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3D Printing | 3D Print Services
Find a 3D Printing Location
Print Functional Prototypes
You can use 3D printing for prototypes or one-of-a-kind items. Let The UPS Store® bring your ideas to life. We can even use your 3D CAD file.
Construct Manufacturing Jigs and Fixtures
We understand when you do your own manufacturing, jigs and fixtures are critical for insuring high-quality and efficiency during assembly and testing. Our 3D printer can create complex parts so you are not dependent on a CNC machine.
Create Custom Accessories
Want to design your own smartphone case or money clip? Most items that are smaller than a breadbox and can be made out of single color of plastic are perfect for 3D printing.
Build Architectural Models
You can work in just about any 3D architectural design program and then export to common 3D CAD file types. The finished product is ready to show off or you can sand and paint your building to give it just the right look.
3D Printing Services Expanded Across Nation
The UPS Store continues to expand 3D printing services nationwide to meet the growing demands of its small business customers. 3D printing now available at approximately 20 The UPS Store locations. Use the interactive map below to find a participating location near you, or check out the full list of all The UPS Store locations offering 3D printing services.
3D CAD and 3D Scanning Services
The UPS Store 3D print locations can now also offer you 3D CAD and 3D scanning services through HoneyPoint3D. Getting a custom 3D print has never been easier - you dream it, HoneyPoint3D designs it, The UPS Store prints it. Enjoy the HoneyPoint3D benefits of an easy quoting process, affordable and quality engineering, online viewing of your 3D files, and efficient turn-around times. Get your 3D CAD or scan quote today!
Netfabb® at The UPS Store®
Participating The UPS Store 3D print locations are utilizing Netfabb software for 3D print file preparation and customization.
Services available at these locations include:
- File fixing
- Text labeling
- Logo labeling
- Cutting
Contact or visit these Netfabb locations to learn more about their advanced 3D offerings.
3D Printing Frequently Asked Questions
Here a few questions we frequently hear about 3D Printing.
Please feel free to contact your local The UPS Store for any other questions you may have
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What is 3D printing?
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3D Printing is a manufacturing process that uses a digital file to create three-dimensional objects one layer at a time. We run a system that uses ABS plastic and soluble supports to create realistic prototypes and marketing models.
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What kinds of things can I 3D print?
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Small business owners and aspiring entrepreneurs will have the opportunity to print prototypes as part of the new product development process. With this printer, The UPS Store locations will be equipped to produce items like engineering parts, functional prototypes, acting props, architectural models, fixtures for cameras, lights and cables.
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How long does it take to print?
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The time it takes to print an object will depend on the complexity of the design. A simple object may take 4-5 hours, while a complex object may take 24 hours.
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Which UPS Store locations are offering 3D printing?
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The UPS Store is in the process of rolling out nearly 100 3D printing locations across the country. Visit /print/3d-printing/locations for more information.
3D Printing in 3 Steps (Yes, Only 3!)
3D Printing in 3 Steps (Yes, Only 3!) | Staples.comby Kevin Ackerman, Staples® Contributing Writer
Since it gives computer users the ability to produce tangible objects in a variety of materials and colors right from their desktop, 3D printing seems as if it would be technically complicated (or just magical). But in reality, it’s not all that different from printing in two dimensions on paper.
To produce a printed page, all computer users need is a document, a computer and access to a printer — and, of course, ink and paper.
Likewise, printing in 3D only requires three similar things. Sure, the technologies differ, but that’s the basic gist, as these three steps explain.
Step 1: Develop a Concept
If you were to open a document file on your computer, hit some random keys on your keyboard and press Print, you’d have a paper printout — though it wouldn’t make much sense. With 3D printing, you can’t make a shape that easily, not even a poor one, so it’s worth beginning the process by putting some thought into your object.
Start by knowing what you’d like to print in three dimensions. If you don’t have an idea or concept, there are plenty of free suggestions online to get you started. Web sites like Thingiverse.com offer a library of pre-designed objects that you can print with any 3D printer to gain experience. Or you can be inspired by people who are already using 3D printing technology.
Phoenix-based sculptor Kevin Caron uses 3D printing to refine his artwork before making full-sized versions.
"Mostly what I'm doing is proof of concept designs. You know, will it stand up, does it look right and are the proportions correct on it?” he says.
And Chris Considine, CEO and founder of Los Angeles–based CXC Simulations, uses 3D printing to prototype custom-designed parts for racing simulators that are so realistic, they are used by professional race car drivers. "We need 3D orienting to see if the part feels exactly how we want it to feel,” he says.” We went through about 30 versions before we found the one that was perfect for us. Other than 3D printing, there’s truly no way you could have done that without building it over and over again."
Step 2: Hop on a Computer
Once you know what you want to produce, it’s time to sit down at a computer and make it happen. 3D prints are most commonly generated from an STL or .stl file. Standing for “stereolithography” (what 3D printing was named when it was first invented), this file format is to 3D printing what the .
doc file is to document output.
To open and manipulate an STL file, you’ll need computer-aided design (CAD) software. For decades, these programs have been used by everyone from architects to product designers, so there are many kinds of CAD software available.
SketchUp is a free modeling program designed to be straightforward and allow anyone to create three-dimensional renderings, whether simple or complicated. Likewise, Tinkercad keeps the design process easy by providing just three simple tools. It also runs in a Web browser and offers step-by-step design lessons to demonstrate how easy 3D printing can be.
Meanwhile, programs like AutoCAD are favored by many experienced professionals, having been used in the design and prototyping of millions of products throughout the years.
To run these programs, you don’t need a particularly powerful computer. Caron uses an HP desktop machine to create his digital sculptures. "It's not a big screaming gaming computer by any means,” he says.
"It's just a small office computer and it handles the CAD program just fine.”
Step 3: Get Access to a 3D Printer
Most people assume they need to own a 3D printer to produce digitally rendered objects, but that isn’t true. Sure, owning a desktop 3D printer can put your designs within arm’s reach. But driving across town to pick up your objects at a Staples 3D printing service location or having them delivered by mail can be just as convenient for some businesses.
For example, Caron owns a CubeX™ commercial 3D printer. With the ability to print objects up to the size of a basketball, this device produces designs in plastic and in more than 4,000 different colors. He’s also used print-on-demand services to produce sculptures that he couldn’t make on his office’s machine.
"They’re breathtaking when you see them,” he says of the two acrylic sculptures. "The detail that I could view on the computer came out in the print — it just blew me away.
” Caron is planning to scale his designs down and turn them into jewelry to sell. "I've gotten one back in a polished glass and it's stunning. You can’t tell it from gold other than by the weight."
If you are interested in using 3D printing but need help with these steps, visit one of our stores that offers 3D printing services (currently in Los Angeles and New York City). There, we can help you with all the steps, from getting in touch with designers to actual 3D printing. You can even get in our 3D printing photo booth and have your face put on a figurine.
Go from Concept to Reality
Some businesses would argue that 3D printing, whether it’s done in the office or at an outside service, is worth its weight in gold. "I can go from concept in my head to holding the part in sometimes as quickly as an hour,” says Considine. "It’s a very powerful thing for an engineer to have. It's liberating."
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Which 3D printer to choose for home and hobby use
A few years ago, 3D printers were bulky industrial machines, but now 3D printing is becoming more accessible for home use. When buying their first printer, many are disappointed.
This may be due to the unsatisfactory quality of the resulting models or the complex setup and maintenance of the 3D printer.
In the reviews that are found on the Internet, printers are often shown after a lot of upgrades or a long selection of settings for printing. This is not at all the result that a beginner who first got acquainted with 3D printing will get. nine0003
In order not to be disappointed, before buying, you need to understand which model is suitable for your tasks. First of all, it is worth deciding what the printer will be used for. What is the main property that finished products should have? What is more important, the physical properties of the model or the ideal surface and detail? Not only the model depends on this, but also the technology by which the 3D printer will work.
Which technology to choose? FDM or LCD?
If you need to make a small detailed figurine with a perfectly smooth surface, you should pay attention to models that work on LCD technology (LCD works on a principle similar to DLP - Digital Light Processing or “digital light processing”).
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LCD prints using a photopolymer resin that cures under UV light. This makes it possible to produce without deformation, even small and thin products that cannot be manufactured using FDM technology.
Resin model
Now on sale there are many photopolymer resins with different properties. A few years ago the choice was not great. Basically, finished products were not strong enough for use in functional models. Now engineering resins have begun to appear on sale. Products from them are not inferior in strength to models made using FDM technology from ABS or even nylon. nine0022If it is necessary to produce large products with different properties, or the tasks will be very diverse, then the choice is with FDM technology. But it is important to understand that finished products will not have a perfectly smooth surface. Of course, you can polish the model, but this is additional time and labor costs.
FDM technology builds a model using molten plastic filament, which is fed from the print head.
The print head (extruder) “grows” the model layer by layer on the printing table. nine0003
FDM Models
FDM technology became widespread much earlier than DLP. Thanks to this, a wide variety of 3D printers and consumables for them has appeared. You can find many decorative plastics that mimic various materials, or engineering plastics for making functional models or mock-ups.
Choosing an LCD printer
Photopolymer printers work on one of 3 technologies - DLP, LCD or SLA. nine0003
As home printers, devices based on LCD technology are usually used due to their availability and low price.
Printer design
SLA technology appeared the very first among photopolymer printers. With the help of a point-focused beam, the desired areas of the resin are gradually illuminated. This is repeated layer by layer.
How SLA 9 works0018
Since the surface of the model is perfectly smooth, SLA has become used in the jewelry and dental industries.
Pros:
Cons:
DLP technology appeared later than SLA, but it is very similar to it. The main difference is that the light source is not a focused beam, but a projector. This made it possible to illuminate the entire layer at once, which significantly accelerated the production of models. The quality of the surface was slightly inferior to SLA, but modern DLP printers, in terms of the quality of models, are almost as good as SLA technology. nine0003
How DLP works
Pros:
Faster production of models due to the illumination of the entire layer
Consumables are slightly cheaper than SLA
High surface quality (although may be inferior to SLA)
Cons:
LCD technology is the youngest of all. The DLP principle is taken as a basis, but an LCD display is used as a matrix or illumination pattern.
LEDs are used as a source of UV light in LCD technology. Thanks to inexpensive components, we managed to get a simple, but high-quality and affordable photopolymer printer.
How the LCD printer works
Pros:
small cost
Cheap parts
Cons:
Low accuracy compared to SLA and DLP (for jewelers and dentists, the quality of LSD prints may not be enough, although more and more accurate models appear with the development of technology) nine0003
Possible stray light
The quality of models may decrease at the edges of the printable area (this can be corrected programmatically)
Resins that are used as a consumable for photopolymer printing can smell strongly and unpleasantly during operation. Try to use the printer in a well-ventilated area, or choose a printer with a sealed cabinet and filter.
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When choosing an LCD printer, pay special attention to the rigidity and positioning accuracy of the platform along the Z axis. If there are poor quality guides along the Z axis or even a slight play, then the surface quality of the finished model may turn out to be sloppy or the model will turn out to be unevenly striped.
Rating of the best LCD 3D printers for home
Anycubic Photon Mono
This is an LCD printer with a matrix that allows you to increase the speed and accuracy of printing. Anycubic Photon Mono will be a good helper for hobbyists and modellers. nine0003
Anycubic Photon Mono SE
Anycubic Photon Mono SE has an unusual parallel light source. This minimizes distortion at the edges of the printable area. You can effectively use the entire working area of the machine and produce many small models at a time.
Phrozen Sonic Mini 4K
Model with high resolution LCD display and large print area.
The monochrome display transmits UV rays better and allows you to print much faster than similar devices with a conventional display. The manufacturer claims a screen life of more than 2000 hours. Phrozen Sonic mini 4k is suitable for almost any task. nine0003
Wanhao GR1
Wanhao GR1 has high precision and large print area (140x78x200mm). The manufacturer tried to reduce distortion at the edges of the display, this allows you to make the most of the entire work area. High precision and large print area make Wanhao GR1 not only for hobby use, but also for production.
Anycubic Photon Zero
Small and very budgetary LCD device. Its resolution and small working area (total 97x54x150 mm) is enough for printing small miniatures, figurines or small engineering models. Anycubic Photon Zero is a good choice for beginners who want to get into photopolymer printing without spending a lot of money.
Choosing an FDM printer
If you plan to produce large and diverse functional models or experiment, a 3D printer that prints using FDM technology is an excellent choice.
First, decide on the size of the printable area and the properties that the finished model should have. After all, some materials require a closed chamber or good airflow to work. nine0019
Some printer models can be “upgraded” in the future. For example, if necessary, purchase spare parts for a closed case, put a nozzle of a different diameter, or change the thermal barrier to an all-metal one. But not all manufacturers provide for the possibility of such upgrades.
Printer design
Despite the same principle of operation, there are several different mechanics, which have their pros and cons. nine0003
Kinematics “Prusa” (Prusa)
Perhaps the most popular kinematics among home FDM devices. Mainly due to its simplicity and low cost. The main feature is the table that moves along the Y axis, while the extruder moves along the rest of the axes. Because of this, such kinematics was nicknamed “dragstol”.
Prusa kinematics
nine0056 Pros:
Cons:
Slow print speeds. A massive table with a model is forced to constantly move along the Y axis, because of this, print quality will be worse at high speeds.
Some models have design flaws (for example, insufficient frame rigidity), they can be fixed, but for this you have to be a little inventor. Or find a ready-made solution on the Internet. nine0003
This category also includes 3D printers with console kinematics. The same prusa, only halved. Because of this, the frame is less rigid, but the printer itself is more compact.
Kinematics Ultimaker
The extruder moves along the X-Y axes, and the table only along the Z axis. All motors are trying to be fixed on the body to lighten the weight of the moving mechanisms, thanks to which it is possible to achieve high print quality at high speeds.
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Ultimaker kinematic diagram
Pros:
Cons:
H-BOT or Core-XY
These are 2 similar but more complex kinematics - the table moves only along the Z axis, and the extruder along the X-Y. But to move the extruder, 1 or 2 long belts and 2 stepper motors work in concert.
Example Core-XY kinematics
Pros:
High print quality
High print speeds without loss of quality.
Can be easily closed completely
Cons:
nine0056 MakerBot Kinematics
Similar to Ultimaker kinematics, but one of the motors is located on the Y or X axis carriage.
Pros:
Cons:
Delta
Deltas do not have the usual XYZ axes.
There are 3 columns in the deltas, along which the carriages move, and the position of the extruder in space is calculated using a complex formula. The table is usually statically fixed to the body. nine0003
Delta printer example
Pros:
Cons:
Nuances of choosing an FDM 3D printer
In addition to kinematics, when choosing a printer, it is important to take into account some design features.
One or two extruders?
Two extruders can be used for dual color printing, but most commonly the second extruder is used for solvent support printing. If you need to print complex parts with internal cavities, then you should choose a dual extruder printer. nine0003
Closed or open printer?
Printing of functional models and parts uses plastic, which usually requires a closed chamber. If you plan to print functional prototypes or various models, you should look at printers with a closed chamber.
Bowden or direct?
There are 2 types of material supply to the print head of the printer - bowden and direct. nine0003
In a bowden, the feed mechanism motor is located on the printer body. This allows you to reduce the weight of the extruder and print at higher speeds without losing quality. But because of the long tube, printing with very soft plastics can be problematic.
Bowden feed pattern
In direct feeding, the motor and feed mechanism are located on the extruder. This increases the weight of the print head, but allows you to print with any kind of plastics. nine0003
Direct feeding scheme
Heated table or not?
The heating of the table improves the adhesion of the first layer of the model. And engineering plastics cannot be printed without a heated table.
Many manufacturers add useful additional features.
They do not affect the quality of the print, but save time and nerves. The most useful additional functions are the filament presence sensor and remembering the print location after a power outage. nine0003
Filament sensor.
It will automatically pause printing if the plastic runs out. When there is a little plastic left on the spool, this feature will allow you not to stand over the guard printer until the old spool runs out in order to have time to push in a new bar “on the go”.
Power outage protection.
Remembering where to print when the power goes out can save you a lot of nerves when printing large models. You won't have to worry that after a power outage, you will have to run the model again for many hours or cut and reprint a piece of the model. It is especially disappointing to throw away a complex underprinted model with supports due to a one-minute outage. nine0003
There are also many extras.
features that make using the printer more comfortable. For example, automatic calibration, touch screen, Wi-Fi and others.
Rating of the best FDM 3D printers for home
Anycubic Mega Zero 2.0
Inexpensive model with Pryusha kinematics. Good for getting started with 3D printing without a big investment. Despite the low cost, Anycubic Mega Zero 2.0 has a heated table and a resume function after a power outage. Thanks to direct feed, printing with soft materials should not be difficult. nine0003
Creality3D Ender 3 Pro
A very popular device due to its low price. But despite this, the Ender 3 Pro has a heated table and a decent print area. Can be sold assembled or as a DIY kit.
Flash Forge Finder
Small home appliance intended for children or educational institutions. The Finder doesn't have a heated table, but it does have a calibration assistant, a Wi-Fi module, and other extras that make getting to know it a lot easier.
All moving and heated elements are hidden as much as possible in the case so that the child cannot get burned. nine0003
Wanhao Duplicator 6 Plus
Wanhao Duplicator 6 Plus was based on Ultimaker kinematics, but instead of bowden feed, they made direct. Because of this, it will not be possible to print super fast, without quality loss, but there will be no problems with printing with soft types of plastics. There are 2 trim levels - with a closed case and without.
Flashforge Dreamer
The Dreamer is a closed body dual extruder printer with MakerBot kinematics. Thanks to this, he can cope with printing models of any complexity. Using a second extruder for soluble support, models with complex geometries can be produced. A good choice for engineers and those who like to experiment with different materials. nine0003
FlyingBear Ghost 5
Most commonly sold as a kit (assembly kit). Assembly usually does not cause any great difficulties, even for people far from electronics or mechanics.
Flying Bear is equipped with a filament sensor, a function to resume printing after a power outage and Wi-Fi connectivity.
The Flying Bear makes a great first printer for the novice user who is ready to build their own printer. nine0003
Totals
In order for the printer not to become a useless toy, you should clearly understand what it is for.
For a fan of miniatures or detailed figurines, a photopolymer printer is a good choice. A small work area is more than offset by the detail that cannot be obtained using other technologies.
For an engineer or a fan of experiments, an FDM machine with a closed chamber and two extruders is well suited. This will allow you not to limit yourself in the choice of plastics and comfortably experiment with any materials. nine0003
For a beginner who has not yet decided whether he needs 3D printing, you can opt for inexpensive machines with slick kinematics. Due to their great popularity, you can find a lot of upgrades and reviews on them.
In the future, it will be possible to modify the printer for specific tasks or change it to a more suitable model.
For a child, safety is paramount. As the first children's printer, models without a heated bed are suitable, in which the main emphasis is on printing with safe PLA plastic. Or models in which all moving and heating mechanisms are hidden in the case. nine0003
A 3D printer is a handy tool, and whether it brings joy or frustration depends on the user.
How much does a 3D printer cost?
3D printing is a one-stop solution for a wide range of applications, from high-resolution model production to rapid prototyping, rapid tooling for traditional manufacturing processes, production of aids and end-use models.
However, when you consider investing in a 3D printer, the viability of a solution usually boils down to a simple question: Is it cost-effective for your business? How much does a 3D printer cost and how much time and money can it save your business? nine0003
3D printer prices range from $200 to $500,000 depending on the printing process, materials, and complexity of the solution.
In this guide, we'll break down 3D printing costs by technology, compare outsourcing versus in-house manufacturing, list factors to consider when calculating the cost of each model, and look at what else to look for when comparing different solutions. for 3D printing and other production methods. nine0003
Interactive
This interactive ROI tool will help you find out how much time and money you can save by 3D printing with a Formlabs 3D printer.
Calculate your costs
Three of the most well-known plastic 3D printing technologies today are Fused Deposition Modeling (FDM), Stereolithography (SLA), and Selective Laser Sintering (SLS).
Each technology has its advantages and disadvantages - take a look at the infographic:
Download this high resolution infographic here. Interested in learning more about FDM, SLA and SLS 3D printing technologies? Check out our detailed guide.
Prices for 3D printers have dropped significantly in recent years, and today all three technologies are available in compact, low cost systems.
FDM generally produces models at a lower cost if you only print relatively simple prototypes in limited quantities. SLA technology offers higher resolution and quality, as well as a wide choice of 3D printing materials at a slightly higher price. But this difference is quickly offset when you print complex designs or larger batches due to the less labor-intensive post-processing process. Finally, SLS technology is the most cost effective for medium to high volume production of high quality functional models. nine0003
Comparing the total cost of different 3D printers by price tags alone will not give you a complete picture of how the cost of a 3D printer and a printed model will compare. The cost of 3D printing materials and labor significantly affects the cost of a model, depending on the application and your production needs.
Let's look at the different factors and costs for each process.
FDM, also known as Fused Filament Manufacturing (FFF), is a printing method where the parts of a model are made by melting and extruding a thermoplastic filament, which the printer's nozzle applies layer by layer onto the model being made.
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FDM is the most popular form of consumer grade 3D printing, fueled by the proliferation of hobbyist 3D printers. However, professional and industrial FDM printers are also popular among professionals.
The cheapest 3D printers are FDM printers. DIY kits for FDM 3D printers start at $200. However, most of these models are more like toys or DIY projects that require a significant amount of time to build, set up and calibrate. The quality of the print largely depends on the success of these operations. In addition, machines require repairs and regular maintenance to keep them working, so they are more suitable for people with a higher engineering education who have a lot of time and patience. nine0003
Hobbyist FDM 3D printers cost between $500 and $1,500, come pre-assembled or unassembled, require less setup, but have the same disadvantages as the cheapest 3D printers. More expensive models are capable of large print volumes and work with a wide variety of materials besides low temperature ones such as PLA.
Professional 3D FDM printers start at $2,500 and large format professional FDM printers are available from $4,000. The cost of the most modern industrial FDM printers can exceed 10,000 US dollars. Most of these printers come pre-assembled and calibrated in the box, or they can be automatically calibrated. Printers in this category offer better print quality, a wider range of media, higher print volumes, improved reliability, and ease of use and maintenance. In addition, professional 3D printer manufacturers offer customer support services for troubleshooting. nine0003
Material costs for FDM 3D printing range from $50 to $150/kg for most standard and engineering filaments, and $100 to $200/kg for auxiliary materials. There are also cheaper alternatives, but they are of lower quality.
In addition, FDM printing can be very labor intensive. Successful printing of complex models requires support structures that must be removed manually or dissolved in water. To obtain a high quality surface and remove layer lines, lengthy manual post-processing of models, such as sanding, is necessary.
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SLA 3D printers use the process of photopolymerization, that is, the conversion of liquid polymers into hardened plastic using a laser. SLA is one of the most popular processes among professionals due to its high resolution, accuracy and material versatility.
Models printed on SLA printers have the highest precision, sharpest detail and smoothest surface possible of any plastic 3D printing technology. But the main advantage of the SLA method is its versatility. SLA polymers have a wide range of optical, mechanical and thermal properties that match those of standard, engineering and industrial thermoplastics. nine0003
SLA 3D printers can handle a wide range of resin materials for a wide variety of applications.
SLA used to be used only in large and complex industrial 3D printers costing over $200,000, but the process is now much more affordable. With the Formlabs Form 3+ Printer, businesses can now use industrial quality SLA printing for as little as $3,750.
With Form 3L, large format SLA printing starts at just $11,000. nine0003
Stereolithographic 3D printers will be shipped in a box assembled and calibrated. These are professional tools that are highly reliable and require virtually no maintenance. Technical support is also always available. It provides troubleshooting in a critical situation (but its probability is extremely small).
Most standard and engineered polymers for SLA technology cost between $149 and $200 per liter. nine0003
SLA printers are easy to use and many workflow steps such as rinsing and final curing can be automated to reduce labor costs. Printed models have a high quality surface immediately after printing and require only simple post-processing to remove supporting structures.
Selective Laser Sintering (SLS) 3D printers use a high power laser to sinter fine polymer powder particles. The unsprayed powder supports the model during printing and eliminates the need for special support structures.
This makes SLS ideal for complex geometries, including internal features, grooves, thin walls, and negative taper. nine0003
Models produced using SLS printing have excellent mechanical characteristics - their strength can be compared with the strength of injection molded parts. As a result, SLS technology is the most popular plastic 3D printing process for industrial applications.
SLS printed nylon models are ideal for a range of functional applications, from consumer product design to healthcare applications.
Like SLA, SLS was previously only available in large format, complex 3D printing systems costing $200,000 or more. With the Formlabs Fuse 1 stereolithography printer, businesses can now solve industrial-scale tasks with SLS technology starting at $18,500. The complete kit, which includes the post-processing and powder recovery system, costs $31,845.
As with SLA printers, stereolithographic printers are shipped assembled and calibrated in the box. They are reliable and can operate 24/7.
The package includes in-depth training and fast technical support. nine0003
SLS nylon print materials cost about US$100/kg. SLS does not require supporting structures and unused powder can be reused, reducing material costs.
SLS is the least labor-intensive plastic 3D printing process in the production environment, because the printed models are of high quality right away, and to remove excess powder, they simply need to be cleaned.
There are several processes for 3D printing not only plastics but also metals. nine0003
Metal FDM printers are similar in design to traditional FDM printers, but use extruded metal rods held together by a resin binder. The finished parts of the model are sintered in an oven to remove the binder.
SLM and DMLS printers are similar to SLS printers, but instead of polymer powders, they fuse metal powder particles layer by layer using a laser. 3D printers based on SLM and DMLS technologies can create strong, precise and complex metal products, making this process ideal for the aerospace, automotive and medical industries.
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Prices for metal 3D printers have also begun to decline, ranging from $100,000 to $1 million today. However, these systems are still out of reach for most businesses.
SLA 3D printing is available as an alternative for casting workflows that allow metal models to be produced cheaper and faster than traditional methods and provide greater design freedom.
Technical report
Get design guides for 3D printing samples, see the step-by-step direct investment casting process, and study guides for indirect investment casting and sand casting.
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Different plastic and metal 3D printing processes have unique qualities that make them suitable for different applications. Below is a comparison of different printing technologies.
Fused Deposition Modeling (FDM) Stereolithography (SLA) Selective Laser Sintering (SLS) Metal FDM Printing Selective Laser Melting (SLM) and Direct Metal Laser Sintering (SLM) 9 (60DM)5 (6055) Permission ★ Look ★☆ ★ opa ★ ution ★cle ★ Look ★ opa ☆☆ ★ opa ventary Surgery ★ op ★ opa ☆ ★cle ☆ ★ opa Simplicity of use ★ opa ★ Look ★cle ★ opa ★ ☆☆☆☆ PROMISE Up to # 300 x 300 x 600 mm (Desktop and Workshop 3D printers) Up to ~300 x 335 x 200 mm (Desktop and Workshop 3D printers) Up to 165 x 165 x 300 mm (3D - workshop printers) Up to 300 x 200 x 200 mm Up to 400 x 400 x 400 mm Price range DIY kits for 3D printers start at $200, while hobby printers cost $500-1500. Professional 3D FDM printers start at $2,500, while large format professional FDM printers are available from $4,000.
Professional desktop printers start at $3,750, while high-volume large format desktop printers are available from $11,000. nine0575 Workshop industrial printers start at $18,500 and traditional industrial printers start at $100,000. Metal FDM printers start at $100,000, but complete solutions including an oven are much more expensive. DMLS/SLM solutions start at around $200,000. These printers require special infrastructure conditions, which can further increase costs. Cost of materials US$50-150/kg for most standard and engineering yarns and US$100-200/kg for auxiliary materials. $50-150/L for most standard and engineering polymers. $100/kg for nylon. SLS does not require supporting structures and unused powder can be reused, reducing material costs. Depends on material and technology. Significantly higher than plastic.
Depends on material and technology. Significantly higher than plastic. nine0575 Labor Manual removal of support structures (soluble support structures may be used in some cases). Long post-processing is required to obtain a high quality surface. Washing and final polymerization (both can be automated). Simple post-processing to remove supporting structures. Easy cleaning to remove excess powder. Washing and sintering (both can be automated). It is possible to use mechanical processing and other types of surface treatment. nine0575 Stress relief, support structure removal, heat treatment, and mechanical and other surface treatments. Materials Standard thermoplastics such as ABS, PLA and their various blends. Various polymers (thermosetting plastics). Standard, engineering (similar to ABS and PP, similar to silicone, flexible, heat resistant, rigid), injection molding, dental and medical (biocompatible). nine0575
Engineering thermoplastics - typically nylon and its composites (nylon 12 biocompatible + sterilizable). Stainless steel, tool steel, inconel, copper, titanium. Stainless steel, tool steel, titanium, cobalt-chromium, copper, aluminium, nickel alloys. Applications Basic experimental models, low cost rapid prototyping of simple parts. Prototypes with a high level of detail requiring close tolerances and smooth surfaces: molds, tooling, templates, medical models and functional parts. nine0575 Complex geometries, functional prototypes, low volume production or limited trial runs. Strong and durable models, tools and production aids. Strong and durable models with complex geometries; ideal for the aerospace, automotive and medical industries. When calculating the cost of one model, the cost of ownership of equipment, material costs and labor costs are usually taken into account.
It is important to understand the factors that affect each of these cost components, as well as the questions to ask in order to evaluate alternative production methods and uncover hidden costs. nine0003
Hardware ownership costs are fixed costs: 3D printer price, service contracts, installation and maintenance. These amounts must be paid whether your printer is idle or produces dozens of models per week.
Add up all projected fixed costs over the lifetime of the equipment, then divide by the number of models you plan to make. As a rule, the higher the performance and efficiency of your 3D printer, the lower the cost of ownership of equipment per model. nine0003
In recent years, desktop 3D printers have shown excellent results in reducing the cost of ownership of equipment. With a price 10 to 100 times lower than traditional industrial 3D printers and the ability to produce thousands of models over a lifetime, the cost of ownership can be negligible.
Questions:
Are there installation, training or additional initial costs other than the cost of the machine itself? nine0003
Do I need to sign a (mandatory) service contract? What does it include?
What accessories and tools are needed to make the final models?
What kind of maintenance is required for the machine to function properly? What is the expected annual maintenance cost? Will it change with an increase in production volumes?
The 3D printing raw materials and consumables you need to create models at an affordable price.
These costs largely depend on the number of models you produce. nine0003
When calculating the cost of materials, determine how much material is required to create one model, and multiply this figure by the cost of the material. Count the amount of waste and any other consumables. As production grows, the cost of ownership of equipment decreases, and the cost of 3D printing materials tends to become more balanced.
Be sure to check what materials you need to create specific models, as the cost of 3D printing consumables can vary greatly. Please note that some 3D printers only work with their proprietary materials and thus limit your ability to use third party materials. nine0003
Questions:
What is the cost of each type of 3D printing material?
How much material is required to create one particular model, including waste?
What is the shelf life of the materials?
Do I need other consumables to create models?
Can the machine work with third-party materials?
While 3D printing can replace complex traditional manufacturing methods and provide significant time savings, depending on the 3D printing technology, it can still be quite labor intensive.
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Professional desktop 3D printers are generally optimized for ease of use. DIY kits for 3D printers and hobby printers often require additional effort to adjust settings, while regular maintenance or material changes on traditional industrial machines can involve time-consuming tasks that require the assistance of a skilled operator.
Post-processing workflows vary depending on the 3D printing process, but in most cases include cleaning up models and removing support structures or excess material. However, there are solutions to automate some specific tasks. For example, Formlabs Form Wash and Form Cure simplify the wash and finish process for Formlabs SLA 3D printers, while Fuse Sift offers a turnkey post-processing and powder recovery system for the Fuse 1 SLS printer. nine0003
More complex processes such as SLA and SLS do not take much time to achieve high quality models, while models printed using FDM technology require lengthy manual post-processing to improve quality and remove layer lines.
Questions:
What is the whole model production workflow? What specific steps are required to set up printing, change materials, and post-process models?
nine0080How long does it take to post-process one particular model?
Are there any tools or devices available to automate some of these tasks?
Outsource production orders to third-party service bureaus or labs when you use 3D printing only occasionally or to produce large models in non-standard materials. Typically, the bureau has several in-house 3D printing processes such as SLA, SLS, FDM, as well as metal 3D printers. They can also provide advice on a variety of materials and offer additional services such as design or improved finishes. nine0003
The main disadvantages of outsourcing are the high cost and duration of production. One of the main advantages of 3D printing is its speed compared to traditional production methods. But it is noticeably reduced if the delivery of the model produced by the involved organization takes several days or even weeks.
And as demand and capacity grow, the costs of outsourcing are rising rapidly.
Desktop 3D printers are the perfect solution for fast model production. Depending on the number of parts needed and the volume of prints, the investment in a professional 3D printer can pay for itself in just a few months. nine0003
With desktop and workshop printers, you can pay for the capacity that matches your business needs and scale your production by adding more devices as demand grows, without the heavy investment of a large format 3D printer. Using multiple 3D printers also allows you to print models from different materials at the same time. But if there is a need for the production of large parts or the use of non-standard materials, service bureaus can come to the rescue. nine0003
Investment, material and labor costs are relatively easy to calculate. But what about indirect costs and hard-to-calculate factors that affect your business? Let's look at some of the main considerations when comparing a desktop 3D printer to outsourcing or other manufacturing methods.
Save time: What if you could get products to market a few months faster? Or reduce the delivery time of your products by a few days or weeks? 3D printing simplifies traditional prototyping and manufacturing workflows, helping you save time and stay ahead of the competition. nine0003
Top results: 3D printing allows you to create more iterations, overcome failures faster, and produce better end products. Troubleshooting a design early on also helps avoid costly redesign and the use of additional tools.
Interaction: Having high-quality prototypes and models allows you to communicate more effectively with customers, clients, suppliers and other stakeholders. Avoid misunderstandings and costly mistakes. nine0003
Intellectual Property Protection: Do you work with confidential information? Making your own models means you don't have to transfer intellectual property (IP) to third parties, reducing the risk of IP leakage or theft.
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