3D printer wiring harness

3D Printed Wire Harnesses | NSTG Engineering

Combining Expertise To Bring A New Technology That Will Revolutionise Wiring Harnesses

At NSTG Engineering we’re always looking to the future and adopting new techniques and process, so we can offer the best possible solutions to our customers.

By working alongside Q5D Technologies, we’re in a position to offer design and manufacturing services to allow our customers to be able to 3D print wiring harnesses.

This a new manufacturing process that can offer a number of benefits to projects in any industry sector. By adopting this technology at this early stage can give your business or project a competitive edge.

As well as offering design and manufacturing services NSTG Engineering will also be working with Q5D Technologies to lease printers to companies and manufacturers to allow them to produce 3D printed harnesses in house.

Q5D Technologies is made up of two companies CEL-UK and M-Solv.

CEL-UK has developed a 5-axis platform that incorporated a 3D printer and silver based printed electronics, but they were frustrated that the silver paste needed to be cured in an oven. M-Solv had developed a technology that could cure and sinter much less expensive copper inks using a laser, so no separate ovens.

The skills from the two companies combined allow Q5D to offer a wide range of capabilities that can give customers the option to pick a solution that best suits their requirements.

Together they have designed and implemented a modular 5 axis 3D printer that is capable of printing or embedding wiring onto any surface.

Q5D has also developed the software that controls the printer, this has allowed them to develop the printing technology from the ground up and include self-calibration features, and to ensure the software architecture can be scaled for larger printers in the future.

Key Benefits Of 3D Printing Wiring Harnesses

3D printing of wire harnesses is a disruptive technology that can offer wide-ranging benefits to your business and projects. Check out some of the key benefits below.

Reduced Manufacturing Costs

The manufacture of wiring harnesses is labour intensive, the layout is usually done by hand on a pin board.
The use of robotic tools swaps labour cost for the amortised costs of capital and can reduce manufacturing costs by up to 50%.

Improved Safety

The common wiring failures are caused by embrittlement of the insulation due to humidy and UV or because of the ingress of fluids or perhaps because of the ingress of on terminations that leads to corrosion and overheating. These kinds of failures can causes arcing and can eventually lead to fires.
Failure of the wiring is a serious safety issue in the aerospace industry and has caused numerous fires and some notable disasters. It is also the main cause of failure and recalls in white goods and vehicles. It was a wiring failure in a refrigerator that started the Grenfell fire leading to the deaths of 72 people.
Q5D technology embeds the wiring inside a component, protecting the wiring against mechanical and chemical damage, and the use of CAD design on the wiring as well as the structural component means that it can be designed so that the flex on termination stays within the specified tolerance. Systems can be designed for safety.

Reduced Weight

Because harnesses are manufactured by hand and more importantly installed by hand, the gauge of wire is more normally chosen for its mechanical rather than its electrical properties.
Because Q5D embeds wires and printed electronics within a component it is possible to use a gauge appropriate to the electrical load.
Typical weight savings are between 10% and 40% depending on the complexity.

Increased Function

The convergence of IT and manufacturing, as well as electrification in sectors like aerospace and automotive, is increasing the complexity of wiring harnesses. At the same time, there is are strong pressure to decrease weight and cost.
By combining fine gauge wiring, printed electronics with embedded electronics and sensors in a 3-dimensional structure all designed by CAD and robotically manufactured using CAD/CAM, will make it possible to create much more complex systems, with little additional cost or weight.

Improved Quality

The ability to automate manufacture means that each harness is identical. Once a design has been tested then it can be reliably made and used any number of times. If it is manufactured to aerospace standards, then as long as the correct materials are used then every item manufactured using that design will also conform to existing standards. The marking of the wires and document handling part of the quality systems will need to be automated in-line with the new production method. Because the position of the terminations are defined by the design, testing of the wiring can also be automated. This should further improve quality control.

Reduced Development Time

With an automated production tool, it is possible to go from design to manufactured item in a matter of hours. Multiple prototypes can be made and tested, both for their electrical performance and their mechanical properties. This could alter the culture dramatically, making it possible for a designer to optimise a design through multiple iterations and be confident that the final product works. Not only would this save costly design time it would make it possible to create more sophisticated or even bespoke design that performs better.

Simplified Supply Chains

Trade tension and the global pandemic have exposed the fragility of the long and complex supply chains that are used in modern just-in-time manufacturing. The labour-intensive nature of wiring layups often means they are outsourced to low-wage economies, which leads to inexpensive, but unresponsive and complex supply chains. Since the start of the pandemic, there has been a realisation that it is necessary to increase investment in automation.

Printing Methods Available

Print Technology	Fused Filament Fabrication (FFF) Single or dual Material
Materials	PEEK, ULTEM, ABS, PETG, Nylong, glass and carbon filled materials and many others
Nozzle Diameters	0. 2 mm to 1.2 mm
Speed	60 mm/s

Sorry, your browser doesn't support embedded videos.

Sorry, your browser doesn't support embedded videos.

Orifice Diameter	50 μm – 600 μm
Materials	Silver Paste
Drop Size	Micro-droplets as small as 0. 6 nL
Jet Speed	Dispenses at 1000 Hz in continuous mode and up to 1500 Hz in burst mode

Sorry, your browser doesn't support embedded videos.

Sorry, your browser doesn't support embedded videos.

Want To Find Out More?

If you would like to find out more about the services that NSTG Engineering can offer or find out how this new technology can assist your next project, please fill in the form provided and we look forward to going through your requirements and working with you soon.

If you’re interested in leasing the printers so that you can use this technology in house, there will be a restricted number that will be available initially, but please ensure you tick the “Printer Leasing” option on the contact form and we will add you to the waitlist.

Your name

Your email

Company

Interested In
Design ServicesPrinter LeasingWould Like To Find Out More

Your message (optional)

▷ wiring harness connectors 3d models 【 STLFinder 】

Wiring Harness

grabcad

Example of a wiring harness. ... Dimensions were chosen at random.

Car Radio Wiring Harness

grabcad

Black

Harness wiring tool

prusaprinters

<p>Want to avoid bloody fingers when pitting your 3D printers wires in the plastic sleeving? This is the tool for you. ...Print with only one wall.</p> Category: 3D Printing

Wiring Harness Tab

thingiverse

Make sure to print in material suitable for use in intended environment.

Harness wiring tool

thingiverse

Want to avoid bloody fingers when pitting your 3D printers wires in the plastic sleeving? This is the tool for you. ...Print with only one wall.

Trailer Wiring Harness Cover

thingiverse

I needed a cover for the wiring harness to my trailer, since it sits out in the weather all the time. Without a cover the contacts get all corroded and difficult to use such that the lights on my trailer stop working. If this doesn't exactly fit...

Eclipse Wiring Harness Support

thingiverse

Wiring Harness support for Eclipse injector wiring harness.

Wiring Harness Tab

thingiverse

Wiring harness tab. ...Make sure to print in material suitable for use in intended conditions.

Dual Extruder Wiring Harness Support

thingiverse

These little brackets support the wiring for the print head using the bowden tubes as anchor points. ... I'm using them on a Qidi Tech-1 but they'll probably work with the Flashforge Creator or any of these other cloned printers.

8L90 Wiring Harness Removal Tool

thingiverse

Here is a nice tool to help easily remove the wiring harness from the case on an 8L90 transmission. ... I used 1.2mm walls and 2mm top and bottom in the settings on my print.

Extruder Wiring Harness Support Bracket

thingiverse

This little piece provides support for the print head wiring harness by clipping it to the filament guide tube and keeping it from flopping about. ...

Heated Bed Wiring Harness Support

thingiverse

Wiring loom support for hot bed. Made for Diggro Alpha-3, but should fit others of same design. Longer LK4 and LK4 Pro, Alfawise U30, etc. Inspired by a support I found/tried but did not fit my Diggro Alpha-3. Fits above the left rear bed...

nema 17 wiring harness mount

pinshape

This part was designed for my direct drive extruder's stepper motor.  I needed a clean way for the wiring harness (in tech flex sheath) to connect to the nema 17 stepper motor so as to not get in the way of other  component swaps.  I removed the...

16mm Momentary Switch Wiring Harness

thingiverse

Wiring harness for 16mm momentary button. The one I ordered from ebay didn't come with a wiring harness so I manually attached wires and created this cover to separate the wires so they don't come in contact with one another. It fits pretty well on...

1G DSM wiring harness block off plate

thingiverse

Block off plate for the 1G dsm wiring harness coming from the passenger side of the engine bay

GRL FPV PRO 2 Wiring Harness

thingiverse

design for GRL FPV PRO 2 Print in TPU, in your perfered hardness, print 2x and run cables through inside the spaceres Frame: https://gravitylossfpv. com/GRL-FPV-PRO-2-TITANIUM-Freestyle-Frame-5-p385396949 Links: https://linktr.ee/tage_fpv

Ender 6 Wiring Harness Conduit Clamp

prusaprinters

<p>This is a wiring harness conduit clamp to replace the original smaller one that comes with the Ender 6 core xy 3d printer. The original is too small, so only the wires are able to fit through it. I made this one so that the conduit itself is...

Trailer Wiring Harness Cover with Ziptie mount

thingiverse

(Remix of https://www.thingiverse.com/thing:4787938) I liked the Trailer Hitch Wiring Harness Cover, but wanted to attach it to the tow equipment, so I added this so that I don't lose the cover. This adds a littler arm and a loop to stick a...

Creo wiring harness or cabling (battery connector)

grabcad

Creo wiring harness or cabling (battery connector)

Ender 5 Bowden tube/wiring harness support

thingiverse

This is a slight modification to a Creality Ender 5, which keeps the bowden tube and wiring harness above the frame and other components at all extreams of motion. The existing wiring harness can be used as it, but I found it necessary to use a...

Winice M09 Heated Bed Wiring Harness Support

thingiverse

This is a Heated Bed Wiring Harness Support for the Winice M09 3D Printer / Zugentlastung fürs Heizbett für den Winice M09 3D Drucker It's a mod from the Part for the Longer LK4 Pro https://www. thingiverse.com/thing:4165104

Ender 6 Bracket for Wiring Harness

thingiverse

You need 2 t-nuts and 2 m3s Tested working

GM Transmission Wiring Harness Repair Clip

thingiverse

This thing is designed to repair a broken clip on a GM transmission wiring harness. ...The clip snaps over the back of the connector and securely latches onto the solenoid saving you from having to buy another harness.

FT-5 Wiring Harness Connector and Covers

thingiverse

11/22/2016 -- Had to mark this as a work in progress. . I messed up the files and they have very bad walls now. Nothing matches where it is supposed to meet and the corners have no integrity. I wanted a cleaner look around the print head and wiring...

Ender 6 Wiring Harness Conduit Clamp

thingiverse

This is a wiring harness conduit clamp to replace the original smaller one that comes with the Ender 6 core xy 3d printer. The original is too small, so only the wires are able to fit through it. I made this one so that the conduit itself is clamped...

TEVO Wiring Harness Top Plate Clamp

thingiverse

This clamps the umbilical wiring harness going to the effector to the top plate from the bottom and top of the plate fixing in place and directing the harness between the X and Z columns out the way of anything it could snag. The clamp is...

Ford Transit Ceiling Wiring Loom Harness

prusaprinters

<p>This clip snaps into the holes in the frame of the Ford Transit ceiling to replace broken or missing factory clips. There is a slot to hold a 4mm-wide zip tie to secure the wiring loom. (Note: ziptie slot not yet tested.)</p> <p>The snap fit is...

7 way trailer wiring harness spacer

thingiverse

My buddy needed a spacer to attach his 7 way trailer wiring harness to his pickup so I designed this for him. Hopefully, somebody else can find it useful as it is not commercially available according to my friend. The included stl is 20mm tall...

Anycubic 4Max wiring harness hole cap

thingiverse

Depending on filament and printing parameters, latches may require slight sanding to fit into place.

Front Cable Guide for Jubilee Printer wiring harness

thingiverse

A front Cable guide for the Jubilee printer. Requires (2) M5X10mm button heads. This is designed to print as shown without supports. ... If printed sideways threads will not print well.

Print-Rite DIY 3D Printer - Wire Harness

JavaScript seems to be disabled in your browser.
You must have JavaScript enabled in your browser to utilize the functionality of this website.

Proceed to Checkout

Total price

$0.00 nine0007

Basket 0

Want free shipping? click here Learn more!

{{/findAutocomplete}}

SKU: {{sku}} {{#isFreeshippingEnabled}} Free shipping on eligible orders {{/isFreeshippingEnabled}}

{{#isDiscountFlag1Enabled}}

{{/isDiscountFlag1Enabled}} {{#isDiscountFlag2Enabled}}

{{/isDiscountFlag2Enabled}} {{#isDiscountFlag3Enabled}}

{{/isDiscountFlag3Enabled}} {{#isDiscountFlag4Enabled}}

{{/isDiscountFlag4Enabled}} {{#isDiscountFlag5Enabled}} nine0007

{{/isDiscountFlag5Enabled}} {{#isDiscountFlag6Enabled}}

{{/isDiscountFlag6Enabled}} {{#isDiscountFlag7Enabled}}

{{/isDiscountFlag7Enabled}} {{#isDiscountFlag8Enabled}}

{{/isDiscountFlag8Enabled}} {{#isDiscountFlag9Enabled}}

{{/isDiscountFlag9isProhibited}} More {{/isProhibited}} {{/is_combo_product}} {{#isProhibited}}

​We are sorry, this product is not available in your country

{{/isProhibited}}

{{#hbk_price. stock_2_group_0_original_formated}} {{hbk_price.stock_2_group_0_original_formated_label}} {{hbk_price.stock_2_group_0_original_formated}} {{/hbk_price.stock_2_group_0_original_formated}} {{#is_combo_product}} {{hbk_price.stock_2_group_0_combo_price_label}} {{/is_combo_product}} {{hbk_price.stock_2_group_0_formated}} {{#hbk_price.stock_2_group_0_original_formated}} {{hbk_price.stock_2_group_0_you_save_formated_label}} {{hbk_price.stock_2_group_0_you_save_formated}} {{/hbk_price.stock_2_group_0_original_formated}}

STL file Otter wire harness plate・3D printer design download・Cults

---

Harness for harness Pup Paw

5,69 €

Tickets Please Guy - Rick and Morty Train Conductor Cookie Cutter

1. 89 €

Nightwing harness plate

5.69 €

nine0063 Molecajete Large Pig Stone Mortar Spanish-Latin Kitchen Utensils

4.74 €

Rick and Morty Portal gun flat decoration

1.89 €

Pig snout Harness plate

€5.69

Tickets Please Guy - Rick and Morty Train Conductor Decoration

1.89 €

nine0063 Hearty bowl of chicken noodle soup without spoon

11.40 €

Best 3D Printer Files in the Fashion Category

Cosplay Dagger

Free

Tetrahedral Chain Fabric

Free

Left 4 Dead Witch Bride Cosplay Claws

Free

Cockade

Free

PINEAPPLE

2,50 €

Expanse Backpack Panel,Handles,Hoses

Free

NIKE AIR MAX 720

3,50 €

MAGIC SNAKE, CONNECTED, IN SITE, RIGID, REVITALIZABLE, REPAIRABLE

€3. 75

Bestsellers in the Fashion category

3D sock knitting machine

28.30 €

Happy New Year headband

0.62 €

Simple boxes for 2-6 SD cards or 4-12 microSD cards

1.40 €

nine0063 Keychain with a skull

1.24 €

Cadena cubana print in place of Cuban chain

1.33 €

Adidas Superstar Finger

2.12 €

Yeezy foam runner v2 sneakers

5 €

BATCAT HELMET

3.69 €

nine0063 Cuban link chain with imprint

3,50 €

CASH AND CARD HOLDER

0,75 €

Messi, what are you looking at, you fool.

€1.99

Bomb Devil Helmet Chainsaw Man cosplay ready

12.12 €

Nike Air Jordan Colorized MMU Multi Material

€1.89

Croc nuts

0.96 €

Storage cube for SD and MicroSD cards. 12 SD / 8 MICROSD OR 4 SD / 40 MICROSD

1.99 €

Yeezy Foam Runner

5 €

---

---

Do you want to support Cults?

Do you like Cults and want to help us continue our journey on our own ? Please note that we are a small team of 3 people, so it is very easy to support us in maintaining activities and creating future developments. Here are 4 solutions available to everyone:

• ADVERTISING: Disable the AdBlock banner blocker and click on our banner ads.

  ---

  Learn more

  • 
    Faro focus 3d s 120 laser scanner
  • 
    Simulate 3d printing
  • 
    3D scanner next engine
  • 
    3D printing needed
  • 
    Best large scale 3d printer
  • 
    3D print omnitrix
  • 
    3D printed balisong
  • 
    3D printer for space station
  • 
    3D leopard print
  • 
    3D printing methods comparison
  • 
    Digital light synthesis 3d printing