Handheld 3d printer
About - 3Doodler
The story of 3Doodler started out with a good dose of imagination, endless hours of engineering, and a sprinkling of luck and good timing.
From a handmade prototype in a Massachusetts maker space, to one of the most successful Kickstarter projects of all time, 3Doodler is now the best-selling 3D printing product out there. Along the way our community of creatives and educators has grown, using the 3Doodler in ways we never imagined, and changing the lives of those around them.
As our team has grown from two to two dozen, we’ve kept creativity and our customer at our core.
Now with over 2.5 million 3Doodlers shipped, and our pens making an impact in over 8,000 classrooms worldwide, the next chapter of our story is in your hands.
Where will your imagination and creativity take you today?
Check out the new 3Doodler App for downloadable stencils, support, and more!
3D Pen Basics
What is a 3D Pen?
How to Use a 3D Pen
How to Draw with a 3D Pen
What to Make With a 3D Pen
Supporting Blind and Partially Sighted People
RNIB approval signifies an official endorsement and recommendation for product that are easy to use for blind and partially sighted people. Learn More >
Our Purpose is to inspire and enable everyone to create.
Our Plastics Promise
We want you to trust every Doodle you or your children create! That’s why we partner with the best engineers and factories around the world, and source only the highest quality plastics.
All 3Doodler plastic strands are made from the highest quality materials, at factories in the US, UK and Spain, and they have all been subjected to the strictest standards of safety testing. This includes passing RoHS testing, Toxological Risk Assessments, LHAMA compliance testing, and heavy metal testing by labs including Intertek and Bureau Vertias (two of the world’s most reputable testing labs).
Our 3Doodler Start plastics melt at low temperatures so that they are completely safe for kids, and they are also certified as compostable, meaning they will break down over time under typical household compost conditions. Something we are all pretty excited about is that ALL of our plastics are certified as recyclable.
We are proud to work with many trusted retailers, such as Michaels and Target, who value (and also insist on) high standards of quality and safety testing. Unfortunately, there are an increasing number of plastics available through online marketplaces which claim to be compatible with the 3Doodler, but are not. In addition to damaging your 3Doodler pen, the third party plastics are often sized wrong, low grade (resulting in poor quality output, including bubbling), and come from questionable sources, or have certifications from unknown labs where safety cannot be verified.
We promise to uphold only the highest standards when it comes to our plastics, and in doing so, we hope to make your choice as easy as… Doodling a pyramid!
Compare ABS, PLA, and FLEXY >
People sometimes say cool things about us
This is what you’ll buy your kid next Christmas
The 3Doodler Start — is nothing short of amazing
This thing is awesome. It’s wireless. It’s low temperature. It’s got a single button. It couldn’t be any easier to use
The Best 3D Pen
Wirecutter, A New York Times Company (2018)
10 Great 3D Printers for Beginners
Five Stars *****
It has been used by Prince Harry and David Cameron. I use mine to draw dinosaurs
The Huffington Post
(A) mind blowing tech gift that proves it’s never too early to start holiday shopping.
Simple and ingenious
3Doodler Create+ | The World's First 3D Printing Pen
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3Doodler Create+ "Learn from Home" Pen Set
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8 nuances worth paying attention to
Sooner or later, everyone learns about 3D printing. And only a few lucky people, imbued with the opportunities that 3D printing opens up, catch themselves thinking that they want to purchase a 3D printer. The desire gradually develops into a serious decision and the search for the right option begins. And here the potential buyer is faced with the fact that he does not fully understand what to choose among the whole variety of 3D printers. We will try to answer this question in as much detail as possible. What to look for, and how to make a choice? We want to offer a small checklist of the nuances that you need to pay attention to when choosing a 3D printer. You need to decide for yourself for what tasks you will use this technique? What features should a 3D printer have to solve your problems?
Tip 1 : Decide on 3D printing technology
The first step is to decide on the technology of 3D printing. There are two main paths here. If you are faced with the task of manufacturing high-precision and miniature products, such as jewelry, then 3D printers using SLA or DLP technology are suitable for you. Such printers are specially designed for the manufacture of high-precision models. 3D printing in these printers occurs using a laser beam that illuminates the photopolymer resin. Hence the accuracy of the models. Prominent representatives of this segment: Form 2 3D printer or B9 3D printercreator If you are faced with a wider range of tasks, and functionality, part size, and low manufacturing cost are more important, then an FDM printer will suit you. 3D printing on this equipment involves layer-by-layer melting of plastic. If according to SLA printers everything is clear. The scope of their application is jewelry, dentistry, high-precision prototypes of small parts. Then we will dwell on FDM printers in more detail. There is a lot more variety of different options for implementing printers.
Nuance 2: Evaluate your needs
Of course, you always want to get all the best and with maximum opportunities. Do you need all this to solve your current problems? What can be cited as an example? For example, the size of the working area of the FDM 3D printer. There are printers on the market with a large print area (1m x 1m x 1m), and with a very small one (100mm x 100mm x100mm). But for most tasks, a certain standard has already developed. This is the printable area within 200 x 200 x 200 mm. With slight fluctuations in size in one direction or another. Most 3D printers have exactly this size of the working area. This volume is enough to solve 95% of any tasks. But options are possible ... If you plan to manufacture small parts, then a smaller size will probably be enough for you. But if your work will be related to manufacturing, for example, a master model for casting, or large prototypes, then only then it makes sense to pay attention to a printer with a large print area. In other cases, the size of the print area larger than the standard is nothing more than a nice bonus. But as they say, you have to pay for everything. Therefore, most often it makes sense to focus on the “standard” print area. And even if the part you need to print is larger than the working area of your 3D printer, you can always cut it in a special editor, and then print 2 parts of the model and glue them together.
Nuance 3 : Decide on the complexity of the products
You should decide for yourself how complex models you will print on a 3D printer. If you plan to manufacture complex prototypes, or complex art models, then you need a 3D printer that can print with two materials. This is necessary so that your printer can print supports from soluble material. If the models are not the most complex, then you can get by with one extruder and save the budget. A complex model is a model with a large number of elements suspended in the air, or a model whose elements have angles of more than 30 degrees.
Point 4: Decide on the list of materials to be used.
Another important point. You must immediately determine for yourself a list of possible materials with which you are going to print. This primarily applies to materials with a high degree of shrinkage, such as ABS and Nylon. In order to print with such materials, a heated table is clearly required in a 3D printer. And it is very desirable to have a closed case to provide a thermal circuit around the model. If you plan to print only with PLA plastic. You don't need a heated table. But still it is better that the printer has a heated table. Now the difference in the cost of printers with a heated table is practically the same as the cost without it. But you get a universal solution with which you can perform the full range of tasks facing a 3D printer. One more moment. Ability to print with flexible materials Quite a number of 3D printers face the problem of printing with flexible materials. Of course, printing with various Flexes and Rubbers is very interesting at first glance. But the use of these materials in life is not very common. Usually, for most people, this happens like this: A couple of models are printed, and the understanding comes that this is not a fast and rather complicated process. And this is where the acquaintance with flexible materials ends. Therefore, it makes sense to demand such an opportunity from the printer if printing with such materials is very necessary.
Nuance 5: Construction and kinematics
Next, you need to pay attention to the design of the 3D printer. Even if you are not a great specialist in technology, you can immediately see that some printers have an open design. And others are closed. As they like to be called in the Russian-speaking community "cubes". What does the appearance say? Printers with an open design, usually have kinematics with a horizontally moving table (based on Prusa 3D printers). This kinematics has some inherent flaws. Such as, not the highest print speed and possible print quality problems associated with the complexity of the settings. First of all, this is the so-called wobble. Also, the lack of a closed case can cause print quality problems with high shrinkage plastics (ABS, Nylon). The main advantage of printers of this design is their price. It is usually lower. But as you know, you have to pay for everything. In this case, the worst performance. The so-called "cubes" today, is the main design, which is represented by leading manufacturers on the market. Such printers are built according to the lifting table scheme. And they lack most of the shortcomings that are inherent in printers from the previous group. “Cubes” usually have a closed body, which allows the highest quality printing with plastics with a high degree of shrinkage. Closed case printers are more rigid. This results in better quality printing. The kinematics of moving the print head is represented by various designs. They have their pros and cons. But most of them have advantages over moving table printer circuits.
Nuance 6: Diameter and changeable nozzle
Most 3D printers on the market come with 0. 3-0.4mm nozzles. This is enough to solve the vast majority of tasks facing a 3D printer. Some of the printers have the ability to install a nozzle of a different diameter, others do not. As we wrote above, the need to print with nozzles with a diameter other than 0.3-0.4 mm arises very infrequently. This mainly concerns, or personal experiments, or some very specific tasks. If you do not plan to do this, then this opportunity is not so necessary. What do we mean by specific tasks? This is especially true for printing large items, where it is very important to reduce the printing time. This can be achieved by using large diameter nozzles. For example, with a diameter of 0.6-0.8 mm, or even a diameter of 1 mm. For printers with a large printable area, the ability to change nozzles is already a vital necessity. Therefore, here, as in the case of a heated table, the ability to change nozzles is a good bonus. It is not mandatory, but very useful if you do not have to pay extra for it.
Nuance 7: Print thickness
It is important to understand that most models on a 3D printer are printed with a layer of 0. 1-0.2 mm. These are the optimal values that allow you to achieve quality and acceptable print speed. There are a certain number of printers that allow you to print with a layer of less than 0.05 mm, and get very high quality prints. But then there is the problem of a sharp increase in print time. And if such print quality is important to you, then it probably makes sense to turn your attention to 3D printers, which we talked about at the very beginning of the article. These are 3D printers using SLA or DLP technology.
Nuance 8: Extruder type
Today there are two main types of extruder. This is a direct extruder in which the bar feed motor is located in the printhead itself. And the so-called Bowden extruder, where the plastic feed motor is located on the body. And the plastic itself is fed to the extruder through a fluoroplastic tube. What are the advantages and disadvantages of each type of extruder? Bowden extruder, due to the lack of a motor on the print head, has less weight. And therefore, it has greater positioning accuracy, which affects the print quality. And a higher speed of movement, which, accordingly, has a positive effect on the speed of printing. But it has one drawback. It is usually difficult to print with flexible plastics on a Bowden extruder. Such as Rubber or Flex. All its positive features, this extruder reveals when using plastic with a diameter of 2.85-3.00 mm. But this type of plastic is less common than the now standard plastic with a diameter of 1.75 mm. And therefore, users of printers with such plastic are often deprived of the opportunity to use new types of materials. Which are primarily produced in the most common form factor of 1.75mm. The direct extruder usually doesn't have such big problems with flexible plastics. Easier to set up, but due to the greater mass of the print head, it is inferior to the Bowden extruder in terms of speed and positioning accuracy. What to prefer? This is the user's choice. We just wanted to talk about the pros and cons of these extruder types. Of course, there are many more nuances when choosing a 3D printer. But we think that even our small list will force you to look and study some points that you may not have thought about more closely. And it will save you time and money when choosing a 3D printer. 3Dtool company has extensive experience in the 3D equipment market. We work with leading Russian and foreign manufacturers, offering high-quality equipment for a reasonable price. Our service center is staffed by highly qualified specialists who are able to solve any problem in the shortest possible time, and all offered 3D printers come with a 1-year warranty.
In our assortment you can always find 3D printers for your tasks:
1) Budget 3D printers
2) 3D printers for business
3) Large area 3D printers
4) SLA and DLP 3D printers
Do you have any questions?
Call: +7 (495) 324-07-90 (Moscow) and 8 (800) 775-86-69 (toll-free in the Russian Federation) or write to the mail: [email protected] ru and our employees will be happy to give you a detailed consultation on any topic of interest.
All about 3D printing. additive manufacturing. Basic concepts.
- 1 Technology
- 2 Terminology
- 3 Fundamentals
- 4 Print Technologies
- 5 3D printers
- 6 Application
- 7 Domestic and hobby use
- 8 Clothing
- 9 3D bioprinting
- 10 3D printing of implants and medical devices
- 11 3D printing services
- 12 Research into new applications
- 13 Intellectual property
- 14 Influence of 3D printing
- 15 Space research
- 16 Social change
- 17 Firearms
Charles Hull - the father of modern 3D printing
3D printing is based on the concept of building an object in successive layers that display the contours of the model. In fact, 3D printing is the complete opposite of traditional mechanical production and processing methods such as milling or cutting, where the appearance of the product is formed by removing excess material (so-called "subtractive manufacturing").
3D printers are computer-controlled machines that build parts in an additive way. Although 3D printing technology appeared in the 80s of the last century, 3D printers were widely used commercially only in the early 2010s. The first viable 3D printer was created by Charles Hull, one of the founders of 3D Systems Corporation. At the beginning of the 21st century, there was a significant increase in sales, which led to a sharp drop in the cost of devices. According to the consulting firm Wohlers Associates, the global market for 3D printers and related services reached $2.2 billion in 2012, growing by 29%.% compared to 2011.
3D printing technologies are used for prototyping and distributed manufacturing in architecture, construction, industrial design, automotive, aerospace, military, engineering and medical industries, bioengineering (to create artificial fabrics), fashion and footwear, jewelry, education, geographic information systems, food industry and many other areas. According to research, open source home 3D printers will allow you to win back the capital costs of your own purchase through the economy of household production of items.
Additive manufacturing involves the construction of objects by adding the necessary material, and not by removing excess, as is the case with subtractive methods
The term "additive manufacturing" refers to the technology of creating objects by applying successive layers material. Models made using the additive method can be used at any stage of production - both for the production of prototypes (so-called rapid prototyping) and as finished products themselves (so-called rapid production).
In manufacturing, especially machining, the term "subtractive" implies more traditional methods and is a retronym coined in recent years to distinguish between traditional methods and new additive methods. Although traditional manufacturing has used essentially "additive" methods for centuries (such as riveting, welding, and screwing), they lack a 3D information technology component. Machining, on the other hand, (the production of parts of an exact shape), as a rule, is based on subtractive methods - filing, milling, drilling and grinding.
The term "stereolithography" was defined by Charles Hull in a 1984 patent as "a system for generating three-dimensional objects by layering".
3D printed models
3D models are created by hand-held computer graphic design or 3D scanning. Hand modeling, or the preparation of geometric data for the creation of 3D computer graphics, is somewhat like sculpture. 3D scanning is the automatic collection and analysis of data from a real object, namely shape, color and other characteristics, with subsequent conversion into a digital three-dimensional model.
Both manual and automatic creation of 3D printed models can be difficult for the average user. In this regard, 3D printed marketplaces have become widespread in recent years. Some of the more popular examples include Shapeways, Thingiverse, and Threeding.
The following digital models are used as drawings for 3D printed objects , powder, paper or sheet material, building a 3D model from a series of cross sections. These layers, corresponding to virtual cross-sections in the CAD model, are connected or fused together to create an object of a given shape. The main advantage of this method is the ability to create geometric shapes of almost unlimited complexity.
"Resolution" of the printer means the thickness of the applied layers (Z-axis) and the accuracy of positioning the print head in the horizontal plane (along the X and Y axes). Resolution is measured in DPI (dots per inch) or micrometers (an obsolete term is "micron"). Typical layer thicknesses are 100µm (250 DPI), although some devices like the Objet Connex and 3D Systems ProJet are capable of printing layers as thin as 16µm (1600 DPI). The resolution on the X and Y axes is similar to that of conventional 2D laser printers. A typical particle size is about 50-100µm (510 to 250 DPI) in diameter.
One of the methods for obtaining a digital model is 3D scanning. Pictured here is a MakerBot Digitizer
3D Scanner Building a model using modern technology takes hours to days, depending on the method used and the size and complexity of the model. Industrial additive systems can typically reduce time to a few hours, but it all depends on the type of plant and the size and number of models produced at the same time.
Traditional manufacturing methods such as injection molding can be less expensive when producing large batches of polymer products, but additive manufacturing has advantages in small batch production, allowing for higher production rates and design flexibility, along with increased cost per unit produced. In addition, desktop 3D printers allow designers and developers to create concept models and prototypes without leaving the office.
FDM Type 3D Printers
Although the resolution of the printers is sufficient for most projects, printing slightly oversized objects and then subtractively machining them with high-precision tools allows you to create models of increased accuracy.
The LUMEX Avance-25 is an example of devices with a similar combined manufacturing and processing method. Some additive manufacturing methods allow for the use of multiple materials, as well as different colors, within a single production run. Many of the 3D printers use "supports" or "supports" during printing. Supports are needed to build model fragments that are not in contact with the underlying layers or the working platform. The supports themselves are not part of the given model, and upon completion of printing, they either break off (in the case of using the same material as for printing the model itself), or dissolve (usually in water or acetone - depending on the material used to create the supports). ).
Since the late 1970s, several 3D printing methods have come into being. The first printers were large, expensive and very limited.
Completed skull with supports not yet removed
A wide variety of additive manufacturing methods are now available. The main differences are in the layering method and consumables used. Some methods rely on melting or softening materials to create layers: these include selective laser sintering (SLS), selective laser melting (SLM), direct metal laser sintering (DMLS), fusing deposition printing (FDM or FFF). Another trend has been the production of solid models by polymerization of liquid materials, known as stereolithography (SLA).
In the case of lamination of sheet materials (LOM), thin layers of material are cut to the required contour, and then joined into a single whole. Paper, polymers and metals can be used as LOM materials. Each of these methods has its own advantages and disadvantages, which is why some companies offer a choice of consumables for building a model - polymer or powder. LOM printers often use regular office paper to build durable prototypes. The key points when choosing the right device are the speed of printing, the price of a 3D printer, the cost of printing prototypes, as well as the cost and range of compatible consumables.
Printers that produce full-fledged metal models are quite expensive, but it is possible to use less expensive devices for the production of molds and subsequent casting of metal parts.
The main methods of additive manufacturing are presented in the table:
|Extrusion||Fused deposition modeling (FDM or FFF)||Thermoplastics (such as polylactide (PLA), acrylonitrile butadiene styrene (ABS), etc. )|
|Wire||Manufacture of arbitrary shapes by electron beam fusing (EBFȝ)||Virtually all metal alloys|
|Powder||Direct Metal Laser Sintering (DMLS)||Virtually all metal alloys|
|Electron Beam Melting (EBM)||Titanium alloys|
|Selective laser melting (SLM)||Titanium alloys, cobalt-chromium alloys, stainless steel, aluminum|
|Selective heat sintering (SHS)||Powder thermoplastics|
|Selective laser sintering (SLS)||Thermoplastics, metal powders, ceramic powders|
|Inkjet||3D Inkjet(3DP)||Gypsum, plastics, metal powders, sand mixtures|
|Lamination||Lamination Object Manufacturing (LOM)||Paper, metal foil, plastic film|
|Digital LED Projection (DLP)||Photopolymers|
Fused Deposition Modeling (FDM/FFF) was developed by S. Scott Trump in the late 1980s and commercialized in the 1990s by Stratasys, a company of which Trump himself is a founding member. Due to the expiration of the patent, there is a large community of open source 3D printer developers as well as commercial organizations using the technology. As a consequence, the cost of devices has decreased by two orders of magnitude since the invention of the technology.
3D printers range from simple do-it-yourself printers to plastic...
Fusion printing process involves the creation of layers by extrusion of a fast-curing material in the form of microdrops or thin jets. Typically, consumable material (such as thermoplastic) comes in the form of spools from which the material is fed into a printhead called an "extruder". The extruder heats the material to its melting temperature, followed by extrusion of the molten mass through a nozzle. The extruder itself is driven by stepper motors or servomotors to position the print head in three planes. The movement of the extruder is controlled by a manufacturing software (CAM) linked to a microcontroller.
A variety of polymers are used as consumables, including acrylonitrile butadiene styrene (ABS), polycarbonate (PC), polylactide (PLA), high pressure polyethylene (HDPE), polycarbonate-ABS blends, polyphenylene sulfone (PPSU), etc. Typically, polymer supplied in the form of a filler made of pure plastic. There are several projects in the 3D printing enthusiast community that aim to recycle used plastic into materials for 3D printing. The projects are based on the production of consumables using shredders and melters.
FDM/FFF technology has certain limitations on the complexity of the generated geometric shapes. For example, the creation of suspended structures (such as stalactites) is impossible by itself, due to the lack of necessary support. This limitation is compensated by the creation of temporary support structures that are removed after printing is completed.
Selective sintering of powder materials is one of the additive manufacturing methods. Model layers are drawn (sintered) in a thin layer of powdered material, after which the work platform is lowered and a new layer of powder is applied. The process is repeated until a complete model is obtained. The unused material remains in the working chamber and serves to support the overhanging layers without requiring the creation of special supports.
The most common methods are based on laser sintering: selective laser sintering (SLS) for working with metals and polymers (e.g. polyamide (PA), glass fiber reinforced polyamide (PA-GF), glass fiber (GF), polyetheretherketone) (PEEK), polystyrene (PS), alumide, carbon fiber reinforced polyamide (Carbonmide), elastomers) and direct metal laser sintering (DMLS).
... to expensive industrial plants working with metals
Selective Laser Sintering (SLS) was developed and patented by Carl Deckard and Joseph Beeman of the University of Texas at Austin in the mid 1080s under the auspices of the Defense Advanced Research Projects Agency (DARPA). A similar method was patented by R. F. Householder in 1979, but has not been commercialized.
Selective laser melting (SLM) is characterized by the fact that it does not sinter, but actually melts the powder at the points of contact with a powerful laser beam, allowing you to create high-density materials that are similar in terms of mechanical characteristics to products made by traditional methods.
Electron beam melting (EBM) is a similar method for the additive manufacturing of metal parts (such as titanium alloys), but using electron beams instead of lasers. EBM is based on melting metal powders layer by layer in a vacuum chamber. In contrast to sintering at temperatures below melting thresholds, models made by electron beam melting are characterized by solidity with a corresponding high strength.
Finally, there is the 3D inkjet printing method. In this case, a binder is applied to thin layers of powder (gypsum or plastic) in accordance with the contours of successive layers of the digital model. The process is repeated until the finished model is obtained. The technology provides a wide range of applications, including the creation of color models, suspended structures, the use of elastomers. The design of models can be strengthened by subsequent impregnation with wax or polymers.
FDM 3D printers are the most popular among hobbyists and enthusiasts
Some printers use paper as a material for building models, thereby reducing the cost of printing. Such devices experienced the peak of popularity in the 1990s. The technology consists in cutting out the layers of the model from paper using a carbon dioxide laser with simultaneous lamination of the contours to form the finished product.
In 2005, Mcor Technologies Ltd developed a variant of the technology that uses plain office paper, a tungsten carbide blade instead of a laser, and selective adhesive application.
There are also device variants that laminate thin metal and plastic sheets.
3D printing allows you to create functional monolithic parts of complex geometric shapes, like this jet nozzle
Stereolithography technology was patented by Charles Hull in 1986. Photopolymerization is primarily used in stereolithography (SLA) to create solid objects from liquid materials. This method differs significantly from previous attempts, from the sculptural portraits of François Willem (1830-1905) to photopolymerization by the Matsubara method (1974).
The Digital Projection Method (DLP) uses liquid photopolymer resins that are cured by exposure to ultraviolet light emitted from digital projectors in a coated working chamber. After the material has hardened, the working platform is immersed to a depth equal to the thickness of one layer, and the liquid polymer is irradiated again. The procedure is repeated until the completion of the model building. An example of a rapid prototyping system using digital LED projectors is the EnvisionTEC Perfactory.
Inkjet printers (eg Objet PolyJet) spray thin layers (16-30µm) of photopolymer onto the build platform until a complete model is obtained. Each layer is irradiated with an ultraviolet beam until hardened. The result is a model ready for immediate use. The gel-like support material used to support the components of geometrically complex models is removed after the model has been handcrafted and washed. The technology allows the use of elastomers.
Ultra-precise detailing of models can be achieved using multiphoton polymerization. This method is reduced to drawing the contours of a three-dimensional object with a focused laser beam. Due to non-linear photoexcitation, the material solidifies only at the focusing points of the laser beam. This method makes it easy to achieve resolutions above 100 µm, as well as build complex structures with moving and interacting parts.
Another popular method is curing with LED projectors or "projection stereolithography".
This method involves dividing a 3D digital model into horizontal layers, converting each layer into a 2D projection similar to photomasks. The 2D images are projected onto successive layers of photopolymer resin that harden according to the projected contours.
In some systems, the projectors are located at the bottom, helping to level the surface of the photopolymer material when the model moves vertically (in this case, the build platform with the applied layers moves up, rather than sinking into the material) and reduces the production cycle to minutes instead of hours.
The technology allows you to create models with layers of several materials with different curing rates.
Some commercial models, such as the Objet Connex, apply resin using small nozzles.
Industrial adoption of additive manufacturing is proceeding at a rapid pace. For example, US-Israeli joint venture Stratasys supplies $2,000 to $500,000 additive manufacturing machines, while General Electric uses high-end machines to produce gas turbine parts.
LOM takes papier-mâché to the next level The development of 3D printers for home use is being pursued by a growing number of companies and enthusiasts. Most of the work is done by amateurs for their own and public needs, with help from the academic community and hackers.
The oldest and longest running project in the desktop 3D printer category is RepRap. The RepRap project aims to create free and open source (FOSH) 3D printers provided under the GNU General Public License. RepRap devices are capable of printing custom-designed plastic components that can be used to build clones of the original device. Individual RepRap devices have been successfully applied to the production of printed circuit boards and metal parts.
Due to open access to drawings of RepRap printers, many of the projects adopt the technical solutions of analogues, thus creating a semblance of an ecosystem consisting mostly of freely modifiable devices. The wide availability of open source designs only encourages variations. On the other hand, there is a significant variation in the level of quality and complexity of both the designs themselves and the devices manufactured on their basis. The rapid development of open source 3D printers is leading to a rise in popularity and the emergence of public and commercial portals (such as Thingiverse or Cubify) offering a variety of printable 3D designs. In addition, the development of technology contributes to the sustainable development of local economies through the possibility of using locally available materials for the production of printers.
Stereolithographic 3D printers are often used in dental prosthetics
The cost of 3D printers has been declining at a significant rate since about 2010: devices that cost $20,000 at the time are now $1,000 or less. Many companies and individual developers are already offering budget RepRap kits under $500. The [email protected] open source project has led to the development of general purpose printers capable of printing anything that can be squeezed through a nozzle, from chocolate to silicone putty and chemicals.
Printers based on this design have been available as kits since 2012 for around $2,000. Some 3D printers, including the mUVe 3D and Lumifold, are designed to be as affordable as possible from the start, with the Peachy Printer priced around $100. .
Publicly funded Kickstarter-funded professional printers often perform well: Rapide 3D printers are quiet and fumes-free at $1499. 3D Doodler's '3D Printing Pen' Raised $2.3M in Kickstarter donations, with a selling price of $99 for the device itself. True, it is difficult to call the 3D Doodler a full-fledged 3D printer.
3D Systems Cube is a popular consumer 3D printer
As prices fall, 3D printers are becoming more attractive for consumer production. In addition, home use of 3D printing technologies can reduce the environmental footprint of industry by reducing the volume of consumables and the energy and fuel costs of transporting materials and goods.
In parallel with the creation of home 3D-printing devices, the development of devices for processing household waste into printed materials, the so-called. Recyclebot. For example, the commercial model Filastrucer was designed to recycle plastic waste (shampoo bottles, milk containers) into inexpensive consumables for RepRap printers. Such methods of household disposal are not only practical, but also have a positive impact on the ecological situation.
The development and customization of RepRap 3D printers has created a new category of semi-professional printers for small businesses. Manufacturers such as Solidoodle, RoBo and RepRapPro offer kits for under $1,000. The accuracy of these devices is between industrial and consumer printers. Recently, high-performance printers using a delta-shaped coordinate system, or the so-called "delta robots", are gaining popularity. Some companies offer software to support printers made by other companies.
Using LED projectors helps reduce the cost of stereolithography printers. Pictured DLP printer Nova
Three-dimensional printing allows you to equalize the cost of manufacturing one part and mass production, which threatens large-scale economies. The impact of 3D printing may be similar to the introduction of manufacture. In the 1450s, no one could predict the consequences of the printing press, in the 1750s, no one took the steam engine seriously, and transistors 19The 50s seemed like a curious innovation. But the technology continues to evolve and is likely to have an impact on every scientific and industrial branch with which it comes into contact.
The earliest application of additive manufacturing can be considered rapid prototyping, aimed at reducing the development time of new parts and devices compared to earlier subtractive methods (too slow and expensive). The improvement of additive manufacturing technologies leads to their spread in various fields of science and industry. The production of parts previously only available through machining is now possible through additive methods, and at a better price.
Applications include breadboarding, prototyping, molding, architecture, education, mapping, healthcare, retail, etc.
Rapid prototyping: Industrial 3D printers have been used for rapid prototyping and research since the early 1980s . As a rule, these are quite large installations using powder metals, sand mixtures, plastics and paper. Such devices are often used by universities and commercial companies.
Advances in rapid prototyping have led to the creation of materials suitable for the production of final products, which in turn has contributed to the development of 3D production of finished products as an alternative to traditional methods. One of the advantages of fast production is the relatively low cost of manufacturing small batches.
Rapid production: Rapid production remains a fairly new technique whose possibilities have not yet been fully explored. Nevertheless, many experts tend to consider rapid production a new level of technology. Some of the most promising areas for rapid prototyping to adapt to rapid manufacturing are selective laser sintering (SLS) and direct metal sintering (DMLS).
Bulk customization: Some companies offer services for customizing objects using simplified software and then creating unique custom 3D models. One of the most popular areas was the manufacture of cell phone cases. In particular, Nokia has made publicly available the designs of its phone cases for user customization and 3D printing.
Mass production: The current low print speed of 3D printers limits their use in mass production. To combat this shortcoming, some FDM devices are equipped with multiple extruders, allowing you to print different colors, different polymers, and even create several models at the same time. In general, this approach increases productivity without requiring the use of multiple printers - a single microcontroller is enough to operate multiple printheads.
Devices with multiple extruders allow the creation of several identical objects from only one digital model, but at the same time allow the use of different materials and colors. The print speed increases in proportion to the number of print heads. In addition, certain energy savings are achieved through the use of a common working chamber, which often requires heating. Together, these two points reduce the cost of the process.
Many printers are equipped with dual printheads, however this configuration is only used for printing single models in different colors and materials.
Consumer and hobby use
Today, consumer 3D printing mainly attracts the attention of enthusiasts and hobbyists, while practical use is rather limited. However, 3D printers have already been used to print working mechanical clocks, woodworking gears, jewelry, and more. Home 3D printing websites often offer designs for hooks, doorknobs, massage tools, and more.
3D printing is also being used in hobby veterinary medicine and zoology – in 2013, a 3D printed prosthesis allowed a duckling to stand up, and hermit crabs love stylish 3D printed shells. 3D printers are widely used for the domestic production of jewelry - necklaces, rings, handbags, etc.
The [email protected] open project aims to develop general purpose home printers. The devices have been tested in research environments using the latest 3D printing technologies for the production of chemical compounds. The printer can print any material suitable for extrusion from a syringe in the form of a liquid or paste. The development is aimed at the possibility of home production of medicines and household chemicals in remote areas of residence.
Student project OpenReflex resulted in a design for an analog SLR camera suitable for 3D printing.
3D printing is gaining ground in the fashion world as couturiers use printers to experiment with swimwear, shoes and dresses. Commercial applications include rapid prototyping and 3D printing of professional athletic shoes - the Vapor Laser Talon for soccer players and New Balance for track and field athletes.
EBM titanium medical implants
3D printing is currently being researched by biotech companies and academic institutions. The research is aimed at exploring the possibility of using inkjet/drip 3D printing in tissue engineering to create artificial organs. The technology is based on the application of layers of living cells on a gel substrate or sugar matrix, with a gradual layer-by-layer build-up to create three-dimensional structures, including vascular systems. The first 3D tissue printing production system based on NovoGen bioprinting technology was introduced in 2009year. A number of terms are used to describe this research area: organ printing, bioprinting, computer tissue engineering, etc.
One of the pioneers of 3D printing, research company Organovo, conducts laboratory research and develops the production of functional 3D human tissue samples for use in medical and therapeutic research. For bioprinting, the company uses a NovoGen MMX 3D printer. Organovo believes that bioprinting will speed up the testing of new medicines before clinical trials, saving time and money invested in drug development. In the long term, Organovo hopes to adapt bioprinting technology for graft and surgical applications.
3D printing of implants and medical devices
3D printing is used to create implants and devices used in medicine. Successful surgeries include examples such as titanium pelvic and jaw implants and plastic tracheal splints. The most widespread use of 3D printing is expected in the production of hearing aids and dentistry. In March 2014, Swansea surgeons used 3D printing to reconstruct the face of a motorcyclist who was seriously injured in a road accident.
3D printing services
Some companies offer online 3D printing services available to individuals and industrial companies. The customer is required to upload a 3D design to the site, after which the model is printed using industrial installations. The finished product is either delivered to the customer or subject to pickup.
Exploring new applications
3D printing makes it possible to create fully functional metal products, including weapons.
Future applications of 3D printing may include the creation of open source scientific equipment for use in open laboratories and other scientific applications - fossil reconstruction in paleontology, the creation of duplicates of priceless archaeological artifacts, the reconstruction of bones and body parts for forensic examination, the reconstruction of heavily damaged evidence collected from crime scenes. The technology is also being considered for application in construction.
In 2005, academic journals began publishing materials on the possibility of using 3D printing technologies in art. In 2007, the Wall Street Journal and Time magazine named 3D design one of the 100 most significant achievements of the year. The Victoria and Albert Museum at the London Design Festival in 2011 presented an exhibition by Murray Moss entitled "Industrial Revolution 2.0: how the material world materializes again", dedicated to 3D printing technologies.
In 2012, a University of Glasgow pilot project showed that 3D printing could be used to produce chemical compounds, including hitherto unknown ones. The project printed chemical storage vessels into which “chemical ink” was injected using additive machines and then reacted. The viability of the technology was proven by the production of new compounds, but a specific practical application was not pursued during the experiment. Cornell Creative Machines has confirmed the feasibility of creating food products using hydrocolloid 3D printing. Professor Leroy Cronin of the University of Glasgow has suggested using "chemical ink" to print medicines.
The use of 3D scanning technologies makes it possible to create replicas of real objects without the use of casting methods, which are expensive, difficult to perform and can have a destructive effect in cases of precious and fragile objects of cultural heritage.
An additional example of 3D printing technologies being developed is the use of additive manufacturing in construction. This could make it possible to accelerate the pace of construction while reducing costs. In particular, the possibility of using technology to build space colonies is being considered. For example, the Sinterhab project aims to explore the possibility of additive manufacturing of lunar bases using lunar regolith as the main building material. Instead of using binding materials, the possibility of microwave sintering of regolith into solid building blocks is being considered.
Additive manufacturing allows you to create waveguides, sleeves and bends in terahertz devices. The high geometric complexity of such products could not be achieved by traditional production methods. A commercially available professional EDEN 260V setup was used to create structures with a resolution of 100 microns. The printed structures were galvanized with gold to create a terahertz plasmonic apparatus.
China has allocated nearly $500 million. for the development of 10 national institutes for the development of 3D printing technologies. In 2013, Chinese scientists began printing living cartilage, liver and kidney tissue using specialized 3D bioprinters. Researchers at Hangzhou Dianqi University have even developed their own 3D bioprinter for this challenging task, dubbed Regenovo. One of Regenovo's developers, Xu Mingeng, said it takes less than an hour for the printer to produce a small sample of liver tissue or a four to five inch sample of ear cartilage. Xu predicts the emergence of the first full-fledged printed artificial organs within the next 10-20 years. That same year, researchers at the Belgian Hasselt University successfully printed a new jaw for an 83-year-old woman. After the implant is implanted, the patient can chew, talk and breathe normally.
In Bahrain, sandstone-like 3D printing has created unique structures to support coral growth and restore damaged reefs. These structures have a more natural shape than previously used structures and do not have the acidity of concrete.
Section of liver tissue printed by Organovo, which is working to improve 3D printing technology for the production of artificial organs
3D printing has been around for decades, and many aspects of the technology are subject to patents, copyrights, and trademark protection. However, from a legal point of view, it is not entirely clear how intellectual property protection laws will be applied in practice if 3D printers become widely used.
distribution and will be used in the household production of goods for personal use, non-commercial use or for sale.
Any of the protective measures may negatively affect the dissemination of designs used in 3D printing or the sale of printed products. The use of protected technologies may require the permission of the owner, which in turn will require the payment of royalties.
Patents cover certain processes, devices, and materials. The duration of patents varies from country to country.
Often, copyright extends to the expression of ideas in the form of material objects and lasts for the life of the author, plus 70 years. Thus, if someone creates a statue and obtains copyright, it will be illegal to distribute designs for printing of an identical or similar statue.
Influence of 3D printing
Additive manufacturing requires manufacturing companies to be flexible and constantly improve available technologies to stay competitive. Advocates of additive manufacturing predict that the opposition between 3D printing and globalization will escalate as home production displaces trade in goods between consumers and large manufacturers. In reality, the integration of additive technologies into commercial production serves as a complement to traditional subtractive methods, rather than a complete replacement for the latter.
In 2010, work began on the application of 3D printing in zero gravity and low gravity. The main goal is to create hand tools and more complex devices "as needed" instead of using valuable cargo volume and fuel to deliver finished products to orbit.
Even NASA is interested in 3D printing
At the same time, NASA is conducting joint tests with Made in Space to assess the potential of 3D printing to reduce the cost and increase the efficiency of space exploration. Nasa's additive-manufactured rocket parts were successfully tested in July 2013, with two fuel injectors performing on par with conventionally produced parts during operational tests subjecting the parts to temperatures of around 3,300°C and high pressure levels. It is noteworthy that NASA is preparing to launch a 3D printer into space: the agency is going to demonstrate the possibility of creating spare parts directly in orbit, instead of expensive transportation from the ground.
The topic of social and cultural change as a result of the introduction of commercially available additive technologies has been discussed by writers and sociologists since the 1950s. One of the most interesting assumptions was the possible blurring of boundaries between everyday life and workplaces as a result of the massive introduction of 3D printers into the home. It also points to the ease of transferring digital designs, which, in combination with local production, will help reduce the need for global transportation. Finally, copyright protection may change to reflect the ease of additive manufacturing of many products.
In 2012, US company Defense Distributed released plans to create a "design of a functional plastic weapon that could be downloaded and played by anyone with access to a 3D printer." Defense Distributed has developed a 3D printed version of the receiver for the AR-15 rifle, capable of withstanding more than 650 shots, and a 30-round magazine for the M-16 rifle.