3D printer in the philippines

In the UK, almost a third of the waste comes from the construction industry. According to the Transparency Market Research Group, the construction industry worldwide will produce 2.2 billion tons of construction waste by 2025. And although most of the waste is related to the demolition of buildings, the construction sites themselves produce a lot of waste. nine0003

Conversely, 3D printing can reduce waste to almost zero. A 3D printer uses a well-defined amount of material that is required to print a design - no more, no less. This can be a big savings.

• Reduced energy consumption

3D printing in construction encourages the use of locally available materials and natural ingredients. This practice can reduce energy costs in transportation, construction and manufacturing, as most local materials require less energy to process or install. If traditional materials with toxic chemical impurities are replaced with natural ones, then the toxicity of the entire construction can be reduced. In addition, local materials are often better suited to local climates and can reduce a building's heating or cooling load, which also reduces construction costs. nine0003

• Save time and money

As with AI in construction, a 3D printer can run 24 hours a day, 7 days a week. This means construction projects have the potential to be completed much faster and a number of low-skilled labor costs can be avoided. What's more, 3D printing eliminates the need for temporary structures, such as formwork and scaffolding, that are commonly used in traditional construction. Studies of 3D printed concrete structures have shown a significant reduction in formwork requirements, reducing costs by 35-60%. nine0003

• Can realize unusual design shapes

One of the most attractive characteristics of 3D printers is their ability to create complex and unusual design designs, including a single, unique one. Since the job of a 3D printer is to layer the material, they can be programmed into absolutely any unusual shape that would be much more difficult to create with traditional techniques.

• Minimize human error and improve safety

The published injury statistics at the workplace by the American agency BLS in 2020 indicates that construction is one of the most traumatic areas and a high incidence of diseases. Every day, about 5333 workers die on the construction site. And with the advent of 3D printing, the number of work injuries and fatalities will obviously decrease, as it makes construction more programmable and automated. Robotic construction requires standardized, accurate and complete digital building information, making this technology more accurate and efficient, with minimal rework due to human error or any information inconsistencies. The usual problems with materials and components that need to be stored somewhere, protected from damage are leveled out, problems with installation and work in progress due to damage also disappear - 3D elements are created as they are built, they do not need to be moved and stored. nine0003

• Exploring new markets

The use of a 3D printer also allows construction companies to enter new market sectors that were previously inaccessible to them. And for start-up companies, having a 3D printer will be a competitive advantage. What's more, 3D printing is a brilliant way to elevate or improve the reputation of a construction company's brand among those who believe that concrete production has an impact on the planet's environment.

Distribution of structural 3D printing

3D printing for structural reinforcement, small scale components and structural steel could revolutionize design, construction and space exploration. In addition, the European Space Agency (ESA) believes that using 3D printed metals to create high-quality complex shapes can significantly reduce their cost, and they will become very common.

ESA has developed a project with the European Commission to improve the printing of metal components that can be used in space. In total, 28 European partners have united for the joint project AMAZE (Additive Manufacturing Aiming Towards Zero - layer-by-layer 3D printing for zero waste from production and efficient production of high-tech metal products). nine0003

Almost everything can be designed on a computer, so AMAZE plans to install a 3D printer on board the spacecraft, and as soon as an astronaut needs any part, a tool, he can simply print it.

Structural 3D printing

Civil engineering 3D printing

Civil engineering 3D printing has been gaining popularity over the past decade, as has the aerospace and biomedical industries. This revolutionary manufacturing technique is based on its unique ability to create any geometric shape without any formal restrictions, minimizing waste but increasing productivity and results. The construction industry's push towards automation has recently reached important milestones, including the creation of the first structures using robotic "arms" and 3D printing technology. nine0003

The use of 3D printing in the creation of structural elements from polymer materials, concrete and metals is becoming more common.

These civil engineering technicians can create freeform and innovative architectural designs using CAD-integrated software.

However, despite considerable research in the aerospace and bioengineering industries to evaluate and analyze this mechanism, there is still a lack of understanding of its use, the impact of 3D printed materials in civil structures, both in terms of material properties and structural response. nine0003

Imperial College London

Read also: Best Building Apps in 2021

WIKI HOUSE - 3D printing in construction: what is the concept behind

Wiki House is an innovative project created by a small group of architects in London in 2011 . It offers an open source digital house design system that allows users to create, upload and share designs and print their own houses.

The kit does not require any special knowledge and training and can be created in 1 day. Elements are digitally cut from ordinary sheet material, like plywood, using a CNC machine. And it's much faster, less costly, and doesn't require the involvement of experts, as in conventional traditional construction.

A standard two bedroom house can be built for less than £50,000 and additional components such as cladding, insulation, windows and more can be added to the main frame of the structure. The first house that was built on the basis of the open source Wiki House technology was a two-story building. The 3D printed house was presented at the London Design Festival in 2014. nine0003

The Wiki House movement was spearheaded by Alastair Parvin, whose TED presentation "Architecture for People, Built by People" talked about the promise of 3D printing in construction. The creator of this project believes that Wiki House can help solve the housing problem, especially in emergency situations such as earthquakes (there is already evidence that 3D-printed houses can withstand shocks up to magnitude 8).

In the future, this could become a real alternative to low-cost houses, while allowing the customer to control the design of the project. nine0003

3D building built using Wiki House

Will 3D printing be the sustainable future of building?

3D printing has the potential to revolutionize the supply chain and structure through a new method of design and manufacturing. According to the study, 3D printing can help the construction industry become more economical, more efficient and greener.

Saxon University of Applied Sciences scientists Ivo Kotman and Neils Faber claim that 3D printing technology will be a "game changer". They explored the possibilities of 3D printing concrete, and their conclusions are:

• 3D printing shortens the supply chain and the overall design process. 3D printing right on the job site eliminates time-consuming steps in the design process. The architects, engineers, contractors, clients, and executives who normally have to be actively involved in a project are no longer needed in 3D printing. Since all tasks can be combined in one figure of the architect, who uses the modeling method and reproduces the exact holistic designs.
• Pipe fitting and electrical wiring become easier and more efficient. Heating systems, insulation, plumbing and electricity all require the laborious on-site installation of conventional construction. However, in 3D printing, some of these features can be incorporated into the 3D printing process. Cavity wall printing is less resource intensive, improves insulation, and allows the use of 3D-printed hot or cold water channels. Moreover, the need for on-site installation is eliminated, which directly affects the reduction of waste. nine0052
• The best logistics. 3D printing eliminates 3 logistics and shipping issues. Firstly, a lot of materials and elements often deteriorate upon delivery, and if everything is printed on site, then damage is minimized

Secondly, in order to withstand transportation, the parts must be with increased technical characteristics, which by default increases the cost of them, and therefore the entire project. 3D printing right on the construction site will help to avoid such additional costs. nine0003

• Creation of individual house designs available to the general market. Usually, building a house with the involvement of an architect is an expensive pleasure for most consumers. But with concrete 3D printing, you don't have to worry about the chosen shape, it won't cost more. In fact, this means that in the future more people will be able to buy houses of their own design according to their individual needs

Reverse side of the coin

While 3D printing is definitely attractive, it's still important to look at it impartially, removing some of the promotional stimulus. Skeptics note several disadvantages of this technology.

• Research and development costs

Most construction companies operate with relatively low profitability. To start using 3D printing everywhere, significant investments will be required.

• Will consumers see this as a marketing ploy? nine0146