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Mandalorian armour 3d print


Mandalorian Beskar Armor 3D Print Files

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Listed on Nov 5, 2022

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Armor

Select an option Thigh Plate (€82.62) Shoulder PLT (€57.20) Chest Plate (€152.53) Shin Guards (€82.62) Helmet (€158.89) Full Set (€400.56) Just Armor (€267.04) wrist Gauntlets (€57. 20)

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Listed on Oct 13, 2022

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3D File Mandalorian - Chest plate armor - 3D model

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Application of a 3D printer for the manufacture of cosplay elements, examples of use

07.10.2021

Content

    • Advantage of the 3D elements
    • Examples
    • Making master models
  • Rating of the best cosplay printers
    • FDM printers
    • Resin printers
  • Totals

Probably everyone wanted to feel at least for a while in the shoes of their favorite hero. Or briefly be in a fantasy world. Cosplay allows, at least for a while, to plunge into a fictional world with its own laws.

Cosplay should not be confused with role-playing, because cosplay does not imply the development of the character or history of the character. It focuses on the detailed reproduction of the image of the character to the smallest detail.

Some people think that cosplay is limited to curvy girls in skimpy outfits, but this is far from the case. The skill of some cosplayers is amazing. They manage to single-handedly create amazing things with precision and detail that many workshops cannot reproduce.


Terminator suit from Warhammer 40k

A good cosplay is not only an external correspondence to the appearance of the selected character, it is the ability to convey the character and other features of the character (for example, characteristic movements, facial expressions, etc. ). At photo shoots, with the help of Photoshop, they try to add the atmosphere of the world in order to better convey the nuances of the character.

It is believed that the term Cosplay was coined by Japanese journalist Nobuyuki Takahashi. The word itself is a combination of the initial letters of the word costume (costume) and play (play).

Warhammer 40k universe photo shoot

The advantage of 3D printing for costume elements

Previously, a cosplay costume was literally made from improvised materials. Each, to the best of his skills, available tools and ingenuity, used various, mainly construction, materials to assemble the costume - isolon, glue gun, tourist rugs, etc.

Now available special materials for the manufacture of parts. The most popular of them is Eva foam.

Eva

Eva is a very convenient material for making a variety of armor. The biggest advantage over other materials is thermoplasticity. When heated, eva easily bends, and after cooling, it keeps its shape. On sale you can find eva foam of various hardness and thickness.


Making armor from eva

But there are certain nuances - for the correct cutting of eva, patterns are needed (there are special patterns or patterns for pepakura are redone). When cutting, it is necessary to take into account the location of the edges and make the cut not straight, but at an angle. Sections, after gluing, must be further processed with sandpaper. The surface of eva is porous, so it is advisable to treat the surface with latex before painting to obtain a smooth surface. For painting and putty, it is desirable to use elastic materials, because eva still remains a little flexible.

Pepakura

Papercraft - this is the name of patterns (reamers) for the manufacture of various elements from paper.

Not only cosplayers are addicted to papercraft, for some it is enough to glue a paper model for a collection.

Usually pepakura is used as an inexpensive and easy way to make massive armor when there is no way to get eva foam.

First, the paper model is glued together. Paper is usually chosen with a high density to minimize the risk of deformation of the model during further work.


Finished paper model

After gluing, the model must be strengthened. For this, fiberglass and epoxy resin are usually used. When impregnating a paper model, it is very important to ensure that the geometry of the model does not "lead". Usually epoxy and fiberglass are applied in several layers. Before applying a new layer, it is necessary to wait for the polymerization of the old one, usually it takes 24 hours.

The resulting model is strong, but too angular. Models in papercraft are high-poly and it is necessary to manually smooth out the angularity with putty and sandpaper. After painstakingly removing the surface of the model, it can be painted.


Left paper model, right after strengthening, processing and painting

Models made by this method are very heavy due to epoxy and putty. And the manufacture of one product takes a lot of time, but this method remains popular because of its availability and low cost. Epoxy can be found in any building market, and fiberglass is easily interchangeable with other materials.

Modeling and casting

This method is suitable when you need to quickly produce many identical parts. A master model is made (for example, from plasticine) and a mold is removed from it using special silicone, into which epoxy, special two-component plastics or polyurethanes can then be poured, depending on what characteristics you need to get in the finished product.


Two-component plastic purity print with metallic powder

To color the finished casting, you can knead the dye into liquid plastic or rub the mold with special powders.

It makes sense to make silicone molds if you need to make many identical elements, it is not advisable to remove the silicone mold for one casting. Silicone is still not cheap and not everywhere you can buy it. In addition, it is necessary to have some skills in silicone and plastic/resin casting in order to minimize the amount of air bubbles and get a quality casting.

Handy materials

And of course, masters know how to use the most unexpected things for cosplay. For example, PVC pipes are often used to make frames for fantasy weapons. Izolon for making feathers for wings, etc.


Acrylic folding knife


Using PVC pipes as a sword frame

3D printing

Using a 3D printer to make a complete costume may not always be advisable due to the high cost. But in the manufacture of elements with complex geometry, small elements or high detail, it can greatly facilitate the task and save a lot of time. A 3D printer becomes indispensable for printing engineering, moving elements. This is very convenient when a seat for all wiring and electronics is immediately included in the model and you don’t have to puzzle over where to place everything after assembly.

But 3D printing also has its drawbacks. When fabricated on an FDM printer, models must be further processed to obtain a smooth surface. If you print on a photopolymer printer, then the cost of the finished product will be quite high. Large elements of the costume will have to be printed in parts and then glued together.

Cosplay 3D printer application examples

Whole costume printing

A 3D printer is becoming an indispensable tool for manufacturing geometrically complex suits or, for example, functional elements of armor.

Iron Man Armor.

Emily Yarid has been modeling, building and refining Iron Man armor since 2013. She initially took it up out of boredom, deciding to upgrade the costume she had.

In the Tony Stark suit, the reactor glows, the helmet automatically closes and opens. On the back there are functional "wings" that open and close.


One of Emily's ready-made costumes

The girl uses a 3D printer to make armor elements. After printing, she processes and paints the details herself.


Printed Armor


Tony Stark Mask

HALO

A user with the nickname mosquitobandito collects full-fledged armor from the HALO universe.


Armor 3d model

Armor is almost entirely 3D printed. There are a lot of issues that need to be addressed in modeling to keep the armor as mobile as it is in the game.


shoe cover


Pre-assembly of the upper part of the armor before gluing and processing.

The armor part is pre-cut into several parts and printed in parts on an FDM printer. After printing, be sure to check how the parts fit together, as the plastic may shrink unevenly.


Treated and painted hand protection

Costume print

Making a full-fledged costume using 3D printing is not always justified. Simple shapes are much faster and cheaper to make from other materials such as eva.

But complex parts such as helmets, weapons, armor elements are much more accurate if they are made using 3D printing.


Steam Punk Star Wars Helmet

Hand making all the patterns would take much longer, and it is important to make all the patterns symmetrical. This is a very painstaking work that requires a lot of patience, perseverance and experience.


Iron Man Steampunk Helmet


Composite weapon

Some elements seem quite simple to manufacture, but it can be very difficult, even with a template, to make symmetrical and smooth bends.


Wolverine's Buildable Helmet


Master model making

Sometimes the material with the desired properties is found only among foundry resins and plastics. But to remove the form, you still need a master model.

Epoxy sword casting

It was necessary to make a transparent sword. Epoxy resin is well suited for manufacturing. The master model (except for the rose) was printed on a 3D printer.


Prepared master model

The sword was printed in half - it is much easier to get a high-quality casting without bubbles. The halves of the sword are still the same and can be glued together. After printing, the surface of the master model was brought to perfect smoothness and primed.

Formwork is being prepared from improvised materials for pouring silicone molds


Preparation of the master model for filling with silicone

A slightly tinted epoxy resin is poured into the resulting mold to give an icy blue tint. After casting, 2 halves can be glued together with the same epoxy.

The result is a stunning sword, as if carved from ice. Such an effect would be difficult to achieve using other materials.


Finished casting


Finished Epoxy Sword

Rating of the best cosplay printers

FDM printers

FDM technology for making cosplay has its pros and cons.

Pros:

  • Large build area. Some printer models can print an entire full-size helmet.

  • Inexpensive consumables. The cost of a plastic thread (filament) is still much cheaper than consumables for other technologies.

  • A wide selection of different materials. You can find a filament for any task - from engineering to decorative.

Minuses:

Creality3D Ender 6 (build kit)


Creality3D Ender 6

Characteristics:

Print technology: FDM/FFF

Working area size: 250x250x400mm

Number of extruders: 1

Closed Camera: Yes

Heated table: Yes

Plastic type: ABS, ABS+, PLA, PLA+, PETG, Flex, Nylon (Nylon), ASA, Carbon, Decorative plastics, others

Inexpensive printer for a beginner who knows how to handle tools. Supplied as an assembly kit. A large build area will allow you to print large parts in their entirety, and the version with a closed body can print with any, even engineering, plastics.

FlyingBear Ghost 5 3D printer (assembly kit)


Flying Bear Ghost 5

Characteristics:

Print technology: FDM/FFF

Working area size: 255x210x200 mm

Number of extruders: 1

Closed chamber: No (but there is an option to purchase)

Heated table: Yes

Plastic type: ABS, ABS+, PLA, PLA+, PETG, Flex, Nylon (Nylon), ASA, Carbon, Decorative plastics, others

A very popular device due to its affordable price. It is sold as a kit kit (for self-assembly), but thanks to the detailed instructions and a huge number of video guides, assembly should not be a problem.

The huge fan base of FlyingBear Ghost 5 makes it easy to find ready-made upgrades and add-ons for the printer. This device is perfect for those who like to experiment and learn something new.

Wanhao Duplicator 6 Plus


Characteristics:

Print technology: FDM/FFF

Working area size: 200*200*180mm

Number of extruders: 1

Max. extruder temperature: 260 degrees

Closed Camera: Yes

Heated table: Yes

Plastic type: ABS, ABS+, PLA, PLA+, PETG, Flex, Nylon (Nylon), ASA, Carbon, Decorative plastics, others

Wanhao Duplicator 6 Plus is a reliable workhorse for those who do not want to delve into all the nuances of a 3D printer. Available in 2 versions - with a closed case and not. It is better to immediately purchase a printer with a closed housing so that there are no problems with printing engineering plastics such as ABS, Nylon, etc.

Raise3D Pro2


Raise3D Pro2

Characteristics:

Print technology: FDM/FFF

Working area size: 305x305x300 mm - when printing with the 1st extruder;

280x305x300 mm - when printing with 2 extruders

Number of extruders: 2

Max. extruder temperature: 300 degrees

Closed Camera: Yes

Heated table: Yes

Plastic type: ABS, ABS+, PLA, PLA+, PETG, Flex, Nylon (Nylon), ASA, Carbon, Decorative plastics, others

This is already a serious device with a large print area and 2 extruders for printing complex models. Raise3D Pro2 can be a great help in a small workshop for making decorations and cosplay.

Photopolymer printers

Photopolymer printing is not yet so common for making large items due to expensive consumables, but Western cosplayers have already appreciated the advantages of photopolymer printers for printing small items.

Pros:

  • The ideal surface of the finished model.

  • Amazing detail that is impossible to get on FDM printers.

  • Large selection of resins. You can get an optically transparent model.

Minuses:

Anycubic Photon Mono


Anycubic Photon Mono

Characteristics:

LCD display resolution: 2560x1620 (2K)

XY Positioning Accuracy: 0. 051mm

UV wavelength: 405 nm

Working area size: 130x80x165 mm

Layer thickness: 0.01-0.15mm

Affordable photopolymer machine with a small print area. Suitable for making small items.

Phrozen Sonic Mighty 4K

Phrozen Sonic Mighty 4K

Characteristics:

LCD resolution: 9.3" 4K Mono LCD

XY positioning accuracy: 52 microns

UV wavelength: 405 nm

Working area size: 200x125x220 mm

Layer thickness: 0.01-0.3mm

The Phrozen Sonic Mighty 4K is a professional 3D printer with a large print area and a 4k monochrome sensor. This allows you to quickly receive finished products with amazing accuracy.

Phrozen Sonic MEGA 8K


Phrozen Sonic MEGA 8K

Characteristics:

LCD resolution: 15" 8K Mono LCD

XY Positioning Accuracy: 43 µm

UV wavelength: 405 nm

Working area size: 330 x 185 x 400 mm

Layer thickness: 0.

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