3D printing iron man helmet

Free 3D file Iron Man Helmet, Articulated, Wearable・3D print design to download・Cults

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STL File Mark 85 Iron Man Helmet・3D Printing Idea for Download・Cults

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Iron Man Helmet (motorized): Part 1

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I completely unbelted, and well, oh, for a long time I did not write anything, from the word 'completely'. But the fact is that, in addition to completing the 'ideal' third Viking, he got involved in the long-term construction for the manufacture of the Iron Man helmet. T.K. I, unfortunately, am not Tony Stark, and do not have access to high-end production facilities. Then you have to do everything with the use of a 3D printer that has already become native, and two, relatively straight, hands. And at the moment, most of the shell is ready and the helmet looks something like this (see photo). And as you might guess from the title, this article is about 'piling', 'skinning', 'printing' and 'gluing'.

It all started with the fact that the helmet does not fit in my print area. Even a relatively small visor in height does not want to get up, well, no way. I had to urgently add to my knowledge of netfabb, knowledge of Mesh Mixer. Someday, in the near future, I will definitely make a video guide on cutting with a section selection, netfabb can't do that xD. But now is not about that.

The visor is cut into 8 pieces to minimize the number of supports. It was printed in pairs (left plus right) in 5 runs for 8 hours (ugly!!!). The chin is divided into 5 parts and everything is also not fast there: 8 + 8 + 4 hours. The main part of the helmet - 8 parts and 4 times 12 hours. Well, it's a long time!

All printed with layer 0.2 and PLA 'Ninja Turtle' by FDplast. Why green? Yes, because I have it. The last two parts were not enough and the 'Terminator' went into action.

And it all started with the visor, and as you can see from the first photo, at the moment, it is the best processed, relative to the rest of the helmet.

Parts glued together. I shed the seams with super glue, sometimes adding soda. Then a long and tedious process of grinding with fine sandpaper in a bowl of water. After grinding - I apply a layer of white paint - I will have it for the place of the soil and to indicate the irregularities and flaws in the grinding. I'm sanding again.

Sanded the paint, filled in the bumps, sanded, painted. And so several times, until the result begins to suit. The next photo shows how to fill small chips and holes with super glue. It is fluid enough to flow inside and securely seal the defect. Then it remains only to wipe with sandpaper.

When the result began to suit me at least somewhat, I filled the visor with white paint and solemnly took a picture. There are still defects on it, so I then cleaned it again, but they are difficult to notice with the eye. The stripes on the visor are elements of the model, it's kind of worn xD.

My chin gave me a lot of pain. There was a half-millimeter step, which I grinded for probably an hour. PLA is extremely reluctant to be processed by abrasives.

The chin is far from finished, some seams are missed and still not sanded. Then the rest of the helmet was printed and glued to the chin.

Here, in general, in the Garden with Gomorrah, there are a lot of seams and many of them are large.