printed product, L 1260

Manufacturer ExOne

Press layer thickness 0.26–0.38 mm

countries manufactured by Germany

Among the Exone printers printing and ceramics Binder Jetting 3D technology, the leader is the X1 25PRO® printing system.

X1 25Pro® has the following characteristics:0003

External equipment dimensions, m 2,300×1,800×2,300

Maximum print speed 3600 cm 3 /hour

Maximum dimensions of 3D products, mm 400×250×250 — changeable powder size02 90,03 µm 5

Print volume, l 25

Manufacturer ExOne

Print layer thickness 30–200 µm

Country of origin USA

BJ 3D technology is relatively new for Russia and, of course, like any other technology, it has its advantages and disadvantages in the production of products.


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