Igus 3d print


3D Printing Service and Additive Manufacturing for Wear Parts

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Our 3D printing service uses powders, filaments and resins that have been proven to last up to 50 times longer than standard 3D printing materials inside moving applications. We extensively test our engineered composite plastic iglide® materials inside our 41,000 square foot test lab to ensure every 3D printed part or component offers exceptional wear resistance comparable to injection molding.  All igus® 3D printed materials and parts are low-friction, maintenance-free, and self-lubricating. We produce 3D printed components for prototypes and small batches, no minimum order quantity required!

Why choose igus?

  • Fast service, parts within 2-3 business days
  • Competitive pricing, no minimum order quantity
  • CAD Configuration tool for high design flexibility
  • Material developer & print service provider
  • FDA-compliant & ESD materials

Questions?  Check out our FAQ section

Reference the iglide® – 3D printing: Information Sheet

Browse our Manufacturing Methods

Selective Laser Sintering (SLS)

  • Fast production, 2-3 business days
  • Dimensional accuracy (from ±0.1mm)
  • High strength & toughness
  • Laser sintering plants in Germany, China & USA

Fused Deposition Modeling (FDM)

  • Large selection of materials including high-temperature, FDA-compliant and ESD materials
  • Large capacity components up to 3m possible
  • Multi-material printing possible

Digital Light Processing (DLP)

  • High level of part detail
  • Isotropic mechanical properties
  • Clean and smooth surface
  • Internal channels are possible

Browse our Materials

Shop all of our 3D printing materials below.   To learn more about our materials, the testing process, etc. click here.

SLS Powder Material

  • High wear resistance and great strength for sliding applications and gears
  • Best seller in 3D printing service
  • Can be processed with suitable commercially available laser sintering machines

Browse the Shop

FDM Filament

  • Materials for special requirements such as FDA, high-temperature & chemical resistance
  • 1.75mm and 3mm diameters
  • High wear-resistance
  • Low coefficients of friction

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DLP Resin

  • World's first wear-resistant DLP resin
  • 30-60x longer service life compared to conventional 3D printing resins
  • Gears with the tooth module of 0.2 possible
  • High level of detail: resolution up to 35 μm

Browse the Shop

3D Printing Service

Our 3D-printing service uses powders and filaments that have been proven to last up to 50 times longer than standard 3D-printing materials inside moving applications. All igus® 3D printed wear parts are low-friction, maintenance-free and self-lubricating.

Use the 3D Printing Service

CAD Configurator

This tool allows users to download CAD files for 3D printed bearings, gears, rollers and bar stock. Views of components appear in both 2D and 3D, and detailed product information is available. Individual designs can also be easily uploaded and configured.

Use the CAD Configurator

Discuss Your Project with a Custom Parts Expert

Whether you're interested in turnkey, fully assembled solutions or looking to build your own customizable project, let us assist you with a solution based on your specific application and requirements. Contact us via the form below or call us at (800) 521-2747 to discuss your project today!

Contact an Expert

Engineer's Toolbox Resources

 

FAQ: Frequently Asked Questions

  • Q:  What is 3D printing?

    A:  The term 3D printing covers many different types of additive technology. The terms ‘additive manufacturing’ or ‘rapid prototyping’ are often used as synonyms. When 3D printing is used to make components, material is added layer by layer – as the term ‘additive’ makes clear. This differentiates 3D printing from cutting methods whereby material is removed in order to make components (subtractive method). This makes 3D printing very economical in its use of material.

  • Q:  What is a 3D printer?

    A:  A 3D printer is a machine with which a three-dimensional object can be made, for instance, by melting plastic or metal. No tools are needed. An appropriate design file (3D model or CAD file) is required for the manufacture of an object. The item is manufactured in the 3D printer based on this file.

  • Q:  How long does a 3D printed component last?

    A: The service life of a 3D printed component always depends heavily on the load and the material selected. Values such as torque, rotational speed, tensile load and compression load play a decisive role. The manufacturing process also has an influence on the durability of the component.

  • Q:  How accurately can a 3D printer print?

    A:  The accuracy of a 3D printing part depends on the respective method and the quality of the printer. The filament used and the quality of the CAD data also play a role here. Compared to injection molding or machining processes, the possible deviations are greater in 3D printing. In the injection molding of plastics, tolerances in the tenth range are possible, and in the machining of metal, worked in the hundredths. Deviation tolerance is at least 0.1 mm in most processes. Often, confusing the terms “resolution” and “tolerance” results in misunderstandings. The resolution of a Polyjet printer of only 15 μm does not, for example, mean that the tolerance is just as low. Here you have to deal carefully with the different terms.

  • Q:  How does a 3D printer work?

    A:  Basically, a 3D printer works much like a 2D printer that applies ink to a paper by means of a jet or laser. The 3D printing is an additive process in which material is gradually added layer by layer to create a three-dimensional model. There are several methods in 3D printing that work slightly differently. The starting point for 3D printing is the corresponding CAD data for the part to be printed.

  • Q:  What does additive manufacturing mean?

    A:  Additive manufacturing describes a disruptive production process in which material is applied layer by layer additively to create a physical component. The basis of the layered structure are 3D CAD design data. Components are built layer by layer instead of being subtractively machined from a bar stock (e.g., milled, turned). The production process differs fundamentally from the conservative machining fabrication methods and often results in the saving of material and weight and thereby generally avoids unnecessary waste of material. The meagre selection of material currently available in 3D printing still covers the most common material classes such as metals, plastics and composites.

  • Q:  What are the dimensional deviations in the various 3D printing?

    A:  SLA (stereolithography): ± 0.2 % (with a lower limit of ± 0.2 mm)

  • Q:  Why use wear-resistant 3D printing components made of iglide plastics?

    A:  For manufacturing with 3D printers, you can choose from a wide range of technical plastics. Tribology know-how accumulated over decades is included in the development of our polymers. That way, you can find the iglide high-performance plasticwith the perfect specifications for your application. For example for high loads, contact with food, media resistance or high temperatures. All iglide high-performance plastics do without lubrication and are tribologically optimised. That means that they have an outstanding service life and low friction.

Browse all of our 3D Printing Materials

  1. Home
  2. 3D Printing Materials

3D printing materials from igus® are especially advantageous in moving applications due to their abrasion resistance and durability with a service life tested by our test laboratory. Our 3D printing materials include special filaments for 3D printing with the fused deposition modelling/fused filament fabrication method (FDM/FFF), plastics for selective laser sintering (SLS), 3D printing resin, and additional accessories. We also offer our 3D Printing Service for protoypes, small batches, or small quantities of complex machine components - we have already printed orders with a part quantity of up to 1,000! Use igus® 3D printing materials for a service life up to 50 times longer than standard 3D printing materials inside moving applications.

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3D Printing Materials

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Selective Laser Sintering (SLS) Material

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Application Assistance

For further questions or product information, please contact:

Customer Service:

Monday to Friday from 8 am - 8 pm

Online:

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Large Modix 3D printers


Modix Large 3D Printer is the
your best next 3D printer!
  • Two-headed IDEX printing-novelty
  • components of premium-class
  • Superficent design
  • Multiple add-on
  • High resolution
  • 9000 are supplied in the form of sets for independent assembly:

  • Self service
  • Easy to upgrade
  • Within your budget
  • Compact package

Modix Large 3D Printer is your next best 3D printer!
  • Premium Components
  • Heavy Duty
  • Multiple Options
  • High Resolution

Supplied as DIY kits:

  • Manage your configuration
  • Self service
  • Easy to upgrade
  • Within your budget
  • Compact package

New generation 4 November 22

Modix is ​​proud to announce the release of its new unified 3D printing platform called Generation 4 with IDEX dual head technology. Modix continues its path to market leadership by integrating cutting edge technology while maintaining outstanding value for money.

Generation 4 upgrades the Modix offering with new features such as printing models with internal geometry, faster print speeds, faster post-processing times and higher reliability.

Learn more about the fourth generation of Modix - click here.

IDEX allows you to print models with internal geometry, provides high quality surface finish while reducing post-processing time.
Read more

IDEX Filament Changer saves time and improves print quality by automatically switching filament spools without stopping the printer.
Read more

The Griffin printhead delivers high print quality, impact resistance, easy replacement and higher print temperatures than ever before.
Learn more

A set of reliability sensors designed to save time on print jobs. It can detect filament runout, under extrusion and clogging.
Learn more

Complete set of automatic calibration tools including: bed tilt calibration, bed leveling, gantry leveling and z-offset calibration.
Learn more

Don't limit future ideas, get a bigger printer today!

Premium Components

Controller
UK

Extruder Sweden

U.S. Broadcasts

Drivers of the German step engine

Power voltage
Taiwan

Alignment of the bed South Korea

Tales Taywan

0026

Signal wires Germany

Professional Features

For more information about our large 3D printer technology, please CLICK HERE

IDEX

Dual independent extruders

Touch screen

7" touch screen and web interface for remote monitoring

Duo Controller

Advanced 32-bit electronics with web-based control

Active air filter

Protect your health with a set of charcoal and HEPA filters.
(Optional)

Shielded wires

IGUS signal cables for greater reliability.

Magnetic bed

Easily remove printed objects when finished.
(Optional).

Fault Detector

Detect hardware failures and prevent failures.

High Quality

One of the most significant advantages of Modix large-scale 3D printers is carefully selected premium components, each of which contributes to high quality printing. These components include: Bondtech Extruder (Sweden Made), E3D Nozzles (UK Made), DUET3D Controller (UK Made), Trinamic Motor Drivers (German Made), IGUS Shielded Signal and Power Wires (German Made), Alcoa Cast Aluminum Plate Mic-6 (made in USA), Meanwell power supply (made in Taiwan) and more. Nearly every component in our large format 3D printers contributes to print quality and reliability, which is why we choose the highest component standards, even for the smallest parts, such as aircraft grade power adapters, durable castors, fiberglass reinforced belts, etc.

Heavy Duty

A key design factor in our large scale printers is the heavy duty design. Because our large format 3D printers are supplied as DIY kits, we place great emphasis on ensuring that the end user achieves the highest levels of accuracy and consistent calibration. This includes a very detailed online build guide with 3D models that can be rotated and scaled, several detailed video tutorials for each step, and more. In addition, we provide our clients with calibration methods and tools that help make this process as successful and as smooth as possible.

IDEX Dual Extrusion

IDEX's dual print head technology allows internal geometry to be printed using a dissolvable support filament. Once completed, you can dissolve the support material and enjoy high-quality results without the tedious manual removal of the support. With tear-off support, you can quickly remove the support immediately after printing is complete. In addition, you can enjoy the smooth surface of the bottom surfaces. With a secondary support thread, you can maintain zero distance between dense support layers and the model itself, so the surface will be much smoother than when printing support from the same material.

Customizable Platform

Modularity is our flagship concept. In fact, the Modix brand is called "modular technology". At Modix, we're constantly making new optional add-ons available to easily add to your printer, including air filters, multiple printhead configurations, and more. There are several additional setup guides on our customer's online services portal.

Wide Choice

Our Griffin printhead offers a wide range of nozzle and heater block configurations. Modix offers three heat block sizes: the default high performance Griffin hot end, the short E3D-V6 hot end for detailed fine prints, and the E3D Super Volcano for rough and fast 3D projects. Each of the thermoblocks has several options for nozzles, some of them are offered as part of our set. Other materials can be purchased directly from the E3D online store, such as high-quality hardened steel nozzles that can print with abrasive filaments (such as filament containing carbon fiber).

Open Architecture

Our clients are not locked out! Modix believes in freedom of choice, especially for passionate innovators. Users can select filament from any source and use a variety of modeling and slicing software solutions to suit their needs. We recommend the Simplify3D slicing software, but recognize that users may have other software preferences such as Cura and Slic3r. They also work great and are compatible with our larger 3D printers. Our customers are provided with print profiles for each of these slicing software packages.

Self Assembly

Self assembly is the preferred method of purchasing a 3D printer for many professionals for several reasons. Practical approach - you build your own machine to better understand the motion system, print head and calibration. You will gain invaluable insight into how to maintain your printer and how to upgrade it in the future. Just like your PC's operating system, Modix large format 3D printers are specifically designed to be customized and adapted to your specific needs.

Future Ready

We are constantly developing and innovating, so when you buy a Modix 3D printer, you are actually investing in a platform that can be upgraded from time to time. Owners of earlier versions are now offered the benefits of our latest version (Generation 4.0). This alone improves the long-term sustainable use of the printer and increases your return on investment.

Large Benefits of 3D Printer

Experienced 3D printer users who already own one or more small desktop 3D printers and are now looking to expand their printing capabilities should consider the following unique advantages of large format 3D printers:
1. Printing large, one-piece 3D models makes them stronger.
2. Printing models as one part also saves post-processing time. There is no need to fit smaller pieces together or try to hide a seam.
3. Another unique advantage of the large printbeds is the fact that you can print multiple small items in one batch. Batch production can be set up to complete one object before starting another ("sequential printing") for greater reliability.

Premium Support since 2015

Modix prides itself on its prompt and professional support!
We believe that any product is only as good as its service, and since the beginning in 2015 we have worked hard to maintain this concept. If received, help requests are cleared daily. If necessary, videoconferencing sessions are scheduled to better understand the ground situation. This saves time both in understanding the problem and in quickly finding a solution.

Reviews

Mr. Brian Grimm
Engineering Garage USA
BIG-60 B3

Mr. James Lowick
Australia
BIG-60 B3

MR. Jeff Raymond
Real Martian USA
BIG-120V3

Frank 3D Print
Lab USA
BIG-60 V3 (Open Mode)

Use Cases

Canon Restoration 1.6 meters
Made in Ireland

Robot housing parts
Made in Germany

Motorcycle engine cover
Made in Czech Republic

Bronze cast
Made in Turkey

Goodyear Farm Tire
Made in USA

Cutter cover
Made in Israel

PCB maker
Made in France

Prosthesis cover for high legs
Made in Portugal

Trusted By

Aerospace

Automotive

Protection

Production

Production

Educational

Get an overview of our new product:

The product overview includes a detailed technical review, updated specifications, and answers to frequently asked questions, including how to print at high temperature, software comparability, and more.

New Zealand Igus Plastic Bearing flex cable, others, miscellaneous, blue, flag png

New Zealand Igus Plastic Bearing flex cable, others, miscellaneous, blue, flag png

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