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Best uses for a 3d printer
67 Cool Things to 3D Print
3D printing is such a fun way to produce creative work—and it has totally taken off. Now, creators are using this amazing new technology to create all kinds of wild and wonderful 3D printer projects that were previously all but impossible to make at home.
These 3D printer projects are a great addition to your online design portfolio. This is such a hot space that shows your mastery of this chic craft could win you some big new clients. You can showcase a collection of cool things to 3D print and some of your best 3D printings too.
Want to get in on this cool 3D prints trend? We’ve compiled a list of 67 inspiring 3D printing ideas to fuel your next 3D printer design. So, what can you make with a 3D printer? Well, there’s something cool for everyone!
Next in our list of cool things to 3D print is a simple project that can be completed in approximately one hour and will produce a whistle. It can produce an eye-popping 118db sound, perfect for camping or sporting events.
If there’s one thing we can all agree on, it’s that earbud cords are a pain in the butt to keep organized. They constantly get tangled and eventually produce the dreaded earphone-crackle, rendering your treasured music-makers useless. This is a great example of what you can make with a 3D printer that can improve your everyday life.
A simple toy originally created for Settlers of Catan, this project is durable and (in our opinion) cute. This is one of those 3D printer projects you could use in a few ways: gaming, office desk decoration, children’s toy, you name it! Plus, T-Rexes are (always!) cool.
Organize your desk, and add a little flair at the same time! With these simple 3D printer designs, you’ll have all you need to generate truly unique desktop organizers that not only keep your stuff where it needs to be but look cool as well.
You can 3D print a pencil holder that is unique to your own personality and have others mistaking your pencil holders again.
With a 3D printer you’ll be able to replace your dinnerware with new and original 3D printer designs in no time at all. Take this blueberry-themed bowl, for example. Why stop there? There are numerous other designs for plates and bowls out there to make eating at home a unique experience.
One of the cool things to 3D print is an abstract planter for your succulents and cacti. Why use traditional planters to hold your plants? There are cool 3D prints out there that don’t allow you to skip the traditional clay pots. These modular little guys are modern and fresh and guaranteed to make your mini-garden more attractive.
Measuring Cube
Get rid of those 72 measuring spoons from your utensil drawer and replace them all with a single implement! One of the most immediately useful and cool 3D prints in this list, it’ll make for an interesting tool that others will want when they see it.
Cable Holder
Stop the tyranny of cords taking over your desk and entertainment unit and 3D print some space-saving cable management devices. You’ll cut back on desk clutter and all that cord-related aggravation. These are the blessed 3D printed objects that make life a little less annoying!
Nearly everyone these days has a smartphone, and we’ve likely all had moments where we wanted to prop up our phones for viewing video or photos and had to resort to piled books or whatever else is on hand. And it rarely works out as well as we hope! That makes this tiny project one of the coolest 3D printed objects on the list. Plus, they look like cats. Cats are good.
A perennial childhood favorite, kids love them just as much today. Of course, adults can enjoy these toys, too. They could be just the ticket to break through some creative block!
A truly inspiring 3D printing idea, these pop-out business cards allow you to speak to clients in a way they won’t have experienced many times (if ever) before! Rather than a drab piece of cardboard, hand them a toy they can assemble that speaks much louder than a traditional printed card.
Can’t sit still? Searching for a 3D printer project to help you focus? Look no further. Fidget spinners are an excellent way to occupy your mind, and this 3D printed object will definitely do the trick.
This is probably one of the most fun and cool things to 3D print, these gimmicky little toys are quite literally affixed to food items found in your house. A lemon helicopter? A banana-car? Why not! Easy to print and awesome for providing hours of enjoyment to restless rainy-day kiddos.
Definitely among the most interesting and cool things to 3D print in this list (and showcasing a bit more complexity than other entries), the dragonfly is a tiny little flying machine you can whip up in a short time. It’s perfect for providing a little entertainment for your kids on a rainy day.
Why settle for boring cutlery in your drawer? With minimal effort, you can produce some decorative handles for your eating utensils and wow visitors to your humble abode.
When they inevitably ask “so, what can you print with a 3D printer?”, you can tell them they’re eating with it!
Drop your phone into these useful little devices to amplify the sound from its speakers. They offer surprisingly high-quality sound—and now you don’t need to lug portable speakers around on picnics or at the beach.
If you’re looking for some more simple and cool 3D printing ideas, consider 3D printing a set of drink coasters. Thanks to simple 3D printer designs like this, we won’t need to spend our hard-earned cash on flimsy little discs anymore. Make your own coasters with whatever designs you want, and say goodbye to tacky freebies and over-priced novelty ones. This idea makes for one of the cool things to 3D print as gifts!
If you’re an audiophile, you’ll truly appreciate this entry as one of the best things to 3d print.
By converting audio files, you can create your own records that will play on turntables. Why limit it to music? Record your own special messages to loved ones and send out the love!
Simple 3D printer designs like this are great to have on hand. Hinges are always useful, and come in handy all over the house. These particular designs are super-simple, even by 3D printing standards, requiring just a single step!
With a sliding clasp, these unique chip clip designs work quite well and are fantastically simple things to 3D print.
A larger-scale project than other 3D printing ideas, the Drawing Machine is quite unique: attach a pen and create works of art from files on your computer. This 3D printer project can help you produce invitations, cards or any other manner of drawings.
Some nostalgic old-timey engineering comes into play with these uber-neat 3D printing ideas.
Relive the past and have your desk decorated with a sign that uses something other than LED or LCD displays!
When it comes to 3D printing metal, there are people who may choose to use a laser cutter instead. The reason is that 3D printed projects using metal can be costly and time-consuming. However, the two are quite different. 3D printing is an additive process, while laser cutting is a subtractive process. Depending on your needs, those that are looking to create multiple pieces at a quicker pace may choose the laser cutter as it can conveniently cut multiple materials and larger size.
With digital trends of raw and rustic design, you might be considering 3D printing cool things at home with metal. However, printing metal is extremely costly due to its process and the machinery required. If you’re looking for cool things to 3D print at home with a metal-looking finish, we recommend using materials on the market that can create metal-like 3D printed objects instead.
These materials give the illusion that your 3D printed pencil holder or camera mount is made out of metal but without the actual cost.
Thanks to 3D printing, it has also made highly-customizable prosthesis possible. One of the coolest things about 3D printed prosthesis is that they can create custom fits for the patient and also a much lower cost. Instead of creating static designs that are “one size fits all”, 3D print gives companies the opportunity to create products that are affordable and personalized. What would have cost lots of money to create is now more accessible thanks to 3D printed prostheses.
Beyond science, 3D printed homes and shelters have also become one of the cool things to 3D print across the world. To address the housing issue around the world, companies have been using this technology to print emergency shelters and 3D printed homes. With this technology, companies and cities can build a community in a much shorter amount of time and for a cost cheaper than traditional home building methods.
Each home inside the community can then be purchased at a more affordable cost.
If you love architecture and buildings, companies have created kits that allow people to replicate architectural structures and other cool things with a 3D pen. For boardgame lovers, you 3D print your own figurines by drawing it with your 3D pen. You can also turn your favorite cartoon show characters or movie heroes into 3D. While a 3D pen allows you to draw 2D things to 3D, their limitation tends to be the size of the project you can make. If you’re looking to 3D print a life-size chair, it may be easier to use a printer because 3D pens may not be able to create something as durable.
- Tangram: A super easy and fun game to play with your kids or friends. If you’re going on a road trip or simply trying to pass time, this 3D printed tangram makes for portable entertainment.
- Klöts (Quick shoe ties): Some cool things to 3D print for your kids are these quick shoe ties.
With this project, you’ll spend less time worrying about their shoelaces being undone and risking a fall. - Puzzle Keychain: This heart puzzle is perfect as a gift or personal use. If you’re tight on schedule for an anniversary or valentine’s day gift, this heart puzzle is one of the quickest things to 3D print.
- Door Stop: Some things to 3D print for practical uses are these door stops. Whether you’re using it at home or for your office, printing them is super easy and fast.
- Light Switch Locks: This definitely tops for cool things to 3D print, especially for parents. This awesome tool can prevent your kids from turning the lights on and off at home. Keep certain lights off to save energy.
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25 (Unexpected) 3D Printing Use Cases
For years, hype around 3D printing captured audiences in the mainstream press.
With visions of a future including a 3D printer in every home, these predictions were light on details and ultimately most did not come to fruition. However, the possibilities of 3D printing were undeniable, despite the youth of the technology and the relatively low number of use cases that were viable in the past.
The initial hype masked legitimate and growing business applications for 3D printing. With a proliferation of high-performance desktop and benchtop machines being introduced into the market, we are now seeing a broader variety of businesses expanding their product offerings and delivering better results to customers.
What can you do with a 3D printer? Read on to discover 25 (often unexpected) 3D printing use cases that show the broad scope of possible applications for the technology.
Report
A new industry report that compares how recent and early adopters are using 3D printing for their business, and explores future trends of the technology.
3D printing can add enormous value to supply chains, unlocking a broad spectrum of production applications. The technology is growing more workable and affordable, with companies able to bring additive manufacturing in-house to support processes on the factory floor. New, resilient 3D printing materials are opening opportunities for the production of high precision, functional 3D prints that can stand in for final parts, offering customization opportunities that help designers radically push the boundaries of high-performance cars. Industrial design studio Vital Auto has put all of this technology to work creating high-fidelity prototypes and concept cars, rapidly working through iterations using a variety of advanced tools, including a large fleet of in-house 3D printers.
“We've used 3D printing from day one. We wanted to introduce it to our manufacturing processes, not only to reduce costs, but to give the customer more diversity with their designs and their ideas,” said Design Engineer Anthony Barnicott.
The automotive industry has seen the value additive manufacturing can add to multiple touch points in the creation of automobiles. This means going well beyond rapid prototyping to include:
- Creating custom, complex, and high-performance parts
- Producing tooling and manufacturing aids
- Manufacturing replacement parts and spare parts on demand
- Cutting costs and lead times by up to 90% compared to outsourcing
See How Concept Cars Are Created
Recent advancements in 3D printing technology have started to fundamentally change the audio industry, meaning that digital printing of custom fit ear devices for the audiology, noise protection, and consumer audiology industries has never been so affordable. In recent years, 3D printing manufacturers have brought skin-safe biocompatible materials to market, allowing for in-house production of ear models and headphone tips.
Custom fit offers a unique individual listening experience built around the earphone fitting exactly in the customers ear.
This gives a secure fit that removes any possibility of earphones falling out of the ear, in addition to improved comfort and noise isolation.
“We are very excited about the concept of custom fit to deliver a custom experience to further enhance immersive listening. Formlabs shares Sennheiser’s drive for innovation – and improving the customer experience through this prototype is a testament to that mindset.”
Sennheiser Director AMBEO Immersive Audio, Veronique Larcher
The challenges that come with customized manufacturing can be overcome through the combination of Formlabs' disruptive printing technology and mobile scanning coupled with machine learning. This means customers can have easy access to custom fit earphones, with lead times reduced from four days to next day delivery or even same day.
Learn More About 3D Printing in Audiology
restor3D tools being printed, along side their final form.
Ten years ago, few people were talking about the huge impact 3D printing would have on the medical industry, from helping create advanced medical devices to patient-specific surgical guides.
One company no one saw coming was restor3d, who leverages 3D printing capabilities to drastically improve surgical care by printing procedure-specific polymer instrumentation tailored to cervical spine implants.
With a fleet of over 25 Formlabs 3D printers in its production line, restor3D is already printing the next generation of surgical tools. For surgeons using these tools, this procedure-specific, single packed sterile instrumentation system results in:
- Replacement of large, expensive surgical trays.
- Ability to iterate designs and quickly introduce new tools or features based on surgeon preferences.
- Dramatic reduction of supply chain and sterilization costs for hospitals.
Read How restor3d Is Creating Next Generation Tools
As much as 3D printing technology has developed in the past few years, there are even more high-impact, use cases currently in development. 3D printed organs is one of them.
Being able to easily create new organs has for decades been a dream for scientists working in regenerative medicine.
While it remains in its early stages, the use of the 3D workflow to produce organic tissue eligible for transplant is bearing early fruit.
Dr. Sam Pashneh-Tala from the University of Sheffield is leading the way. His research uses high-precision desktop stereolithography (SLA) 3D printing to enable the production of tissue-engineered blood vessels with a variety of geometries. This will allow for patient-specific vascular graft designs, improved surgical options, and provides a unique testing platform for new vascular medical devices for those suffering from cardiovascular disease—which is currently the number one cause of death worldwide.
“My differentiator is that I’m able to create blood vessels with geometries that are more closely matched to those found in the body. This offers the potential for improved surgical options and even patient-matched blood vessel designs. Without access to high-precision, affordable 3D printing, creating these shapes would not be possible, ” said Dr.
Pashneh-Tal.
Read About Tissue Engineering
The reconstruction of the three cities in the two different time periods consisted of over 650 segments, which were printed using Formlabs White Resin, each measuring 12x12cm.
As an industry already based on geometric design, prototyping, and modeling, architecture stands to gain enormously from advances in 3D printing technology.
On top of saving time during model production, the 3D printed models allow architects to anticipate the effects of certain design features with much greater certainty, e.g., by seeing a model produced with a fuller complement of materials, an architect can measure aspects such a light flow through the structure with higher precision.
But 3D printing’s use case goes beyond a single model: some firms are recreating entire towns. Institute of Architecture at the Hochschule Mainz - University of Applied Sciences. The result is an extraordinary exhibition that showcases six large-scale models of the cities, in the years 800 and 1250 AD.
The models consist of over 650 parts, all of which were created using SLA 3D printing technology.
Learn About the Reconstruction of Medieval German Cities
The 990S TripleCell and the FuelCell Echo Triple.
The sport-footwear industry has long relied on technology to optimize the performance of their products, and with the digital workflow they have more options than ever in customization.
Large brands like New Balance, Adidas, and Nike, having recognized the power of additive manufacture, intend to mass produce custom midsoles made from 3D printed materials. As in other industries, the digital workflow will augment traditional methods of manufacture here—critical, highly-customized components of each product will be entrusted to the 3D printing, and the rest left to traditional means.
Given the unique properties required for footwear, New Balance worked with Formlabs to create a custom printing material which could resist the daily wear and tear faced by an athletic shoe.
Shoe materials experience a variety of environments, with the additional need to withstand various levels of pressure thousands of times per day. Designed to create springy, resilient lattice structures, Rebound Resin has a much higher energy return, tear strength, and elongation than any other Formlabs material. Rebound Resin is strong enough to be used in gaskets, seals, and automotive interiors, but light and flexible enough for the sole of a shoe.
“One of the things that’s really exciting for us is that it provides a very different experience for the runner.”
Katherine Petrecca, General Manager of Footwear at the Innovation Design Studio, New Balance
See the 3D Printed New Balance Shoe
3D printing has already been integrated into the production of Hollywood films and is widely used for practical visual effects and costuming.
Whereas the creation of film's most fantastic creatures once required meticulous handcraft, the increased deadline pressure and time demands of modern moviemaking have made a quicker method of creating practical effects vital. Effects studios like Aaron Sims Creative now use a hybridized approach, practical effect-making enhanced by the digital workflow, to create new opportunities for collaboration and cut lead times on bringing ideas to life.
“The Demogorgon was one of the first prints that we did using our Formlabs 3D printers, and we were amazed. Before that, we had always outsourced printing. So to be able to grow it in-house, and see a design that we helped create from the very beginning printed right in front of us, was kind of an amazing thing. It was like going back to the days when we used to sculpt with clay,” said Aaron Sims.
Read About How Aaron Sims Creative Builds Their Worlds
3D printing's artistic potential is not limited to physical artwork. It also has the power to bring entirely new dimensions to forms like dance and music. Given the design freedom inherent in 3D printing, even the most complex or unique instruments can be modified or created from scratch, at a fraction of the price of traditionally made instruments.
Having been around for centuries and barely changing, the violin’s form is recognizable to all. Violin music has evolved to such a high level that the instrument has attained an almost legendary status in our culture. But Formlabs engineer Brian Chan challenged himself to create a fully-functional acoustic violin, using a 3D printer and Formlabs White Resin.
Get an Inside Look at Design Process
3D scanning, CAD, and 3D printing have been used to restore the works of some of history's most famous artists, returning works by the likes of Michelangelo and da Vinci to their former glory.
Art restoration projects can be enhanced by combining 3D printing and 3D scanning, two powerful technologies that allow builders to take physical objects, turn them into three dimensional shapes, make changes or restorations, and re-print the parts.
Mattia Mercante uses 3D replication to replace lost pieces of sculptures and fine artworks at the world-renowned Opificio institute in Florence, allowing museum visitors to experience the art as the artists intended.
For one 17th-century reliquary, Mercante scanned intricate frame details from elsewhere on the piece using an HP 3D Structured Light Scanner, and then replicated the missing pieces on a Formlabs 3D printer. The prints were painted to appear identical to the original decorations. Best of all, the restoration required minimum CAD modeling, and was fast and affordable compared to hand craft.
Learn More About Art Restoration
3D printing has as much potential utility in reconstruction as it does in production. The work of a forensic artist is often made difficult by incomplete evidence. Digital technologies can be of tremendous use in legal investigations and can augment the abilities of forensic artists to reconstruct accurate models of persons of interest or victims.
The digital workflow here involves turning CT scans into 3D prints to aid in identification. For instance, when investigators find just part of a skull as evidence, a printer can model and replicate the complete sample.
Reconstructions of the appearance of crime victims have already played a key role in attaining justice, proving once again the utility of 3D printing beyond considerations of design and productive efficiency.
Just like 3D printing can be used for preoperative planning, CT scans of crime victims can help detectives get up-close to bones. Digital CT scan and X-ray data of remains can be used to produce 3D-printed replicas of various body parts. Then, the pathologist can determine the full circumstances of a crime, from the number of participants to the nature of the weapon used.
Learn More About Solving Crime
3D printing's impact is not limited to improving workflows or enabling rapid prototyping. It can also change lives directly. With 30 million people worldwide in need of artificial limbs and braces, there is hope that 3D printing can provide new solutions where cost and specification have traditionally been hurdles.
3D printing can provide an affordable alternative that, like many related advances in medicine, can provide therapy that is much more closely tailored to a patient's needs.
The affordability and customizability of 3D printing techniques can profoundly alter the quality of life for the better for those suffering from injury or disability, as we saw in this story of a father and son.
We saw this type of innovation first hand with Matej’s and Mateja’s son Nik, who was suffering from cerebral palsy. Matej set out with a simple goal: to enable Nik to walk. Months of research and development followed, resulting in a custom-made, 3D printed orthosis that provides support and correction exactly where Nik needs them, which finally helped him take his first steps independently. Watch the full video above and read their story.
Beyond prosthetics which return lost function to a user’s body, it is possible to 3D print devices which are, in some ways, even better than the limbs they are replacing. With 3D printing, this is no longer a future possibility about bionetic, robo-cop like body parts, but part of the latest in cutting-edge prosthetic production. Some firms, such as Psyonic, are already delivering advanced prosthetics.
Arm Wrestling With A Bionic Hand
Maybe people think of 3D printing as producing smaller items which you can hold. In recent years, firms have been exploring manufacture-scale additive workflows that can produce much larger functional components. In the last few years, various initiatives have gotten underway to create houses and larger structures that are entirely the product of 3D printing, opening new frontiers in sustainable living and construction.
3D printing technique gives freedom of form to architects, even with previously less malleable building materials like concrete. More broadly speaking, it allows fully sustainable and energy-efficient homes to be built that also meet modern comfort standards. Construction by this means could be entirely waste-free, as well as less expensive and environmentally costly as traditional methods.
While you will not be moving into a 3D printed house on the near horizon, you can experience 3D printed construction projects today.
The MX3D Bridge in Amsterdam is currently open to foot traffic. According to dezzen.com, the “structure used 4,500 kilograms of stainless steel, which was 3D-printed by robots in a factory over a period of six months before being craned into position over the canal this year.”
Source: www.dezeen.com
Read More About the 3D Printed Bridge
With one of the highest barriers-to-entry of any industry in the world, space travel is ripe for 3D printing innovation. Lowering prototyping costs for expensive, space-specific tools and machines will lower costs and allow smaller companies to help innovate in space.
Aerospace startup Relativity has tested the creation of aluminum rocket engines using additive manufacturing. If successful, this application would sharply reduce the costs and practical difficulties of space travel, opening up the field to new business and to a vast potential for growth.
Masten Space Systems is another changemaker for 3D printing in the aerospace industry: founded in 2004, the company specializes in vertical takeoff and vertical landing rocketry.
The company is launching a mission to the moon in 2022 as part of the NASA Commercial Lunar Payload Services (CLPS) Project. Using Formlabs 3D printers, Masten produced plastic rocket engines for R&D testing.
The company has experience in 3D printing in both plastics and metals--they’ve even helped develop new custom metals for their NASA Tipping Point project. “We really like 3D printed rocket engines because they enable you to do a lot of things that you can't do in a traditional manufacturing process. In our goal to drive down costs and increase our effectiveness, we started looking at how we could use the Stereolithography printers, particularly once Ceramic Resin and High Temp Resin were released. Those have some rather attractive engineering properties for seeing if we could actually use them in a rocket,” Matthew Kuhns, chief engineer at Masten, said.
Formlabs’ High Temp Resin and Rigid 10K Resin are examples of materials with optimal engineering properties for aerospace applications.
High Temp Resin is designed for functional prototyping in high heat applications while Rigid 10K Resin is the stiffest material in our engineering portfolio, making it suitable for industrial-grade prototypes.
Read More About Masten Space Systems
Origin Labs, within the Innovation Hub, will have a space dedicated to 3D printing for students and the broader community.
Most institutions of higher education are focused on preparing their students for the workforce of the future. The Pennsylvania State University is focused on the current workforce as well and has recently invested millions of dollars into building the Eric J. Barron Innovation Hub, which serves the public as well as the University community.
The Appalachian mountain range in western and central Pennsylvania has historically been the center of the nation’s coal mining industry, and enjoyed a solid and prosperous economy in the first half of the twentieth century because of it. As global and domestic economies shifted away from coal, the Appalachian region suffered, with a higher rate of joblessness and one of the lowest household income rates in the country, as reported by the Appalachian Regional Commission.
Over the last two decades, leadership at the local and state levels have sought to change that through investments in manufacturing, education, and technology. The Appalachian Regional Commission offers $1 million grants to “support educational opportunities and institutions, especially by connecting skill development and workforce training with local and regional business interests and opportunities.”
As additive manufacturing rapidly expands in a wide range of businesses (as seen in this blog post!), hiring managers are looking for employees trained in working in digital spaces and fluent in CAD. Universities are looking to address this market lead by creating large and well funded innovation hubs.
See the Investment the Pennsylvania State University is Making
Besides training tomorrow’s workforce in CAD and 3D printing, universities are starting to see the benefits of deploying 3D printers across a wide range of educational disciplines.
At UMass Lowell, that meant modernizing its sculpting and 3D design courses for the 21st century.
Enter Yuko Oda, who joined the university in 2017 and got started by ordering a multitude of 3D printers, including a Formlabs SLA machine.
Yuko is able to take her passion for art and technology into the classroom, currently teaching sculpture, 3D modeling and animation, and interactive media. Most students know that they’re required to understand 3D animation and 3D modeling for future careers in various fields, including sculpture design for cinema. For studio artists, 3D modeling has become an essential skill.
“Students sculpt a 3D model, import it into Zbrush, then print in various resins, including Clear Resin. The ability for Formlabs machines to show intricacies that were modified in Zbrush is unparalleled when compared to other printers in the lab.”
Yuko Oda
One of the most promising new developments in sculpture is the integration of 3D printing and Virtual Reality (VR). This is especially salient for students intimidated by 3D design.
VR is rapidly reducing barriers for 3D design, allowing artists and students to create with their hands in programs such as Oculus Medium. Yuko has taught 8th graders how to create a 3D object in 30 minutes in VR, and then print the artwork on a 3D printer. Even for seasoned sculptors, VR reduces the time it takes to go from an idea to a physical object, potentially opening up new areas of experimental art.
Learn How How UMass Lowell Integrates Art and Technology
While caretakers at ZooTampa were performing a routine check-up on a 25-year-old great hornbill, they found a lesion at the base of the bird’s casque, the yellow helmet-like growth on top of the head. Further examination determined that the bird, named Crescent, was suffering from life-threatening cancer.
The cancer, located near the bird's skull, couldn't be removed because it housed part of the bird's sinuses. The team wanted to know if they could remove the casque, and replace it with a 3D printed replica designed specifically for this bird.
Patient-specific prosthetics and devices have been used before in human procedures, but never for a great hornbill. Would it be possible, and if so, which materials would be safe for the bird?
ZooTampa says the successful 3D-printed “replacement beak,” was created using BioMed White Resin. This material is an opaque white material for biocompatible applications requiring long-term skin contact or short-term mucosal contact. Special among Formlabs SLA 3D printing materials, this medical-grade material is validated for short-term tissue, bone, and dentin contact.
3D Printing and Veterinary Medicine
During the COVID-19 pandemic and following supply chain crises of 2021/22, many firms turned to 3D printing to help keep machines online and products rolling off the factory floor. The expanded use of in-house 3D printing to create end-use parts, such as replacement parts for machines, has made additive manufacturing a key tool to address supply chain problems.
Formlabs commissioned the 2022 3D Printing Applications Report to better understand what, if anything, has changed recently among 3D printing users.
The report demonstrates the shift in attitudes around 3D printing from an R&D and prototyping tool to an invaluable manufacturing technology needed to meet evolving consumer preferences and overcome supply chain challenges. Whether working to ease supply chain constraints, creating limited run products, or personalizing devices, businesses have been forced to rethink how they produce goods to meet customer demand.
End-use parts printed on the Fuse 1.
An IR sensor purge printed on the Fuse 1 in Nylon 12 Powder.
Building 3D printers is always an engineering challenge. Packing industrial-grade performance into an affordable, sleek desktop machine requires years of engineering and design work. This was especially true of Formlabs’ much anticipated selective laser sintering (SLS) 3D printer, the Fuse 1.
One of the tools Formlabs engineers used to prototype parts was the Fuse 1 itself. But the use of 3D printing didn’t stop at prototyping. Today, every single Fuse 1 unit shipped to customers contains multiple production parts printed directly on a Fuse 1 using Nylon 12 Powder.
Using the Fuse 1 SLS printer to prototype and create end-use parts offered three main advantages, according to Seth Berg, the engineer program manager overseeing the Fuse 1:
- The design freedom to create complex parts without internal support structures.
- Reducing supply chains by prototyping and creating end-use parts in-house.
- Eliminating outsourcing to achieve an affordable solution for small-batch production with a proven, versatile Nylon 12 material.
To see how the team did this, and which end-use parts on the 3D printer and 3D printers, watch the video below.
In May of 2020, Forbes ran an article titled: How 3D Printing Test Swabs Will Help Fulfill America's Shortage. They noted that the 3D printing industry has come together to tackle the COVID-19 swab shortage head on, with Formlabs, HP, Origin, Carbon, Desktop Metal and more working to ramp up swab production.
The impact of the COVID-19 pandemic required a global, concerted response.
Through collaborating with USF and Northwell, Formlabs enabled a solution that has been deployed worldwide. With the accessible design, affordable equipment, and validated processes, the swab design enabled over forty million COVID tests in twenty five countries. Over the last year, Formlabs 3D printers have continued being used by governments and healthcare providers to improve patient testing and care. This global solution is just one example of how the agility of 3D printing can benefit the public good.
We saw this happen dramatically in Singapore, where Eye-2-Eye Communications ramped swab production to over 30,000 swabs per day to help keep the city safe.
“It has not only been an excellent opportunity to showcase the advantages of 3D printing for rapid design and development but it has also shown Formlabs effectiveness in being able to mass produce products in very short timeframes. Also, as we see spikes in cases across the globe it is reassuring to know we can scale our production relatively easily to meet demand if required,”said Chief Executive Officer of Eye-2-Eye Communications, Miles Podmore.
One controller with buttons printed on the Fuse 1 (left), and another with buttons injected molded (right).
One problem with creating custom aftermarket parts is these orders are typically low volume, and need to evolve in response to product updates by the original manufacturers. But with the rise of in-house 3D printing, custom manufacturing has sprouted in multiple industries.
Battle Beaver Customs is focused on delivering a premier gaming experience through custom gaming controllers. Their modifications make the controllers more responsive and more competitive, allowing players to increase their gaming potential and reach peak performance across a range of games. Rapid prototyping with the Fuse 1 SLS 3D printer allows Battle Beaver Customs to quickly change their mount and button designs. When building custom consumer products, quick turnaround times can pay dividends for businesses looking to stay ahead of their competitors. According to Head of Research and Design at Battle Beaver Customs, Michael Crunelle, the “Fuse 1 has been great for being able to make changes quickly, from concept to end-use part.
Our competitors can’t keep up with us."
JetBoatPilot, a marine parts and accessories manufacturer, has built a reputation as an authority in the industry by creating aftermarket products that improve the performance and low speed handling of jet powered boats.
JetBoatPilot utilizes the Form 3 SLA and Fuse 1 selective laser sintering (SLS) 3D printers to prototype and manufacture aftermarket parts. A newly designed and now top performing product, the Lateral Thruster 2.0, was designed and manufactured on the Fuse 1. Equipped with the Fuse 1 and Nylon 12 Powder, JetBoatPilot was able to cut costs by 6x compared to their previous manufacturing methods.“I probably would have made that (aluminum version) retail price somewhere in the $400 dollar range, maybe even $600 dollar range, if I really had pushed it. I wouldn't have sold nearly as many at $600. But now I'm selling it for $199 and the customer is happy as they can be. And I'm twenty times the cost of goods,” says JetBoatPilot founder Will Owens.
With 928 stores spanning across 48 countries, Lush Cosmetics is a retailer known globally for making creative and crowd pleasing products such as Massage Bars, Body Butters, Bath Bombs and more, attributes its success to being able to respond quickly to trends and customer demand.
To bring new, industry defining, highly-detailed cosmetics to life, Lush needed to turn to 3D printing for much more than prototyping new shapes. They’ve invested in a next-generation additive manufacturing center for mold creation, tooling, and end-use parts.
The Lush Cosmetics team vacuum forms using 3D printed molds in-house.
“We use our Formlabs 3D printers for a mix of mold creation, custom tooling, and end-use parts. We’re a reactive business and having this capability in-house means we don’t need to share designs externally as we own everything in the product development process,” said Damien Carter, Innovation Lab Manager at Lush Cosmetics.
See How Lush Cosmetics Operates
3D printing is unleashing new possibilities and business opportunities, such as mass customization.
What used to be too complex, prohibitively expensive, or impractical to produce with traditional methods is available at no extra cost with digital technologies, giving full control to designers and opening the door for fully customizable consumer products to become a reality.
A good example of this is Gillette’s Razor Maker™, which gives customers the opportunity to customize the handle of their razor by picking various designs, colors, or adding custom text.
“For Gillette, piloting Razor Maker™ represents a crucial step in our customization journey where new technology and new business models must come together in order to deliver products that are as unique as our consumers,” said Donato Diez, global brand manager for Gillette and Razor Maker™
Learn How Gillette Uses 3D Printing to Unlock Consumer Personalization
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Dentistry has also been one of the most prominent drivers of 3D printing investment, desktop 3D printers are an increasingly common sight in dental labs and practices. As a matter of fact, the popular clear aligners, thermoformed on 3D printed molds, are possibly the single most successful use of 3D printing we've seen to date.
Over the past ten years, 3D printing has so advanced in dental that now no new dental labs are opening without using some form of digital dentistry. With materials so good they can 3D print permanent crowns, full dentures, and more.
3D printing technologies thrive in an environment where our unique bodies require custom solutions. As a result, the dental industry is going through a rapid digital transformation with digital workflows bringing increased efficiency, consistently high quality, and lower costs to dental labs and practices.
Five Ways 3D Printing Has Redefined the Dental Industry
Next time you’re out for a night on the town, keep your eyes peeled for our next unexpected 3D printing use-case: 3D printing is coming to custom glasses frames.
Marcus Marienfeld AG set themselves apart from conventional glass frames, using different and unique production techniques to create their frames. Recently they started integrating selective laser sintering (SLS) 3D printing into the production line for frames in their Swiss workshop for printing end-use parts and rapid tooling for forming titanium.
“You get very inventive and imaginative when you have a 3D printer in-house. I can do things with little effort that I wouldn't otherwise try," said Marcus Marienfeld.
See the 3D Printed Glasses
Visualizing 3D printing-driven changes in the way things are made does not require the feats of imagination it once did. As workflows have developed over the last several years and gained footholds in various industries, we are beginning to see that revolutionary potential demonstrated.
From dentistry and across healthcare to consumer goods, architecture, and manufacturing, the public is interacting more and more with the end products of 3D printing.
Making custom parts cost-efficient, cutting lead times and overheads, and empowering customers by bringing them closer to the products they want—we can only expect the influence of 3D printing to continue expanding.
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examples and perspectives of home, household, educational and commercial use
Creating real objects from digital models seemed to be something unattainable, from the world of fantasy. However, technological progress is moving forward. One of the significant results of its rapid development was 3D printers - devices for three-dimensional modeling. Until recently, installations cost “like a Boeing wing”, and only in the last decade has 3D printing become available to all consumers. The demand for printers has increased due to the development of modern domestic and foreign models of economy class with an intuitive interface.
Explore the possibilities of additive technologies. This is a good way for printer owners to expand their horizons, and for entrepreneurs to see promising areas in small business.
Contents:
- 3D Printer Features
- Using 3D printers at home
- In the space industry
- Aviation
- In architecture
- Weapons
- Clothing
- Art
- Medicine
- Surgical planning
- Manufacture of prostheses
- Bioprint
- Dentistry
3D printer features
Three-dimensional printers are equipment for printing a physical object based on its digital 3D model. The operation of most devices is based on the layer-by-layer deposition of the material or the gradual solidification of the photopolymer resin. As "consumables" they use all kinds of plastic, metal powder, building mixtures, glass powder and other raw materials.
There are several types of printing technologies that differ in the principle of operation, the properties of materials, the software used:
- powder melting or sintering;
- photopolymerization;
- extrusion;
- laser stereolithography;
- lamination.
Using printers, you can create models of any shape and complexity of execution. 3D printing allows you to reduce the cost of manufactured products and speed up the production process.
Use of 3D printers at home
3D modeling technology has been used for various purposes in everyday life. It is easy to print a hook for the hallway, a case for a smartphone, a tablet, a toy for a child at home on a printer. To do this, you need to perform a number of tasks:
- make a digital model of the object on a computer or download a ready-made template;
- divide the workpiece into many transverse layers using special software;
- start the device for printing - layer-by-layer build-up of the product.
The printer will become an assistant in the house. Let's be clear: we are surrounded by numerous plastic parts that often fail or get lost. It’s not at all by the way that the handle of the washing machine may break, the blender gear will fall apart, or some fragile button will crack. Using a 3D printer to recreate a broken polymer element is not a problem, but an exciting creative process.
Devices for 3D modeling allow you to print household items or decor in any room in the house:
- for the kitchen - towel hooks, napkin holders, spice rack, kitchen utensils;
- in the bathroom - soap dishes, shelves for shampoos, shower gels;
- in the bedroom - shades for lighting fixtures;
- in the office - organizers, pencil holders;
- in the living room - vases, figurines, photo frames, flower pots and much more.
If you wish, you can organize "your own business" from home. Using a printer to produce original Christmas and children's toys, souvenirs, bags for phones, tablets for sale is a profitable idea.
In the space industry
Three-dimensional modeling is a promising technology in the aerospace industry. And it is already actively used. Manufacturer SpaceX announced the Dragon v2 spacecraft, its engine is assembled using printed parts.
3D printing is also used in space. In 2016, NASA sent an industrial printer to the ISS that can operate in a vacuum. With it, astronauts will be able to print the desired item or part, thereby reducing the time to wait for delivery from Earth.
Aviation
Additive technologies have found a place in the aviation industry. Boeing and Lockheed Martin Corporation of America have developed laser-sintered engine parts, load-bearing components and ventilation systems.
Architectural
The ability to create virtual and then printed three-dimensional models is a breakthrough in the field of architecture and design. With the help of printers, it is easy to make a model of a future building for accurate visualization of its features, presentation to investors or buyers.
Layouts have been used in architecture for a long time, but it is printing that leads to the acceleration and simplification of project development.
Weapons
Three-dimensional technologies are not always used for good. Weapon printing is a prime example of this. Even budget printers can print a functional plastic gun. From one shot, it will collapse, but even a single pull of the trigger can cost a person his life.
However, it is believed that people should be able to self-defense. So, employees of Defense Distributed posted 3D models of the Liberator pistol online. They also manufacture spare parts for the Kalashnikov assault rifle and the AR-15 rifle. With them, it is possible to assemble weapons using a printer and available consumables.
Clothing
Polyamide powders are suitable materials for clothing and underwear. Nylon printed items have an unusual shape, they combine high strength with elasticity.
New York-based design lab Continuum Fashion presented printed clothing at a fashion show.
The announced models are non-experimental and can be purchased from the Shapeways website.
Art
Create a wax replica of Donatello's David or Venus de Milo - why not? If desired, copies of famous wax sculptures can be purchased, but they will be expensive, and they are not sold everywhere. A 3D printer will help out art lovers: load a digital model into the device, select the material for printing and start making a replica. A three-dimensional image of the original can be obtained from a regular photo with its subsequent conversion to 3D. Or use a handheld 3D scanner with the ability to capture overall products.
Medicine
Three-dimensional modeling is used in various medical fields.
Surgical planning
Careful preparation is the key to a successful operation. With the help of scanners, an image of the necessary area of the body is obtained, a copy is printed from the virtual model. It makes it easier for surgeons to simulate an operation: try out different scenarios, perform instrument testing, and calculate timing.
Manufacture of prostheses
3D printers are used in prosthetics. They allow you to create prostheses that correspond to the anatomical features of the patient. Swedish manufacturer Arcam is developing devices for electron beam melting. Their task is the execution of solid metal structures, including titanium ones. They are used in prosthetics to replace joints, bones or limbs.
Bioprint
Engineers are developing organic imitators that are similar in properties and structure to natural tissues. Printing vessels, muscles or whole organs - all this has become possible. The matter has not yet reached the transplantation of printed organs, but work is underway. In parallel, methods are being developed to restore damaged bones and cartilage. In medicine, “3D biopens” have found application, with which living cells are applied to injured tissues for their healing.
Dentistry
Dental braces made of plastic, crowns, dentures, jaw implants - all this can be quickly and profitably produced on a 3D printer.
Align Technology engineers have developed a technique in which the oral cavity is scanned and the subsequent manufacture of individual prostheses. Here, liquid resin polymerization technology is used, it provides a high degree of accuracy of finished structures.
Food stuffs
Print minced meat, sugar syrup, melted chocolate - fiction? Not at all! Food printers have ceased to be the prerogative of fairy tales and science fiction films. They are able to produce food of unusual shape.
British company Cadbury uses 3D printers to make molding stencils and candy prototypes that require a complex production line. Italian Barilla uses machines for making pasta, German Biozoon Food Innovations uses dishes for the elderly.
A popular food production device is the Foodini. The printer works with any pasty raw material. Its disadvantage is poor temperature processing of food, but it may soon be eliminated.
Characters
Creating a collection of movie characters, comics, games, figurines of famous personalities has become possible with 3D printers.
Want a small replica of the giant robot, Hulk, Iron Man? They can even be printed on a compact desktop printer. Collecting a collection of favorite characters is available to everyone.
Domestic robots
Arduino, a low-cost board company, has allowed users to design various electronic devices. Many have taken the idea into service for the equipment of the "smart home" system. All you need to do is print the case, install the servo, board and get your home robot.
To help people who do not understand soldering or programming, specialists from the Massachusetts Institute are developing a project to automate the construction of robots. According to the plan, you will need to set the functions of the future device, choose a design - the system itself will send the necessary details for printing.
Musical instruments
Printers can print drums, guitars, flutes, violins. Yes, professional musicians may doubt their quality, since valuable pieces are designed for years, and they serve for decades.
The printed tool will not be able to become a worthy alternative. But no one says that it should be all plastic. The printer can be used to print individual parts, such as the neck or soundboard. Due to three-dimensional machines, it will be possible to make tools that are unusual in shape and design.
Shoes
Printers can print sandals, boots, shoes, slates or individual parts of shoes: insoles, heels, soles. Nylon or other flexible materials (Ninjaflex, FilaFlex) are suitable for this. The advantages of printed shoes are conformity to the anatomical features of the foot, comfort, wear resistance. A nice bonus is the possibility of producing products that are unique in appearance with openwork heels that wrap flowers around a thin hairpin.
Printed footwear has already become the hero of fashion shows, but the time is not far off when it will become available to the mass consumer.
Medicines
3D printing has proven promising in the pharmaceutical industry for printing drugs.
Her virtues:
- up to 50% higher product retention compared to standard production;
- exact dosage of the substance;
- reduction of drug manufacturing time;
- the ability to produce drugs according to an individual prescription.
Organization Organovo is working with new technologies. Engineers use a gel material to precisely connect the components. 3D printers are not suitable for the serial launch of medicines. But they have found use in the manufacture of medicines for individual prescriptions.
Automotive
Many car mechanisms can be printed. In the world there are already examples of the use of components made on printers. "Formula 1" distinguished itself, it involved printed parts in fireballs. The American Local Motors announced a car at all, the body of which is made only from printed parts.
So far, the mass production of spare parts for printers is not economically feasible - it is expensive.
Customization and molding
Adding decorative elements to finished products is an original way to update and transform them. Wicker lampshades for sconces, an unusual frame for a bicycle, a car with author's tuning will attract attention, because there are no analogues of our own production.
Furniture
No, we're not just talking about toy items. 3D printers make it possible to produce furniture that is difficult to distinguish from "traditional" products. This result can be achieved through the use of special plastic with the addition of micro-sawdust. For example, Laywoo-D3 has a woody smell.
You can print anything: tables, stools, shelves, chairs, bedside tables. Products are easy to machine, they can be coated with paint, varnished.
There are examples of metal furniture creation in the world. Dutch designer Joris Laarman designed a machine for 3D printing without the use of a laser and vacuum chambers. 3D machines are used to paint with metal through the air - a great option for getting interesting furniture with an elegant wicker design.
Jewelry industry
3D printing helps to reduce and speed up the production of jewelry at the expense of cheap consumables. With printers, jewelers can redesign jewelry and quickly produce prototypes.
Advantages of 3D technology:
- simplification of the launch of jewelry production;
- obtaining high-quality jewelry: even, smooth, with high detail;
- efficiency - elimination of risks of waste of precious metals.
The use of 3D printing is relevant for many brands, including Cityscape Rings, Lace, Radian, Ross Lovegrove and others.
Construction
3D printing of buildings has become achievable. For the construction of structures, a mixture is taken, including cement, filler, plasticizer and other additives. The construction composition is squeezed out of the extruder nozzle in layers, repeating the computer model. 3D printers simplify and speed up the construction of structures, lead to a reduction in waste and manual labor costs.
There is no ideal machine for 3D construction in the world yet, but developments are underway. The Chinese organization Winsun has released a large-sized apparatus (60x100x400cm) for the production of floors, walls with the necessary holes and niches for utilities. Its minus is immobility (the finished building will need to be moved to another place).
Scientists from Spain, on the other hand, are designing small robotic systems. Their principle of operation is based on fastening to finished building elements and erecting the following parts. Time will tell which of the construction devices will be more preferable.
Education
3D printers are available not only for large companies and leading research centers. Prices for economy models start from several thousand, which makes them popular in the field of education. They are purchased for the equipment of schools, secondary special and higher educational institutions.
Advantages of 3D printing in education:
- Visual teaching of the sciences.
The teacher will be able to show the section of the engine, human bones or a three-dimensional model of hydrogen - all this will be a good motivation for learning. - Development of students' imagination and creativity. 3D modeling develops spatial thinking, helps to visualize the fruits of the imagination.
Summing up
3D printers are the most amazing technology of recent times. Initially, it was available for researchers, scientists, and now an inexpensive machine can be bought for entertainment. With it, it is possible to create various products and objects, design objects, develop an unusual design for everyday things. In production, the scope of use of devices is amazing: with their help you can print everything from food to architectural structures. Probably, such machines will soon become familiar appliances, like a vacuum cleaner, a refrigerator or a TV.
However, the widespread use of such equipment in production is still not so rosy.
3D modeling has inherent disadvantages that make mass production unprofitable. Not all installations connect different types of plastic, many of them cannot work with different shades and temperatures. Such opportunities are inherent in expensive machines. With their use, the cost of a printed product will be several tens of times higher than the cost of a conventional item. 3D printing is more efficient to use for the production of unique products, where the accuracy of detailing is important.
Even with the elimination of all the shortcomings, mass 3D printing does not augur well. Demand for manufactured goods will decrease tenfold, the economy will collapse. There will also be copyright infringement issues when copying unique items.
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50 Cool Things to 3D Print / Sudo Null IT News
No ideas for 3D printing? Tired of worthless trinkets? Here is a list of 50 cool really useful things for 3D printing.
Like us, you are fascinated by the possibilities of 3D printing. But, unfortunately, the horizon is littered with trinkets, trinkets and other unnecessary things. We are in danger of being buried under a heap of useless rubbish.
Throw off the shackles of mediocrity! Let's create really useful things! Here is a list of cool things that you can make on a 3D printer right now. Prove to your family and loved ones that this wonderful technology can be used daily and in practice.
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The Hobb Knob is a small pen with a label to describe the items in the drawers. Now you will never lose your socks! 
