3D printed helmets

3D Printed Helmet with STL Files to Make Your Own

3D printing enthusiasts love making 3D printed helmet props from video games and movies that have become classics. The variety of cool designs, custom projects and cosplay ideas meet even the most strict tastes. Thus, you can always find the full size or small versions of helmets to make with a 3D printer for yourself, your friends and kids.

From Star Wars, Mandalorian, Boba Fett, Iron Man, and to great Spartan DIY projects, you can 3D print the full-size wearable helmet of your dreams.

3D Printed Helmets

The astonishing 3D designs of the 3D printing helmets you will see below are inspired by popular video games, movies, comic book characters, and life. A legion of fans worldwide with a 3D printer at home will admire this selection.

Be it a holiday assignment or a surprise 3D printing project, the custom helmets and ready-to-print pieces look truly unique and deserve to appear in your collection.

1. 3D Printed Iron Man Helmet

Fans of Iron Man will love to 3D print a wearable prop of their hero. All you need are helmet STL files or good instructions on making a custom model yourself, from 3D modelling to painting the finished 3D printed project.

Recent films featuring the Iron Man have catapulted the character to incredible popularity. Wearing a 3D printed Iron Man helmet gives the wearer that movie character allure that we’re all familiar with.

There are various 3D printed helmets designs of Iron Man on the Internet. The one featured in our selection is great to make because its creator shared the step-by-step instructions with everyone who intends to 3D print this masterpiece.

The enthusiast provided both the STL and OBJ file formats so you can get the files your 3D printer supports.

2. 3D Printed Mandalorian Helmet

DIY Mandalorian helmet has been a real trend of the last couple of years. Ever since the release of The Mandalorian TV series, many cosplayers and hobbyists have enjoyed turning themselves into Mando by wearing his costume.

Hobbyist jstayton26 has alienated himself from the over-replicated props and created the full-size Mandalorian helmet 3D model. The project is split into eight pieces, which you can recreate using a 3D printer. It is fun to paint the piece according to your liking.

Go ahead and download the Mandalorian helmet 3D file for printing at Thingiverse.

Also, you can extract Mandalorian helmet STL files from the stunning Mando figurine for 3D printing you will find on gambody.com. Enthusiast Tom Anton used these files to 3D print a full-size prop. He finished his cosplay outfit with armour resembling what Din Djarin wears in the TV series.

You can even make yourself a bag and place a 3D printed Baby Yoda figurine inside. This way, your DIY Mandalorian helmet will distinguish you from other assassins. Unlike others, you will protect the Child and receive many compliments on your costume.

3. 3D Printed Star Wars Helmet

Star Wars is an insatiable source of inspiration for every cosplayer in the world. With many fictional characters, badass droids and soldiers, new inspirational 3D printed helmets appear every year.

It is more likely for any cosplayer with a 3D printer at home to recreate the well-known Darth Vader, Stormtrooper, Boba Fett props using detailed 3D print files or build a replica of Luke Skywalker’s lightsaber.

3D Printed Stormtrooper Helmet

Fans of Star Wars films who love making cosplay props will enjoy a stunning 3D printed Stormtrooper helmet. It is probably one of the most recognized items to the space opera series fans.

The latest Episodes VIII (The Last Jedi) and IX (The Rise of Skywalker) made this item reborn more potent than ever. Only look at the 3D printing model created using Blender software. It consists of 22 parts that must be super-glued together and painted to make it look just like the Stormtrooper helmet in the movie.

Boba Fett Helmet 3D Print Files

The former bounty hunter Boba Fett is an iconic character whose story began in the Star Wars movies and continues in The Book of Boba Fett TV series.

You can find Boba Fett helmet 3D print files on different marketplaces to create such a prop for yourself. While it looks like the one worn by Din Djarin, it has distinguishing features, such as an antenna and particular colours. So paint it correctly and enjoy wearing it for various costume parties.

3D Printed Darth Vader Helmet

Our list of cool 3D printed helmets from the Star Wars franchise will never be complete without a Darth Vader prop. The antagonist in the original movies and protagonist in prequels is easily recognized for his headpiece.

Only think about your finished 3D printed Darth Vader helmet covering your face behind the mask. No one will even recognize you if you wear this black prop complimented with a dark coat for a party.

One of the most notable fictional characters ever existed cannot wait for you to work on its prop. So, get the Star Wars helmet STL files and spend some time printing this thing on your 3D printer.

Kylo Ren Helmet STL

When you are looking for even more 3D printed Star Wars helmet ideas, think of making a Kylo Ren headpiece. It is recreated from Star Wars Episode VII. It is the miniature version, while a wearable piece is still being made.

Turning into a Sith Lord hasn’t been more accessible than 3D printing a project just like his. You will need to use supports while breathing life into the Kylo Ren helmet STL files, but this 3D model can improve your collection.

4. 3D Printed Master Chief Helmet

Many Xbox One owners have played the Halo games. If you are one of them, work on a 3D printed Master Chief helmet. Such a project can be done for kids and adults because its free STL files are designed in several sizes.

If you look closer at the 3D printed Master Chief helmet you will notice how close this replica is to the video game prop. It was designed in Autodesk Fusion 360, and this Halo accessory makes a perfect cosplay item.

It will take about 60 hours to print it at 0.2mm layer height with 5% infill.

5. 3D Printed Spartan Helmet

For 3D printing a helmet, a 3D printer is a must-have, along with detailed STL files. Take a chance if you enjoyed the 300 (film) and wish to transform into one of the 300 Spartans to battle against the invading Persians.

Thanks to the fun warrior prop STL files, you can add a 3D printed Spartan helmet to your wardrobe. The author of this project used a brush to create the mohawk style on top of the wearable accessory.

6. 3D Printed Destiny Helmet

Your helmet 3D print could resemble the piece from the Destiny video game. You can recreate the Mask of the Third Man using your 3D printer and Destiny helmet STL files.

Of course, your finished 3D printing model will lack all virtual perks. But this piece will look fantastic, significantly if you can add LEDs to light it up. Being a three-eye hunter should be awesome if you plan to go to a cosplay event or costume party.

Your 3D printed Destiny helmet will be made of several parts, which you should glue together.

7. 3D Printed Captain America Helmet

The leader of the Avengers team, America’s World War II Super-Soldier, is a popular Marvel character among cosplayers. To prove that heroes live among us, you can work on your 3D printed Captain America helmet.

Download these or those STL files and let this prop be one of the most fantastic 3D printed helmets in your collection.

Paint the piece in the colours of Captain America (blue, red and white) or leave your 3D printed helmet black.

8. 3D Printed Doom Helmet

Those 3D printing enthusiasts who love first-person shooters and are big fans of the Doom video game will be happy to see this 3D printed helmet. Once you paint this prop into life-like colours, it will look like the one in the game.

Turn into the Hellwalker and amaze everyone with your unique 3D printed Doom helmet at the costume party. Such a DIY project will last for years and make you proud of yourself.

9. 3D Printing Helmet for Everyday Use

Many enthusiasts with a 3D printer at home love to work on various things to improve their everyday life. Making 3D printed helmets can be fun for kids’ parties as little boys love dressing as knights, samurai, astronauts, space travellers, and football champions.

And adults could use their desktop machines to 3D print a headpiece for their personal needs, such as a motorcycle or bicycle ride. However, such projects might not meet safety standards if made with a regular 3D printer at home.

10. Avengers Ultron 3D Printed Helmet

Among 3D printed helmet files, you will notice a model from the Avengers: Age of Ultron movie. And since the film is based on comic books, it is no surprise it has a huge fan base.

This fully wearable 3D printed Ultron prop was inspired by the movie’s supervillain character. The mask was modelled in 4 separate parts to facilitate its printing: the jaw, the main face, the top of the prop, and the ears. Printed at 0.15-0.2mm layer height, the creation of the entire Ultron helmet took about 80 hours of work.

Once you finish 3D printing all the parts, you will have to assemble the pieces and fill the part lines with putty. After this, paint your 3D print and enjoy wearing it for parties.

11. 3D Printed Helmet from Fallout

Another source of endless inspiration for cosplayers is the Fallout video game. From 3D printed helmets to entire power armour suits, it might seem that every bit of the amazing video game content has already been replicated for cosplay. But, there’s still room for imagination and your approach.

This T-60 helmet was improved for 3D printing by Jace1969. Today, you can download its files and breathe life into such a fantastic project.

Also, you can recreate the T-51-b Power Armour prop just like the one designed by Daniel Lilygreen. This 3D print consists of 12 separate parts which, according to the creator’s advice, must be glued together, to hold the entire weight.

12. 3D Printed Star-Lord Helmet

Suppose you’ve seen the acclaimed Guardians of the Galaxy movie. In that case, you will find this 3D printed helmet a fun cosplay prop to behold. Marvel fans can rejoice because you can find a stunning Star-Lord prop for 3D printing and download the model’s STL files to work on your project.

The model was created by the RPF member Helagak, who provides complete 3D printing instructions. You can follow each step and recreate an impressive accessory from Guardians of the Galaxy.

Try to light up the “eyes” to wear this piece in the dark! Everyone will enjoy your new look.

13. 3D Printing Daredevil Helmet

This Daredevil helmet for 3D printing is about 221mm high, 188mm wide and 221mm deep. However, according to the creator, the piece can be scaled either down or up, depending on the wearer. It means that you could also turn into Daredevil if you want.

The 3D printing model is available for download as STL files, compatible with many affordable 3D printers.

14. Cyberman 3D Printed Helmet Files

Are you a Doctor Who kind of guy or girl? Then this 3D printed helmet is precisely for you. It was a spooky project for Halloween for a father and a son. The 3D model was created entirely in ZBrush modelling software and printed on MakerBot Replicator 2.

The designer behind the epic Cyberman helmet has shared the entire process of modelling and printing this piece here. You will love pictures of the painted work. It looks fantastic!

Cool, huh? These 14 inspiring 3D printed helmet models will put you in the cosplay spirits. Don’t hesitate! Right now is the perfect time to boost your creativity and craftsmanship. And don’t forget to share your 3D prints in Gambody 3D Printing Community on Facebook for the joy of other hobbyists.

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Zortrax 3D printed cat sports helmet

#SIU_news 03/22/2021

3D printing technology allows you to create unusual objects that are otherwise impossible to obtain. This is confirmed by numerous examples, one of which was the recent project of Remy Vicarini. Using a Zortrax M200 Plus printer, French influencer mon_copain_ray created a custom helmet for his cat named Cathode. The product serves as much-needed protection for the eyes of the animal, Remy's inseparable companion in sports.

The process of turning a concept into a real object went through several stages:

• design of the structure and design;
• 3D printed helmet;
• Finishing the model.

Helmet design and 3D printing

Step 1: Measurements and digital design

The creative process started with getting the dimensions of the Cathode. To do this, Remy wrapped aluminum foil around the cat's head and formed a hollow ball of the desired size. He then moved on to digital prototyping. With the mold in hand, the helmet maker transferred the measurements to PTC Creo design software and created a digital model. The resulting .stl file was loaded into Z-SUITE, where it was sliced ​​and prepared for 3D printing. Working with this software is very easy, because the software is intuitive. The operator sees how the object appears and places it in the virtual space. Vicarines always place the part in such a way that the viewsurfaces are not supported and have the best surface quality when printed.

Step 2: 3D print the cat helmet

The next step is for Remy to upload the Z-SUITE-prepared job file with the helmet model to his Zortrax 3D printer using a USB stick. All files ready for 3D construction appear on the screen of the device, and the operator simply selects the one he wants to print. For the helmet, Vicarini uses the Z-ULTRAT plastic filament because of its strength, hardness and smooth surface. Since the material is durable, with a shiny appearance, printed products are hard and glossy. Regardless of the raw material chosen for a particular project, the benefits of Zortrax M200 Plus remain the same. Remy confirms that ease of use, desktop size and, above all, reliability are the key advantages of this equipment.

Photo: Zortrax

Step 3: Post-processing

Once the print is complete, Remy Vicarini moves on to post-processing. At this stage, it is important to remove the support structures, which can sometimes be difficult, especially in some hard-to-reach corners. Whenever the need arises, Remy takes his time and carefully removes the remaining support material with a special tool. To get a smooth helmet surface, he uses sandpaper to carefully level out any unevenness. The product prepared in this way is ready for the final stage - painting. After applying the final touches with a brush, the object is fully functional and pleasing to the eye.

Photo: Zortrax

Cathode's helmet, although not a fall protection, perfectly protects his eyes from the wind when practicing various sports with Remy, whether cycling, motorcycle riding or any another event in which Vicarini wants Cathode to accompany him. The 3D-printed products turned out to be of high quality every time, regardless of the shape of the helmet.
Although mon_copain_ray is known for his designs for his pet, he creates more than just outfits for his cat with the Zortrax M200 Plus. An influencer makes all the parts you need to make your own life easier or to replace broken parts of everyday items using this printer. The most striking examples of new developments are: a motorcycle phone holder, a project of glasses that allow people to communicate only by blinking their eyes.

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BEST 3D PRINTED CONSUMER PRODUCTS

3D printed consumer products have their own category (nomination) in the "3D Printing Industry Awards" in 2019Whether it's Invisalign, i.e. clear 3D printed braces or Blamey Saunders hearing aids, consumer product manufacturers are increasingly turning to 3D printing. The technology has been integrated into many fields, not only to improve the design of these products, but also to speed up and optimize mass production. Below are the latest 3D printed consumer products in the fields of fashion, beauty, sports, music and automotive, each of which is eligible for the nomination for the upcoming 3D Printing Industry Awards. Or you can select a 3D printed product that is not already selected.

Carbon and Riddell SpeedFlex Precision Diamond Helmets Earlier this year, Carbon, a Silicon Valley-based company using Digital Light Synthesis (DLS) 3D printing technology, introduced its latest system: the Carbon L1 printer, and to work in partnership with the US football equipment supplier Riddell. Riddell, the first company to work with the L1 printer, uses the Precision-Fit 3D printed lining system for their SpeedFlex Precision Diamond helmet. , created by a carbon grill engine, consists of more than 140,000 individual racks. In addition, the helmet liner is made up of seven individually 3D printed pieces. Selected NFL players used Riddell SpeedFlex Precision Diamond helmets during the 2018 season. Riddell Helmets available for purchase for a limited audience starting at $409.99 (college/varsity team) and from $324.99 (rest of youth).

In addition, in November 2018, Callaway Golf Company, a golf equipment manufacturer, signed a consultation agreement with GE Additive AddWorks to explore the possibilities of 3D printing for golf equipment. Brad Rice, Callaway Director, R&D Advanced Engineering, explained, “Callaway needs to learn how to use this tool [additive manufacturing] well, because it is inevitable that 3D printing of production parts is going to happen—it is the production method of the future.”Brad Rice, Director of Callaway , R&D Advanced Engineering, explained: "Callaway needs to learn how to properly use this tool [additive manufacturing] because it is inevitable that 3D printing of production parts is the production method of the future." a British manufacturer of bicycle frames and components has begun using metal 3D printing technology to develop a range of customizable parts stainless steel and titanium frames. This is intended to streamline manufacturing processes for frame manufacturers in the bicycle industry. For pricing on 3D printed brackets, dropouts and custom frames, visit the company's website.

Chanel 3D printed eyelash brush

In the fashion industry last year, Chanel began mass production of 3D printed Volume Révolution mascara brushes created in collaboration with the Erpro Group. The first of its kind, this brush was created using selective laser powder sintering (SLS) in industrial systems that produced up to 50,000 brushes per day. . In addition, the individual strands of the brush have a grainy texture, increasing the surface area of ​​application and the mascara's ability to adhere to the lashes. Chanel's Volume Révolution mascara is £28, available in 3 colors from European beauty retailers such as Boots and Debenhams.

Spanish 3D printing company Narbon has launched a service called 3D Memories, which creates 3D printed ceramic jewelry with the ashes of a loved one, as part of its bespoke production. The customer must send a piece of the ashes in an urn to the Narbon laboratory in Madrid. After that, it is mixed with various materials, including porcelain, and then 3D printed into a piece of jewelry. The jewelry is then packaged and sent back to the customer.Create a custom ring, bracelet, emblem and more here. The cost of 3D Memories jewelry is disclosed upon request.

Formlabs and Gillette create 3D printed razor handles.

In October 2018, Formlabs, a Boston-based 3D printer designer and manufacturer, partnered with Gillette, a Procter and Gamble brand of shaving accessories and razors, to produce custom 3D printed razor handles. Through this project, partners aim to provide consumers razors that best suit their grooming preferences, budget, look, color, and style. Razor Maker Handles are available in 48 3D printed designs sorted into one of three 3D printing levels: Partially Printed (19dollars), fully printed ($25) or chrome effect ($45). Design and order them in Razor Maker: Powered by Gillette.

Additive Manufacturing Customizes Car Production Together with Mini YoursMINI, the British car brand BMW launched a service early last year that uses 3D printers to mass-customize its cars. With the MINI Yours app, customers can add names and symbols to their vehicle's side wheel inserts or dashboard elements. Custom-made components are then 3D printed at MINI's request and painted in Aspen White, Chili Red , "Jet Black", "Melting Silver", or "White Silver". Customs service is available for modern 3-door MINI, 5-door MINI and convertible MINI. In addition, all 3D printed parts can be fitted by customers. MINI customers can personalize their car's side arms and fascia for 145 euros, and LED door sills for 29 euros.0 euros and LED door projector for 119 euros. Get started on the MINI Yours platform here.MINI Yours was shortlisted for a 2018 3D Printing Industry Award.MINI Yours was shortlisted for the 2018 3D Printing Industry Award.MINI has also integrated Belgian personalization software provider Twikit to provide mass customization services using 3D printing.

Carbon and Adidas sneakers

In 2017, Adidas announced a collaboration with Carbon to produce shoes with a 3D printed sole called Futurecraft 4D. Last year, the partners introduced the AlphaEDGE 4D LTD, featuring midsoles made with DLS Carbon technology. The initial batch of Futurecraft 4D midsole shoes were available from $300. Another 5,000 pairs were released later that year, by which time second-hand prices had topped $20,000. Following this last month, Adidas unveiled a new iteration of its Y-3 4D Runner, also made in collaboration with Carbon. The latest Y-3 4D Runner is available at the Adidas Y-3 Store for 449pounds.

Similarly, Reebok and BASF teamed up to create their first shoe line, known as the Liquid Factory. In 2016, a limited edition of 300 pairs was released with a 3D printed sole for $189.50. The shoes reportedly sold out within hours. Last year, the partners announced the release of shoes. The cost of a pair from the new batch of Liquid Factory has not yet been announced.

Remaining in the footwear market, Canadian custom footwear manufacturer Wiivv and Dr. Scholl, a footcare brand owned by pharmaceutical company Bayer, last month entered into an agreement to create custom 3D printed insoles. The soles are currently available in full length and three-quarter sizes. Both sizes are now available for purchase for 99 dollars.

3D printed biodegradable stationery

Last month, Batch.Works, a London-based 3D printing service bureau, debuted in partnership with international stationery store Paperchase to create a collection of 3D printed biodegradable paper clips, refills and ballpoint pens . This stationery set is made from bioplastic and is part of the Paperchase.Batch.Works Conscious Living Collection, which produced an additional 30,000 pieces of stationery on Ultimaker 3D printers over the course of two months, then used an Epilog laser system to engrave text onto the parts.Purchase 3D printed pens from £3.00, 3D printed paper clips for £0. 80 and a set of 3 3D printed pens for £15.00 are now available from Paperchase.

3D printed glasses

Recently, MOREL, a French eyewear brand, and INITIAL, a Seynod-based 3D printing service bureau, unveiled a range of glasses with 3D printed frames. Seynod INITIAL has introduced a series of glasses with 3D printed frames. This line of glasses is made in three different models using polyamide-based nylon and selective laser powder sintering (SLS). The side arms are made from a titanium alloy known as beta titanium, one of the most common materials used in orthodontics. The glasses weigh 10 g. The glasses are available in three different colors: blue, burgundy and black. The price has not yet been announced.

3D printed violins

For musicians 3Dvarius, a French manufacturer of 3D printed instruments, released its series of 4 and 5 string violins called The Line in October 2018. The violins are 3D printed using stereolithography (SLA) and are available for purchase from €1149.

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