3D printed watch case
3D printed watch case Archives
While there are those who have used 3D printing to make their own watch cases, watch bands, and watch chargers, others have taken the next step and actually made 3D printed watches, from kid-friendly to sophisticated, wooden to gold and plastic, and even timepieces that can tell you if you’ve had a little too much to drink. For years, I rocked the same black, Velcro, digital sports wristwatch every single day. Looking back at old photos, it was definitely functional, but not at all attractive. My friends joked that they would have to pry it off my wrist on my wedding day…which they did not, I might add. I decided on my own that a watch with a Velcro band and light-up screen didn’t really say ‘elegant winter wedding.’
But a new 3D printed watch that’s the result of a collaboration between French special metals distributor STAINLESS and watchmaking company UTINAM Besançon might be the perfect accessory for a fancy event.
“…we worked in 2018 with a well-known French watchmaker, Mr Philippe LEBRU (who built giant clocks in France, Switzerland and Japan) to build the first watch developed for metallic additive manufacturing,” Jean-Baptiste Sepulchre, the Marketing and Communication Officer for STAINLESS, told 3DPrint.com. “This project is our way to celebrate our 90th birthday, STAINLESS having been created in 1928.”
The timepiece, conceived of and assembled at French watchmaking capital Besançon, is said to be the first automatic, mechanical 3D printed watch made in France. The two project partners are both well-known for their technical expertise and reliability: UTINAM Besançon was founded by monumental clock and original watch creator Lebru, as mentioned above, and STAINLESS distributes special metals to demanding industries, like aerospace and medical.
[Image: L’Est Républicain/Ludovic Laude]
The two companies were committed to having as many of the watch components as possible manufactured within the boundaries of Franche-Comté, a traditional province in eastern France; one of the only exceptions was the Japanese timing mechanism. A 100-year-old factory in Morteau made the watch hands, and a craftsman from Besançon created the hand-sewn, genuine leather bracelet.
The watch case was entirely 3D printed, using laser melting technology, out of stainless steel 316L powder on a Renishaw AM250. Apprentices from the Besançon training center at the UIMM “Creativ Lab” 3D printed the case.
The project came about from a STAINLESS initiative to showcase its values in honor of its 90 years in business. To do so, STAINLESS wanted to complete a project that was regional, innovative, and historic, and reached out to Lebru with a proposition to combine their separate expertise on a collaborative piece.
The collaboration itself can be considered something of an innovation, given that both participants focus on very different end products: Lebru and UTINAM Besançon designs and manufactures original watches and clocks, while STAINLESS supplies raw metal materials, including metallic powder for 3D printing.
Joëlle Verdier, STAINLESS president, and Philippe Lebru, UTINAM Besançon watchmaker [Image: STAINLESS]
But because both of the companies were open-minded, they were able to get past the typical relationship between customers and suppliers and transcend to one based on, as STAINLESS put it in a press release, “mutual confidence and trust,” which resulted in a lovely, 3D printed metal watch.
At last month’s MICRONORA Exhibition in Besançon, STAINLESS displayed the 3D printed watch at its stand. Starting at the end of the year, it will be on sale at the UTINAM Besancon boutique, which is opposite the Musée du Temps.
Discuss this project and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the comments below.
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Examples of positive and negative applications of the 3D printer
Every year 3D printing becomes more and more popular. The 3D printer, as a tool for turning a digital model into a physical object, is gaining popularity, outperforming other production methods in many ways due to its affordability.
But do not forget that a 3D printer is just a tool. A lot depends on how this tool will be used.
Available 3D printing technologies
All 3D technologies can be conditionally divided into 4 types.
Layer by layer welding with molten material.
The principle of operation is similar to the familiar glue gun. The print media is melted to a semi-liquid state in the print head and applied with a nozzle to the print surface where it solidifies. This is how the finished 3D model “grows” layer by layer on the printing table. Not only thermoplastics can be used as consumables, but, for example, chocolate, icing, concrete, etc.
This is the most common type of printer. Inexpensive FDM printers are often used as home assistants. This is facilitated by an inexpensive price and a variety of consumables.
Selective curing of resin (photopolymer printers).
The material used is a photopolymer resin that hardens under the influence of UV radiation. As a source of UV radiation, a thin laser beam, a DLP projector or an LCD screen with a UV matrix, or any other design can be used. For example, some industrial 3D printers apply a photopolymer using thin nozzles and immediately illuminate it with a UV lamp.
Previously, these printers were quite expensive. Today, with advances in technology, photopolymer 3D printing has become affordable and photoresin printers have become popular as home hobby printers.
Selective bonding of powdered material.
On the print head of the printer there are several nozzles through which a binder is supplied, which is selectively applied to the powdered material. Various materials can be used as a material: for example, gypsum or metal powders. But gypsum is most often used.
Since dye can be added to the "glue" during printing, such printers are usually used for the production of color demonstration models or souvenirs.
Laser sintering of powdered materials.
The youngest technology, but with great potential for use in large-scale industries. With the help of a laser or a heated print head, selective sintering of the metal powder occurs in an environment filled with an inert gas.
These are already serious industrial printers that are used for the production of functional metal assemblies and parts. Currently, such 3D printers are actively used in the aerospace industry.
Where there is duplication of objects, there are always disputes about copyright and piracy.
The production of any product is a long and painstaking work, and often more than one person. Before you get a finished decorative product, for example, a figurine, you need to think through everything to the smallest detail. Usually, before modeling, the artist draws a lot of sketches, the details of clothing and accessories are thought out. Only after that the 3D modeler gets to work and begins painstakingly recreating the 3D model.
Functional models are often redesigned by engineers after the prototype has been made. There can be a very long way between the initial idea and a stable working mechanism. And it’s very disappointing when such work is simply copied and posted in the public domain.
It was one of the first mass manifestations of "3D piracy". At that time, 3D printing was only gaining popularity, and many users, having printed a dozen figurines, were looking for a useful application for a 3D printer. Given the low plastic consumption, the printed LEGO blocks were very inexpensive.
3D printed LEGO bricks
Despite the far from ideal surface, many were satisfied with such a copy. Some have argued that the accuracy of a home FDM printer is not enough for the bricks to fit well with the original LEGO, but for most users everything fit perfectly.
At the moment, LEGO is actively removing models that copy the original sizes of the famous bricks and men from the network. On popular sites, only custom elements of LEGO-men and LECO are left that are not the original size.
Custom heads for LEGO men
Games Workshop, which produce the most expensive table soldiers in the world, sued Thomas Valenti (USA) back in 2012. Thomas has modeled, printed and made publicly available several miniatures based on the Warhammer universe. The court sided with Games Workshop and the models had to be removed.
3D Printed Chaplain
Chaplain 3D model from Warhammer 40k
Games Workshop went one step further by banning fans from creating art and other work based on the original settings and characters. As a boycott, users of the Warhammer 40,000 section on Reddit are proposing to abandon the company's products as much as possible - print game figures on 3D printers, use paints from other companies, or switch to other universes.
The production of modern films is not a cheap pleasure, and film companies try to recoup their costs not only by showing them in cinemas, but, for example, by producing souvenirs.
DreamWorks has an entire consumer goods division that helps recoup the cost of a movie if it fails at the box office. Film companies recognize that fan-made productions often surpass the official "souvenir" in accuracy and detail.
DC Universe Batman fan model
Many film companies are closely following the development of 3D printed merchandise, but do not yet know how to respond. For example, Paramount Pictures, Marvel Studios and Warner Bros. They themselves began to upload models for 3D printing to the network, before the release of new films.
Seal of weapons
24-year-old law student Cody Wilson was the first to make a gun on a 3D printer. Cody designed and 3D printed a combat pistol on his own. After 8 years, the idea of making firearms using 3D printing has not only not died out, but flared up with a bright fire.
It started in Texas in 2012. It was there that the company Defense Distributed was registered, the ideology of which was the development of models of firearms that anyone could make on a home 3D printer.
The first “swallow” was the Liberator - a compact plastic pistol printed on a 3D printer from ABS plastic. The only thing that could not be made on a 3D printer was the striker, which was successfully replaced by an ordinary nail. The first printed pistol was made on a Stratasys Dimension SST 3D printer.
Liberator - the name is borrowed from a cheap pistol that was developed in 1942 in the USA.
The Liberator fired a fairly weak .380 ACP round and could only last a dozen rounds at most.
In the spring of 2014, a video appeared on the Internet with a man shooting from a plastic revolver with a huge drum. The video greatly stirred up all of Japan.
Unknown was Yoshitomo Imura (Yoshitomo Imura) - 28-year-old employee of the Shonan Institute of Technology. Despite Imuru's claim that he fired blanks on the tape, he was arrested and sentenced to 2 years in prison.
The Zig Zag design was a reimagining of revolvers popular in the 19th century, which used a rotating .38 caliber barrel block mounted on a pistol grip.
In 2015, mechanical engineering student James Patrick posted a video online showing a 3D printed PM522 Washbear in operation.
The PM522 visually resembled a children's pistol from a science fiction movie, but at the same time the pistol had a strong and rigid frame. Washbear is also safer than its predecessors. At rest, the firing mechanism was not in line with the primer, so the PM522 was protected from accidental firing, for example, when dropped. The only metal part was the nail that replaced the striker.
Canadian with the nickname CanadianGunNut, ThreeD Ukulele or simply Matthew, inspired by the Liberator project, designed and posted his project - Grizzly. Grizzly is an ABS+ plastic rifle. It took the Canadian 3 days to design the rifle and another 27 hours to manufacture it using a Stratasys Dimension 1200es industrial 3D printer.
Grizzly 9 Rifle0063
The first version of the Grizzly had a smooth and straight .22 barrel. But this turned out to be not a very good decision, and the barrel cracked after the first shot. Subsequently, Matthew replaced the barrel with a tapered barrel with rifling inside.
Plastic “cutting” could not affect the ballistics of the bullet in any way, but added strength to the barrel.
The Liberator 12k is a 12-round shotgun made by a well-known, in narrow circles, enthusiast in the world of 3D printing - Jeff Rodriguez.
Rodriguez managed to create a simple and at the same time reliable design, "mixing" a pistol and a pump-action shotgun in the design of the Liberator 12k. A huge plus for manufacturing and reliability was the absence of small parts in the shotgun mechanism.
Since the plastic was not strong enough, Rodriguez reinforced the design of the Liberator 12k with metal pins and added metal tubes inside the barrel and drum. The metal parts were purchased from a regular hardware store, so anyone could easily make a Liberator 12k with their home 3D printer.
The first sign was the Shuty-MP1, a semi-automatic pistol made by an amateur gunsmith with the nickname Derwood, in April 2017.
The Shuty AP-9 still uses a pistol barrel, but the trigger and return spring are taken from the civilian version of the M16. This improved the reliability of the rifle.
Despite the negative examples of application, 3D printing is actively used in many areas, helping to save time and create products that cannot be produced by other methods.
Metal-printing 3D printers are actively used in medicine for the manufacture of titanium implants. For example, a patient needs to have a hip joint implant made. According to the results of CT, the necessary area of bone tissue replacement is agreed with the doctors and a prosthesis model is created that is ideal for this patient. After all approvals, the finished model is sent for printing.
3D model of implant
The main areas of 3D printing of implants in medicine are maxillofacial surgery, traumatology, orthopedics, oncology and veterinary medicine. A big advantage over classical methods of manufacturing implants is the ability to create a cellular or porous structure. This allows for better integration of the prosthesis into the bone tissue.
Samples of printed implants and pins
The manufacture of even a relatively simple traction prosthesis is a rather laborious and lengthy process. 3D printing has reduced costs and accelerated the production of prostheses. In addition, it became possible to customize the prosthesis.
Customized child prostheses
Some enthusiasts are modeling and posting models and detailed instructions for assembling traction prosthetic hands and fingers in the public domain so that any user can print and make a prosthesis at home.
Simple Traction Hand Model
Building custom drones
Aerialtronics is a small Dutch company that specializes in building unique, customized drones. Aerialtronics manufactures and develops unique drones, the characteristics of which can vary depending on the needs of the customer.
Initially, a basic concept model was designed, which consists of a platform and a set of elements that can be changed at the request of the customer. Changes can affect almost any part of the drone. The customer can choose the number of motors and their power, payload, flight time, supported software and much more.
Aerialtronics base model
But any, even minor changes in the characteristics and design of the drone required the manufacture of new elements and design changes. Classical manufacturing methods turned out to be quite laborious and long. To save time and money, a Stratasys uPrint SE Plus 3D printer was purchased.
Thanks to 3D printing, it was possible not only to speed up production, but also to devote more time to improving individual components, because the finished model is ready the next morning. Rapid manufacturing allows you to print a part, test it, make the necessary changes to the 3D model and make a new sample. Aerialtronics engineers manage to manufacture and test 8-10 variants of a part in a few days in order to achieve maximum quality.
Gas turbine prototyping.
Prototyping by traditional methods is often time consuming and expensive. Because of this, the price of an error in calculations and 3D modeling can be very expensive.
For example, the production of turbine engine parts is usually based on careful preparatory calculations, but even this does not always prevent errors in the production of a test prototype. After all, even the most modern software methods cannot replace physical tests. But due to the high cost (over $20,000), it becomes impossible to produce multiple prototypes for testing.
Turbine Technologies (Wisconsin, USA) and its subsidiary Kutrieb Research have found a way out - 3D printing. Thanks to the 3D Systems ProJet 3D printer, it was possible to reduce the cost of prototyping by about 10 times to $2,000.
3D model and printed part of turbine
A turbine model is printed on a wax 3D printer, tested and then cast from metal. In addition to the cost, it was possible to significantly speed up production. After all, the production of traditional stencils with filling in molds took up to 5 weeks, and the 3D printed model is ready by the morning.
Despite the unethical side of 3D printing, there are still more positive use cases. 3D printers have become indispensable assistants in various industries - from home hobbies to serious industries. With the help of 3D printers, unique products are made that could not be obtained using other machines.
Popularization of 3D printers is a matter of time. But do not forget that 3D printing is just a tool, just like a drill or a hammer. It depends only on the user how it will be used.
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