Reprap mendel 3d printer
Mendel - RepRap
Mendel Documentation
Main page | Mendel Buyer's Guide | Mendel Build Manual | Mendel User Manual | Mendel improvements
The machine on the right is the RepRap printer, which we call "Mendel" after the father of genetics. It's the second, improved version of RepRap: small enough to fit on your desk, but with a print volume large enough for you to make big things (see specifications below). The machine is made up of bits bought in from local suppliers or online, and parts which it can make for itself - all the translucent structural components you can see. In the picture, behind the machine, you can see the RepRap software which you can use to print your thing. We give this, and the designs for the machine away, free - it's all open source (GPL 2). Though you do have to buy in some standard components from... well, whoever you want... which cost about €400. The idea of getting all the materials and building a machine yourself may seem daunting, but this area of the wiki is dedicated to making the whole process as easy as possible. Click a "How To ...." link above for building and using tips and more.... There are a number of instructional videos distributed through the Mendel documentation. These are also all gathered together in one place here. You can see examples of people's Mendels, and where they got their parts at Mendel Source Logs. |
Mendel Specifications
The table below outlines the specifications of the machine.
Metric | US imperial | |
---|---|---|
Manufacturer | RepRap (or anyone who wants...) | |
Model | Mendel | |
Technology | FFF (Fused Filament Fabrication)/Thermoplastic extrusion | |
Price of all materials | €400 | $520 |
Annual Service Cost | Occasional oiling = €5. It can print its own replacement printed parts at material cost. | Occasional oiling = $8. It can print its own replacement printed parts at material cost. |
Size | 500 mm (W) x 400 mm (D) x 360 mm (H) | 20” (W) x 16” (D) x 14” (H) |
Weight | 7.0 kg | 15.5 pounds |
Build Envelope | 200 mm (W) x 200 mm (D) x 140 mm (H) | 8” (W) x 8” (D) x 5.5” (H) |
Materials | PLA, HDPE, ABS & more. Uses ø 3 mm filament. | PLA, HDPE, ABS & more. Uses ø 1/8” filament. |
Material Cost | PLA: €22/kg, HDPE: €11/kg, ABS: €17/kg | PLA: $14/lb, HDPE: $7/lb, ABS: $10/lb |
Speed | 15.0 cm3 per hour solid (test done for PLA, similar for others). Maximum X and Y axis speed of 725mm/s. | 0.92 inch3 per hour solid (test done for PLA, similar for others) |
Accuracy | Diameter of nozzle 0.5 mm, 2 mm min. feature size, 0.1 mm positioning accuracy, layer thickness 0.3 mm | Diameter of nozzle 0. 020”, 0.080” min. feature size, 0.004" positioning accuracy, layer thickness 0.012” |
Finish | Fair | |
Volume of printed parts to replicate | 1110 cm3 | 67.7 inches3 |
(With the standard infill settings the 15.0 cm3 per hour solid extrusion rate is equivalent to a built volume rate of 19.0 cm3 per hour.)
Mendel vs. Darwin
Mendel is the second RepRap machine. Mendel supersedes the first version, which we call Darwin. RepRap Version I "Darwin" instructions
Ed Sells, a student of Dr. Adrian Bowyer, designed and built the first Mendel printer, sometimes called a "Sells Mendel" to distinguish the original design from later tweaks. It has the following key improvements over Darwin:
- Bigger print area, smaller machine footprint
- Improved constraint on the z-axis to eliminate jamming
- Better axis efficiency
- Simpler assembly
- Capacity for tool changing (to follow very shortly)
- Lighter and more portable
This video illustrates these improvements:
<videoflash type="vimeo">6983001|640|480</videoflash>
For a numerical comparison see this blog post.
Mendel 3 - RepRapPro
Documentation
Contents
- 1 Introduction
- 2 General notes
- 3 Printing parts for Mendel 3
- 4 Get support
- 5 Tool List
- 5.1 Mechanical
- 5.2 Electrical
RepRapPro Mendel 3 fitted with Duet electronics. These pages are the complete instructions for building, commissioning and using the RepRapPro Ltd version of RepRap Mendel 3. Like all RepRap machines, RepRapPro Mendel 3 is fully open-source. It is licenced under the GPL. All the design files and software are available from the RepRapPro Ltd Github repository.
These instructions document the assembly of a single material/colour “Mono” Mendel. The extra Tricolour instructions follow the Mono instructions.
It is recommended that Tricolour machines are initially assembled as Mono Mendels, before being extended to Tricolour machines after commissioning, and you have gained some experience using the Mono. You are building a complex machine – the skills required and the rate at which you learn mean that troubleshooting when you have built it all at once is much more challenging.
For the most part, the construction of the Tricolour is the same as for the Mono. At various points there are small tasks that you need to do for the Tricolour. These sections are highlighted in green on the relevant pages.
Give yourself plenty of space and ensure your work area is clean. Dust and dirt are a 3D printer’s worst enemy. All printed parts have been printed on various RepRap machines from suppliers within the RepRap community. Despite the fact that these machines are highly tuned RepRap 3D printers, some holes and features may need a little fettling to get the best performance from the RepRapPro Mendel 3. This is especially true for the Igus bushings used for the Z axis. There is a video how-to on fettling 3D printed parts here on Vimeo.
Before you start the build, please ensure you have all the components as listed on the packing list included in the kit. If anything is missing, please contact us via email:
We understand that people may want to change aspects of the machine’s design, and in fact we encourage this as it is one of the benefits of open source development. Before changing anything, please be aware that the RepRapPro Mendel has been designed to maximise the build volume relative to the the machine’s footprint, and as such many of its components fit closely to others. So consider your changes carefully before you try to implement them. And when you find improvements, please tell us so that we can include them in future kits, and so that existing owners can upgrade their own machines.
BEFORE YOU ATTEMPT TO ASSEMBLE ANY PART OF THE REPRAPPRO MENDEL 3D PRINTER, PLEASE READ THESE BUILD INSTRUCTIONS FULLY AND ENSURE YOU UNDERSTAND THEM. Although all parts are covered by warranty, this will be invalidated by your not following these build instructions.
The RepRapPro Mendel is a robust RepRap machine once assembled; however it does require a certain amount of care during assembly. If in doubt, force is usually not the answer! There are many ways to get support and advice, see the Get Support section below.
If you have bought the hardware-only version of the Mendel 3 kit, you will want to print the parts. You may also want to print spare parts for your printer. The list below shows the part number, part name, quantity and location of the parts. Most parts are available as STL or SolidWorks files, in the Mendel 3 github repository. Some parts common to all our machines are in the Library github repository. The extruder drive is in the Extruder drive github repository.
You can download all three github repositories, or download the parts individually; the ‘Location’ in the link below links to the stl page. This will also help you identify the parts. If you download the parts individually, make sure you download the ‘RAW’ version of the file; if you right-click on a link and download, you will end up with a file with the right name (with .stl on the end), but it will actually be an html document!
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If you find you need help or advice with assembling, commissioning or using your RepRapPro Mendel 3d printer, you can use the following channels:
- Check the troubleshooting pages for common issues like connection, extrusion, sticking and printing problems.
- The reprap.org Mendel Forum. There’s also lots of experienced people (particularly with the Duet electronics) on the Ormerod forum.
- RepRapPro channel on freenode irc
Mechanical
Tools required for the mechanical build of the RepRapPro Mendel 3D printer:
- Drill bits including 2mm, 3mm, 6mm and 8mm
- Precision screwdriver set
- A set of metric allen keys including:2mm (M2.5 size)
- 2.5mm (M3 size)
- 4mm (M5 size)
- 13mm spanner (M8 nut)
- 8mm spanner (M5 nut)
- 5.5mm spanner (M3 nut)
- 5mm spanner (M2.5 nut)
- 15cm adjustable spanner
- Half round needle file
- Craft knife
- Fine tweezers
- 300mm rule
- Vernier or digital calipers
- Square
- Fine nosed pliers
- Pliers
- Side cutters
- A small amount of superglue (for securing the hobbed insert)
Electrical
Tools required for the electrical build of the RepRapPro Mendel 3D printer:
- Digital Multimeter
- Precision screwdrivers
- Hair dryer (or other heat source for heating heatshrink wire sleeving; the barrel of a soldering iron works OK)
- Scissors
3D printer set Mendel Reprap Prusa i3
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3D Printer Filament 1kg/2.2lb 3mm PLA Plastic for MakerBot RepRap Mendel Black
3D Printer Filament 1kg/2.2lb 3mm PLA Plastic for MakerBot RepRap Mendel Black- Test tools and tools
- 3D printer and consumables
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Description
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Bulk request
Features: The original 3D printer
PLA filament has been tested on RepRap, MakerBot, Mendel, Huxley, Printer, WeisTek.
high strength, high rigidity, suitable for DIY players to duplicate printer components.
smell like harmless, good smell of popcorn.
shaping performance is excellent, thermoforming dimensional stability, low shrinkage (0.3%), layers stick each other well.
1 kg Plastic spools packaging, can be automatic feeding.
to be applied to various 3D printers such as MakerBot, RepRap, Mendel, etc.
Note:
Due to the difference between different monitors, there may be a slight color difference, please in kind prevail. Thank you!
specifications:
material: PLA filament
color: black
diameter: 3 mm
Filament diameter deviation: less than ±0.1 mm
printing temperature: PLA filament 200℃ to 210℃
net weight: 1kg/2.2lb
Gross weight: approx. 1199 g / 2.64 lbs
package size: 21 * 20.5 * 8cm / 8.3 * 8.1 * 3.1in
package weight: approx. 1290 g / 2.84 lbs
package list:
1*3mm PLA filament
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