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The night 3D printing was born: the story of inventor Chuck Hull
The night that 3D printing was born
3D printing
the story of inventor Chuck Hull
March 9, 1983, San Gabriel, California.
In the evening, the telephone rang at Engineer Hull's house. Antoinette picked up the phone and heard her husband's excited voice. Mrs. Hull was not too surprised by the call - her husband was constantly late at work until late at night. But instead of the usual apologies, the engineer insistently asked his wife to drop everything and urgently come to the laboratory. Antoinette stood in her pajamas and was already getting ready for bed, but she could not refuse. She only replied, "It's in your best interest to make it worth my attention."
New Gutenberg
The night 3D printing was born.
Part 1
In the early 1980s, the US economy was in recession: unemployment was rising, incomes were falling, and a third of industrial enterprises were idle. The economic crisis shook faith in traditional technologies - enterprises needed modernization, unexpected and fresh solutions. It was obvious to everyone that the future belongs to computers and microelectronics - it remains to find people who would combine IT technologies and conveyor production.
The world needed inventors again.
In 1983, Charles "Chuck" Hull worked for Ultraviolet Products (UVP). Unlike the eccentric geniuses of that era, Steve Jobs and Bill Gates, distinguished by anything but patience, Chuck did not seek to conquer the world at all costs. His path to invention was reminiscent of the life of Johannes Gutenberg, a German jeweler and minter whose inquisitive mind led to the creation of the first printing press. Like Gutenberg, until the age of 40, Hull was a typical modern "craftsman" - an engineer with a good university education and a standard career. After traveling around the country, in the late 70s, Chuck and his family settled in San Gabriel, a small town in California, where he took the position of vice president of UVP development.
Ultraviolet Products focused on ultraviolet related solutions: equipment, lamps, photosensitive polymers. Furniture factories bought UVP technologies - such materials replaced conventional varnishes and paints for wood.
A special polymer was applied to a countertop or wood slab and then cured under ultraviolet light. It turned out a strong plastic frame, an analogue of wood veneer.
While testing another polymer, Chuck Hull wondered what would happen if successive exposure to ultraviolet light was applied to not one, but several layers of the polymer.
At UVP, Hull worked on the production of those UV curing furniture paints. While testing the next polymer, Chuck Hull thought: what would happen if not one, but several layers of plastic were successively exposed to ultraviolet radiation. If the layers are formed by curing them in turn with UV radiation, it is possible to arrange a plastic product of absolutely arbitrary shape. For this, it is necessary that the process be controlled by a computer - then the probability of marriage will be negligible. This is how the first idea to combine computer modeling and photochemistry appeared.
Post-apocalyptic
kluge
The night 3D printing was born.
Part 2
Chuck needed a lab to get started. With only service equipment on hand, the engineer turned to his boss for help. The UVP president didn't share his subordinate's enthusiasm: after all, his firm makes ultraviolet lamps, not Star Trek replicators. If Hull wants to invent, let him do it in his spare time. So they agreed: during the day, Hull performed direct duties, while he devoted his nights and weekends to independent research.
The first 3D printer turned out to be a kludge — that's how technicians call mindless-looking but workable junk.
The engineer was assigned a small room for research. It was there that 3D printing was born in experimental pains. Chuck set up equipment, tested polymers, and wrote programs. Hull later admitted that, as a discoverer, he made every mistake he could. But after months of work, Chuck was lucky - the inventor finally designed a working system in which an ultraviolet lamp illuminated a container of photopolymer.
Hull wrote the code that tells the printer how many layers to use on his own. Therefore, initially the device could only produce structures of a very simple form. And in appearance, the world's first 3D printer did not shine with grace. Chuck described it with the word “kluge,” the technical term for mindless-looking but workable junk: “The 3D printer looked post-apocalyptic, like a piece of equipment from the Water World movie.
March 9, 1983 is considered the birth date of 3D printing - on this day, Hull's "monster" produced something similar to the first 3D model. Then Chuck, as usual, stayed up late in the laboratory, experimenting with the settings of the device. Recently, the polymer, although it hardened evenly, turned into spaghetti due to the low sintering of the layers. But not at this time. The settings were correct, the kluge did not fail, and after 45 minutes of buzzing, the device reproduced a small bowl.
In an interview, Hull recalled: “I called it an eye cup because it looked like an eyedropper that my wife wore all the time.
It appeared to Antoinette as a communion cup. It must have been God directing my efforts.” But Chuck didn't exactly feel like a monk that night, more like a medieval alchemist who created a piece of gold from liquid slime.
The accomplished "father of 3D printing" called his wife and urgently asked her to come to the laboratory. In response, he heard Antoinette's angry voice: "It is in your interest that this be worth my attention." As his wife entered, Chuck showed off the first 3D printed object. It was an ordinary cup, unremarkable except for the circular sections on the walls. Years later, Antoinette recounted the events of that night: “He held this cup in his hand and said, “I did it, now the world will never be the same.” We laughed and cried and stayed up all night just fantasizing about the future."
First patent
The night 3D printing was born.
Part 3
Hull called his brainchild stereolithography: “I sat at night and tried to come up with a name for a new technology.
I wanted the title to necessarily include the term "lithography", as a synonym for printing, and the Greek word "stereo", which means "volumetric", "spatial". Then I just put those two words together.”
U.S. Patent 4,575,330 titled "Apparatus for creating three-dimensional objects using stereolithography" was filed August 8, 1984 years old.
Convinced of the viability of the method, Chuck worked on the device in his small laboratory. A year later, he managed to bring the development to patenting: “As soon as I got a normally working machine, I immediately turned to a lawyer. He wrote a document for the patent office." U.S. Patent 4,575,330 entitled "Apparatus for creating three-dimensional objects using stereolithography" was filed August 8, 1984. In the application, Chuck described stereolithography as a technique for creating solid objects by successively printing thin layers of material and treating them with ultraviolet radiation. Hull was listed as the author of the development, the rights to the invention were transferred to UVP.
The largest manufacturer of 3D printers in the world could well have been called Ultraviolet Products, but it turned out differently. The company was affected by the economic crisis - sales fell sharply, and in order to preserve the core business, the management decided to sacrifice promising areas. During a meeting with the president, the inventor insisted on continuing research, but he could not allocate funds for the refinement of the device and marketing. Then Hull suggested that the boss register a new company and become partners: overall management and promotion fell on the shoulders of Chuck, while the president was entitled to a share of the profits. Seeing the seriousness of the intentions of the already former subordinate, the boss agreed and ceded the license to the invention to Hull.
The foundation of 3D Systems
The night 3D printing was born.
Part 4
In 1986, the partners founded the first 3D printer company and named it 3D Systems.
Since Chuck had never been in business, he had to put in a lot of time and effort to get his name out there: “I was calm about the technology, I never doubted that 3D printing would become popular. But I was never very confident in myself, so at first it was difficult. He attended scientific forums, consulted with colleagues from leading US universities, traveled to social events to make useful contacts. His activity paid off - a Canadian investor agreed to invest $6 million in 3D Systems.
The first mass-produced 3D printer was released in 1987 and was named SLA-1.
Refinement of the original device to marketable form lasted another year, until 1987. The first mass-produced 3D printer was named SLA-1. The huge and heavy cabinet was not very suitable for presentations, so Hull recorded short videos to demonstrate the capabilities of the 3D printer: “These films were quite corny, but we got a huge response from our customers.”
Hull had high hopes for automakers.
In the 1980s, the US auto industry lagged far behind Japan's, and American companies were desperate for a secret weapon. They became a 3D printer. With the help of 3D printing, engineers could quickly prototype small parts such as door handles and gear levers. Hull's predictions were fully justified: General Motors and Mercedes-Benz soon introduced stereolithography for the manufacture and testing of prototypes.
American companies were desperate for a secret weapon. They became a 3D printer.
Hull later found out that 3D printing was applicable not only to liquids, but also to any gradually solidifying materials that could change their physical state. Over the course of several years, he patented dozens of new solutions and technologies, including STL, a new data format for digital models. This format represents the object as a set of triangular faces and supports layering.
Despite the success of 3D Systems, the invention of 3D printing did not initially cause the industrial revolution that computers did. The real boom in additive manufacturing (as well as the recognition of the merits of the inventor himself) occurred later, in the 21st century. But fame and fame never bothered Hull - he was always distinguished by patience. At one time, the developer told his wife that 3D printing technology will take 25-30 years to take its rightful place in the market, but after that it will play an important role in the industry. Both of Hull's predictions turned out to be correct.
Today, 3D Systems is one of the largest 3D printer manufacturers in the world with a market capitalization of $1.1 billion. 78-year-old Chuck Hull continues to work in his native company, combining the positions of executive vice president and chief engineer. He has over 100 patents in the US, Europe and Japan, including 7 3D printing technologies. In 2014, Hull was inducted into the US National Inventors Hall of Fame, placing his name alongside other notables such as Henry Ford, Nikola Tesla, and the Wright brothers.
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