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Largest 3D printed building award goes to Dubai municipality » 3dpbm

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Dubai Municipality has won the UAE Ideas Award organized by the Dubai Quality Group under the slogan, ‘Nothing is Impossible,’ for the category of ‘Innovation in the field of inventions’ for constructing the World’s Largest 3D Printed Building. Sheikh Mohammed bin Rashid Al Maktoum, Vice President and Prime Minister of the UAE and Ruler of Dubai, had launched the Dubai 3D Printing Strategy as a unique global initiative.

The initiative aims to construct 25% of Dubai’s buildings with 3D printing technology by 2030, and the strategy aims to harness this promising technology to serve people and strengthen the position of the UAE and Dubai as a leading center in the region and the world in the field of 3D printing.

The initiative enhances the role of 3D printing technologies in saving construction costs by 50-70%, and labor costs by 50-80%, in addition to reducing the percentage of waste resulting from construction operations by up to 60%. It reflects positively on the economic return of the sector and contributes to achieving environmental and resource sustainability.

The award aims to adopt the idea of innovation and sustainable development. The UAE Ideas Award sheds light on the best creative and innovative Emirati ideas at the national level. The winners were announced at the annual closing ceremony at the end of last month, which was conducted virtually for the first time.

The largest 3D printed building wins

Dubai Municipality has completed a two-story integrated building project with a height of 9.5 meters at a total area of 640 square meters through the use of 3D printing technology. It is the largest and first 3D printed two-story structure in the world executed by undertaking 3D printing onsite directly under external working conditions and using local components.

The Municipality had equipped itself with all the facilities to deal with modern technology in the construction field that achieves Dubai’s 3D printing strategy, with the aim of making Dubai a global capital for 3D printing technology.

The two-story building has been designed and executed with a number of spaces that can be used as rooms or offices of different sizes. The walls are printed directly from the printer, unlike the traditional method of construction, which depends on the work of tightening wooden pieces with nuts and bolts, reinforcement and pouring of concrete and making bricks.

Curves and shapes

The building has been designed with different curves and shapes through which it was tested whether it can be possible for 3D printing in the construction of a variety of designs.

Dubai Municipality had carried out multiple tests and experiments on the mixes of the materials used in printing and to ensure that they fit the smoothness and pumping of the printer, as well as ensuring that they meet the requirements of quality, consistency and strength required to withstand the construction.

The Municipality has ensured that the materials used in the mixture are local materials available in the country. The building has been executed according to sustainability requirements and green building standards. It features efficient insulation systems through innovative geometrical wall printing and increases the possibility of utilizing voids inside the wall, which mainly helps the thermal insulation of the building and reduce energy consumption, in addition to developing solutions to connect services within the printed walls, which includes all services to the building such as electricity, water, communications, air conditioning and IT technologies.

This project is a major turning point in the construction sector at the local and regional levels and is based on the strategy of innovation in 3D printing technologies in construction, which in turn will increase the pace and speed of execution and completion of buildings in record time, and reduce construction costs and contribute to the development of solutions to the demographics challenges by reducing the number of construction labor.

It will also support the Emirate’s sustainability trends using local materials and reduce construction waste, where printing is done electronically according to engineering plans directly without human intervention.

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Dubai Is Now Home to the Largest 3D-Printed Building in the World

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  • Dubai is now home to the largest 3D-printed building ever constructed.
  • The city has a track record of building extravagant landmarks to entice visitors, and it's also home to the world's tallest building.
  • The 3D-printed office building was an engineering feat, using only three workers and one printer. The city plans to have one quarter of all buildings built with 3D printing by 2030.
  • Visit Business Insider's homepage for more stories.

Dubai is known as a city of opulence that constantly tries to outdo other tourist destinations.

With the largest population in the United Arab Emirates, Dubai already has the world's tallest building, the Burj Khalifa, which stands 2,717 feet tall, or 160 stories.

Now, the city has become the site of a new architectural feat: the largest 3D printed building in the world. The building will be used for administrative purposed by the municipality. 

These photos show how the construction of this innovative structure came together.

Dubai became the home of the world's first 3D printed office building in 2016, according to Reuters.

Apis Cor

Source: Reuters

Now, the city is also home to the world's largest 3D-printed building.

Apis Cor

US company Apis Cor built the structure using only one 3D printer, which was moved around the site by crane.

Apis Cor

Source: Apis Cor

The two-story administrative building will be used by the Dubai municipality.

Apis Cor

Source: Apis Cor

Only three workers, plus the printer, were need to construct the entire building.

Apis Cor

Source: Apis Cor

Contractors were also brought in to install windows and the roof, according to Curbed.

Apis Cor

Source: Curbed

The walls are 31 feet tall and the structure is 6,900 square feet, making it the largest 3D-printed building ever, according to the Apis Cor.

Apis Cor

Source: Apis Cor

Not only is it the largest 3D-printed building in the world, the government of Dubai also says that this is the first two-story structure of its kind.

Apis Cor

Source: Dubai Media Office

The building is a move toward sustainability, using local materials and efficient insulation to reduce energy consumption, the Dubai government said.

Apis Cor

Source: Dubai Media Office

Dubai has plans to continue innovating in this area.

Under the direction of the prime minister, the city has a goal of 3D printing 25% of all buildings by 2030.

Apis Cor

Source: Dubai Media Office

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Dubai received an award for a record-breaking 3D printed building erected by the Irkutsk team

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in the world. There is, however, one nuance that few people know about: the walls of this building were printed by the Irkutsk company Apis Cor on a 3D printer of their own design. We reveal the ins and outs.

The UAE Ideas Award "Nothing is Impossible" is presented by Dubai Quality Group, a non-profit organization founded by the Dubai Economic Development Department. This year's winner in the funny title "Innovation in Invention" was the Dubai Municipality, which in 2019 showcased the world's largest 3D printed building, a two-story structure measuring 640 square meters. The 3D printing of the walls was carried out by Apis Cor using an additive construction machine of its own design.

For the Dubai authorities, 3D construction printing is not a prank, but quite a serious direction: by 2030, the emirate intends to build up to a quarter of new buildings using 3D printers. Through automation, the authorities intend to simultaneously solve the problem of the lack of residential and administrative space and save on expensive labor.

Looking at the Apis Cor website, you might think that this is an American company, but the roots of the enterprise are on the opposite side of the planet - in the city of Irkutsk, where Apis-Cor LLC is registered under the leadership of Nikita Chen-Yun-Tai. Apis-Cor Engineering, a subsidiary, has already registered on the territory of the Skolkovo innovation center, and in Boston, the team has a representative office in the Autodesk technology center.

Almost nothing has been heard about the company’s achievements in the domestic market since 2017, when Apis Cor built a demonstration house in Stupino ( in the illustration above ), after which it was recognized as the best startup of the year according to the National Research University Higher School of Economics ".

But abroad, the company is actively working, having managed to take part in the NASA competition for 3D printing of conditional Martian buildings and laying out the red carpet for the Dubai authorities, along which the latter marched to international fame, still not mentioned in the official releases, from where, in fact, those very innovative technologies came from in the United Arab Emirates. In 2019The project was included in the Guinness Book of Records last year, and now it has received an award from the local Ministry of Economic Development.

But we know, and not just know, but also offer the story of a direct participant in the events - Apis Cor Leading Design Engineer Nikita Zherebtsov.

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90,000 in the UAE 3D-printed laboratory 3D prints

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Dubai Electric and Water Supply (DEWA) Laboratory (DEWA) drones and parts manufacturing, with a focus on 3D printing technologies. At the same time, the building itself was printed on a 3D printer.

According to DEWA, ​​the Dubai Electricity and Water Authority is the first organization of the Gulf Cooperation Council countries to use Metal X 3D printers manufactured by the American company Markforged. This equipment relies on 3D printing of preforms with polymer-metal filaments, followed by sintering into all-metal products, and is used by the R&Drone laboratory for functional prototyping and the production of spare parts. The laboratory supports research in the field of power generation and transmission, digitalization and additive manufacturing of spare parts, and is also engaged in the development of ground and air drones.

“We are innovating, developing additive capacities within DEWA and developing quality control protocols and procedures. Our center is capable of 3D printing components that can withstand high temperatures and harsh climatic conditions. The center is equipped with advanced additive manufacturing equipment, including 3D printers for printing carbon and fiber reinforced thermoplastics, construction 3D printers from CyBe, and Markforged Metal X 3D printers for the production of polymer-metal blanks. The center conducts seminars and workshops on 3D printing for DEWA employees. We help engineers and researchers gain new knowledge and consolidate accumulated experience in the field of additive technologies in the national interest. Seventy percent of our staff are Emirati citizens, forty men and women, of whom twenty hold master's and doctoral degrees,” says DEWA Director Saeed Mohammed Al-Taer.

Interestingly, the laboratory itself was also built using 3D printing technologies, but already construction ones. The building is assembled from twenty-seven blocks printed by a mobile 3D printer developed by the aforementioned Dutch company CyBe Construction.

The additive system consists of a multi-axis robotic arm on a crawler chassis that facilitates the loading and unloading of equipment for transport, as well as allowing the system to be moved from place to place to 3D print new concrete blocks while already manufactured ones gain strength.

CyBe Construction already has several demonstration projects in its portfolio, including an experimental 3D printed residential building in neighboring Saudi Arabia ( in the illustration above ). Like the UAE, Saudi Arabia is considering building large-scale 3D printed buildings to combat the shortage of affordable housing driven by growing urbanization. The Saudi Vision 2030 National Development Strategy provides for the construction of about one and a half million new residential buildings by the end of this decade.

Do you have interesting news? Share your developments with us, and we will tell the whole world about them! We are waiting for your ideas at [email protected].

construction Dubai DEWA CyBe R&Drone

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