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In-Sight 3D-L4000 | Cognex

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Innovative system brings the power of 3D inspections to In-Sight

The In-Sight 3D-L4000 is a breakthrough in three-dimensional (3D) vision technology. This unique vision system combines 3D laser displacement technology with a smart camera allowing factory engineers to quickly, accurately, and cost effectively solve a wide variety of inspections.

The patented speckle-free blue laser optics, an industry first, acquires high quality 3D images and on-board high-performance processing powers a comprehensive set of true 3D vision tools, without the need for external processing. 3D vision tools are set up as easily as 2D vision tools thanks to the familiar and robust In-Sight spreadsheet environment.

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Better image formation in real-world settings

The 3D-L4000 series’ patented, speckle-free blue laser optical system (left) enables the vision system to capture higher quality images than traditional laser displacement sensors (right).

See the In-Sight 3D-L4000 in 360 degrees

Get a closer look at the advanced features the 3D-L4000 has to offer in a fully interactive guided 3D tour.

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A robust collection of true 3D vision tools

The In-Sight 3D-L4000 allows users to place vision tools directly on a true 3D image of the part, unlike typical 3D systems which transform its 3D images into a representational 2D height map for basic tool processing. True 3D inspections increase the accuracy of results and expands the types of inspections that can be performed. Better yet, because inspections are in 3D, users can immediately experience how the vision tools operate on the actual part or component.

The 3D-L4000 includes all the traditional 3D measurement tools users expect such as plane and height finding. However, it also comes with a full suite of 3D vision tools, designed from the ground up to leverage inspections in a true 3D space. Further, these vision tools were created with the simplicity of 2D in mind making them more accessible to the user.

In-Sight spreadsheet guides easy application development

The intuitive In-Sight spreadsheet interface quickly and easily sets up and runs 3D applications without the need for programming. It simplifies application development and streamlines factory integration with a full I/O and communications function set. The In-Sight 3D-L4000 provides the capability to combine 2D and 3D vision tools in a single job to solve a wider variety of applications.

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3D-L4000 with VisionPro | Cognex

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Optimize your product quality with high-speed, high-resolution 3D inspections

The 3D-L4000 with VisionPro combines laser triangulation with advanced image formation to create highly-detailed, three-dimensional renderings of parts under inspection. From these topographical renderings, you can capture precise measurements of every surface-level feature including length, width, height, tilt, and volume.

With a rugged, IP-65 rated design and a compact form factor, the 3D-L4000 with VisionPro easily fits into any production environment and offers manufacturers of all size:

  • A versatile solution to automate both 2D and 3D vision tasks
  • Full factory calibration to simplify deployment
  • Contrast independent inspection for higher detection capability

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Complete 2D and 3D machine vision solution

  • Meet any application requirement with an extensive range of sensor options and the ability to combine 3D and 2D cameras
  • Quickly deploy inspection, OCR, and presence/absence applications with intuitive software
  • Connect up to four 3D displacement sensors for centralized management

Full factory calibration for easy setup

  • Achieve micron-level accuracy
  • Prevent misalignment and motion errors
  • Generate measurements in real-world units
  • Establish consistency across production lines
  • Achieve higher resolution and accommodate wider fields of view
  • Simplify multi-head analysis with 3D image stitching

Contrast independent inspection

  • Detect objects on challenging backgrounds, including reflective surfaces and dark parts against dark surfaces
  • Generate intensity data of different regions concurrently
  • Enhance texture of 3D visualizations for more accurate inspections
  • Solve a wide range of vision tasks with height, volume, plane-fitting, and tilt tools

Optimize image formation in real-world settings

The 3D-L4000 with VisionPro includes patented, speckle-free blue laser optics that enable the system to capture higher quality images than traditional laser displacement sensors. This type of laser optics minimizes speckle and glare, common problems for 3D laser systems.

Blue speckle-free laser line (left) and red laser with speckle line (right)

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3D cameras 3D-A5000 / Machine vision Cognex in Russia and the CIS / Equipment

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3D camera 3D-A5000

The Cognex 3D-A5000 Series cameras are 3D, high-speed spatial scanning cameras designed for high-resolution 3D imaging. The high-quality 3D images generated by the cameras, combined with Cognex's industry-leading 3D visual inspection tools, make the 3D-A5000 suitable for tasks such as assembly inspection, in-line measurement, and robotic guidance.

Variable fields of view and measurement ranges make the 3D-A5000 suitable for automotive, consumer goods and logistics applications.

3D-A5000 Features and Benefits:
  • Patented 3D LightBurst technology captures images quickly
  • More than 1.5 million 3D data points allow even the smallest details to be detected
  • High Dynamic Range (HDR) captures high contrast scenes
  • Powerful 3D tools in VisionPro solve complex 3D problems
  • Factory calibrated for highest measurement accuracy
  • Rugged IP65 housing provides protection in harsh industrial environments

More 3D checks in less time

The 3D-A5000 cameras are equipped with 3D LightBurst technology, which superimposes a unique pattern of blue light on a part to produce high-resolution 3D images at unprecedented speed. This allows a full 3D image of a point cloud to be captured in the camera's field of view in as little as 200 milliseconds, providing better performance and speed for applications where there is a hard time limit.


Accurate and reproducible 3D visual inspection results

The 3D-A5000 provides high resolution 3D images composed of over 1.5 million 3D data points. Using a set of powerful 3D tools in Cognex VisionPro software, including PatMax 3D, the 3D-A5000 can handle a wide range of tasks from assembly inspection to flow measurement and robotic guidance.

Reliable performance in harsh environments

The 3D-A5000 features a rugged, IP65 die-cast aluminum housing for long service life in industrial environments. Industrial design ensures stable measurement results at different temperatures.

Cognex DS1000 Calibrated 3D Laser Scanner

The scanner allows measurement and verification in three dimensions (volume, height, tilt), optical character recognition (OCR). The results are displayed in common units (mm).

  • Scanner measuring system calibrated to within one micron.
  • Provides effective checking in any contrast, even for dark objects against a dark background, regardless of color.
  • It is possible to combine images from 2D and 3D cameras.
  • Supports industry leading image processing algorithms: PatMax®, IDMax® and OCRMax™.
  • IP65 industrial enclosure. The scanner can be supplied in a housing with IP69 protectionK (for the food and beverage industry).

DS1000 Series Specifications

Operating Temperature 0 to 50ºC (32 to 122ºF)
Storage temperature -10 to 60ºC (-14 to 140ºF)
Maximum humidity 85% (non-condensing)
Housing IP65 (with Cognex recommended Ethernet cables and IP65 power I/O cables)
Impact resistant 50 gauss (half sine pulse 11 ms)
Vibration resistant 8 gauss (10-500 Hz for 30 minutes)

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3D-A5000 series models:

3D-A5060 3D-A5030 3D-A5005
Standard displacement
Distance between tool and workpiece 1400. 0 mm 1465.0 mm 299.3 mm
Measuring range 400.0 mm 80.0 mm 12.0 mm
Near Field of View 520 x 390 mm 280 x 210 mm 60 x 44 mm
Far field of view 645 x 490 mm 285 x 216 mm 65 x 46 mm
XY approval 361–454 μm 195–200 μm 42–44 μm
Reproducibility Z 100–150 µm 55–66 μm 5–6 μm
Extended displacement
Distance between tool and workpiece 1200. 0 mm 1415.0 mm 290.3 mm
Measuring range 800.0 mm 190.0 mm 30.0 mm
Near Field of View 415 x 325 mm 250 x 180 mm 54 x 42 mm
Far field of view 685 x 530 mm 290 x 220 mm 60 x 45 mm
XY approval 315–500 μm 191–204 µm 41–45 μm
Reproducibility Z 120–250 µm 80–110 µm 7 μm

DS1000 series models:

Features DS1050 DS1101 DS1300 DS910B DS925B DSMAX
Near field of view (mm) 43 64 90 9. 4 23.4 30
Far field of view (mm) 79 162 410 10.7 29.1 31.5
Distance between tool and workpiece (mm) 87 135 180 52.5 53.5 51.4
Measuring range (mm) 76 220 725 8 25 10.9
Laser class 2m 2m 2m 2M 2m 2m
Resolution X (mm) 0.059–0.090 0.079-0.181 0.101-0. 457 0.0073-0.0084 0.0183-0.0227 0.0146–0.0154
Z resolution (mm) 0.004-0.014 0.010-0.052 0.016-0.265 0.001 0.002 0.0025-0.0028

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3D-A5000 specification:

Dimensions 324 x 137 x 97 mm
Weight 3.0 kg
Operating temperature 0-40°C (32-104°F)
Storage temperature -10-60°C (14-140°F)
Operating humidity <85% (non-condensing)
Protection IP65
Impact resistance 50 gs (11 ms half-sine pulse)
Vibration 4 gs (10-120 Hz in 30 minutes)
Trigger Trigger input voltage limits: -24VDC - +24VDC
Input ON: >10VDC (>6mA)
Input OFF: <2VDC current (<1. 5 mA)
Power consumption Voltage: +24VDC (22-26VDC)
Current: 6.0A max.
Exposure time 200 ms
Software VisionPro
Ethernet Ethernet interface 10 Gbit
Certification CE, FCC, KCC, TUV SUD NRTL, RoHS
Optional accessory Fan

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DS1000 technologies:

Complete solution for 2D and 3D machine vision
  • Many sensor functions
  • VC5 controller included
  • Cognex Designer ™ software simplifies implementation
Results in real units (mm)
  • Calibrated 3D system
  • Micron precision
Contrast independent check
  • Processing dark objects on a dark background
  • Processing regardless of color
Ability to group 3D and 2D cameras
  • Many applications require both views
World class 3D and 2D vision tools
  • Height, volume, plane and tilt tools
  • PatMax ® , IDMax ® and OCRMax ™
    • algorithms
IP65 Industrial Enclosure
  • IP69K Optional Food Enclosure
High scan rate
  • Up to 10 kHz

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DS1000 Benefits:

  • 100% quality inspection on line
  • Reduce downtime and maintenance
  • Simplify production line management
  • Ability to view photos of defective products
  • No need for expensive fasteners
  • Waste reduction

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DS1000

Checking the quality of car pads
Reading text marks, codes from tires
Quality control of food

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For purchase, please contact:

Vitaly Mishin
Sales Team Leader
Tel. 8-800-700-35-17 (toll-free in Russia), +7 (8202) 20-16-36
e-mail: [email protected]

Cognex DMR 262Q-ALC Unique Stream Reader

The Cognex DMR 262Q-ALC streaming reader is a unique device that was specially designed for the Russian Alcoholic Beverage Market (EGAIS). Identification of alcoholic beverages, as well as alcohol-containing products, occurs by reading the code that is on the excise tax and the bottle itself.

The work of the stationary industrial barcode scanner for EGAIS Cognex DataMan 262Q-ALC, like the work of all other Cognex scanners, is based on image analysis. DataMan scanners offer unparalleled performance, flexibility and ease of use in reading 1D linear barcodes, 2D matrix codes, and Direct Part Marking (DPM) codes. The Q series models feature high performance in reading 1D and 2D codes on fast moving objects and include 1DMax and ID Quick™ technologies.

DataMan 262Q-ALC series fixed barcode readers achieve the highest possible reading speeds thanks to a high-speed dual-core processor using the latest Cognex algorithms. 1DMax™ algorithms with Hotbars II™ and 2Dmax® and PowerGrid™ technology decode corrupted or poorly printed 1D and 2D codes regardless of code quality, printing method or surface. They can even read 2D codes with no visible outer borders or unreadable areas. Scanners can be mounted straight or at an angle, there is also the possibility of mounting in a horizontal and vertical position. Cognex's modular technology makes it easy to read low-resolution and long-distance codes by selecting the right accessories to ensure the best possible image of any code.

Cognex DataMan 262Q-ALC Reader Specifications

Types of codes one-dimensional and multi-level codes
omnidirectional one-dimensional codes
two-dimensional codes
Reading algorithms 1DMax
Image resolution 1280 x 960 with global shutter
Image capture 45 fps
Decoding speed 45 decodes per second
Lens Options 6.2 mm (3-position or liquid lens** 40 to 200 mm)
16 mm* (manual focus or liquid lens** 80 mm to 1 m)
Lighting*** Modular/field customizable lighting:
four separately controlled high performance LEDs
(red, white, blue, IR), band pass filters,
polarizing filter****
Connection RS-232 port and Ethernet interface
Dimensions 43. 1 x 22.4 x 64 mm (linear housing version)
43.1 x 35.8 x 49.3 mm (angled housing version)
Degree of protection IP-65

* 16mm lens - Compared to standard 6.2mm lenses, it can read smaller codes and codes that are at a greater working distance.

** Fluid Lens Technology - Fluid lens allows auto focus to be adjusted without the use of moving parts.

*** High Power Integrated Illumination (HPIL) - Four powerful red LEDs direct more light onto the code for a better image. This feature is especially important for reading codes over long distances and high speed systems.

**** Half polarized front cover - 2 polarized and 2 non-polarized LEDs can be adapted for additional lighting depending on the application. Polarized LEDs are ideal for shiny, mirror-like surfaces, while non-polarized LEDs are suitable for long distance reading and high speed systems. Fully polarized and non-polarized front covers are also available and easily replaceable.

The Cognex DMR 262Q-ALC reader is used both at the verification stage when reading the PFD417 code and DataMatrix temporary code from a non-orientated bottle, and when reading a shipping label from a multipack. After processing the received data, the reader submits a report in the specified format, which is provided by the EGAIS system.

The integrated blot accounting system for the production of alcoholic beverages is based on Cognex high-tech scanners using the principle of image analysis - DataMan 262Q-ALC, DataMan 363X and DataMan8050:

Equipment:

  • Cognex DataMan 262Q-ALC stationary scanners (8 pcs.) for reading PDF417 or DataMatrix with FSM/tax stamp from non-orientated bottle
  • Stationary scanner Cognex DataMan 262Q-ALC for reading the temporary code (DataMatrix) from the bottle cap during the verification step
  • Cognex DataMan 363X Stationary Scanner for Bulk Reading of Time Codes (DataMatrix) from Caps at Packing Step
  • Cognex DataMan 262Q-ALC Stationary Scanner for reading shipping label code on multipacks
  • Cognex DataMan 8050 handheld scanner for reading the shipping label code from a pallet to send data to EGAIS

You can get more detailed information about Cognex products by contacting our phone managers: +7(812) 655-07-68, 252-48-83 or email support@rakurs.

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