3D printer full kit


The 10 Best DIY 3D Printer Kits 2022 (Starting at $150!)

Increasingly, makers are turning away from desktop FDM 3D printers, preferring to buy a cheap 3D printer kit and build their own DIY 3D printer from scratch. Some of these are RepRap 3D printer kits, and some are specially designed kits.

The 3D printer kit revolution has reduced prices, led to a number of key breakthroughs, and has made 3D printing more accessible than ever before.

Great Ender 3 Alternative

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Best Budget 3D Printer

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Best 3D Printer Kit Overall

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These 3D printer kits can take just a few minutes to assemble, or take hours or even days. They can also vary greatly in price, print accuracy, maximum build and print speed. Some even use technologies other than fused deposition modeling — you can now buy DIY SLS 3D printers and SLA 3D printers.

3D printer kit name and brandBuild Volume (mm)PriceWhere to purchase for best priceAlternative Purchase Option
Creality Ender 3220 x 220 x 250$189Creality Store hereAmazon here
Prusa Mini180 x 180 x 180$399Prusa Store here
Creality Ender 3 V2220 x 220 x 250$279Creality Store hereAmazon here
Creality Ender 5220 x 220 x 300$349Amazon here
Flsun QQ-S255 x 255 x 360$369Amazon here
Tronxy X5SA Pro330 x 330 x 400$399Amazon here
Anycubic Vyper245 x 245 x 260$429Anycubic hereAmazon here
Creality CR-10 / V3300 x 300 x 400$369 / $459Creality hereAmazon here
Prusa i3 MK3S250 x 210 x 210$749 / $999Kit available available on Prusa Store hereFully assembled on Prusa Store here
Peopoly Moai130 x 130 x 180$1,295Matterhackers here
The best 3D printer kits.

Advantages of DIY 3D printers

  • Open source: Most homemade 3D printers are also open source 3D printers, meaning they can be tinkered with, upgraded, and modded freely with the creators’ permission. Many Creality, Prusa and Anet printers are open source, as well as desktop 3D printers like BCN3D and Ultimaker printers.
  • Open build areas: 3D printer kits rarely feature closed chambers or enclosures as standard. This would affect the printing of filaments like Nylon or PEEK, but is less of an issue for standard filaments like PLA or PETG.
  • Easily upgradable parts: DIY 3D printer owners are frequently switching out parts, such as nozzles, hot ends and extruders for better quality parts.
  • Lower price: For the quality and size, you get a better deal if you build your own 3D printer.
  • Larger build volume: The open build area means that you can have a larger 3D printer build area for the same size, neglecting the need for an enclosing frame. Therefore, low cost kits like the Creality CR-10 can have huge build volumes.

Build your own 3D printer: what makes a good DIY 3D printer?

We used several criteria to determine which 3D printer kit made it into our ranking:

  • Cheap DIY 3D printer kits: We only included FDM 3D printer kits under $1,500. The printers are listed in price order, cheapest first.
  • Print quality
  • It it easy to build your own 3D printer: Not everyone is a technology wizard. Therefore, any kit that can be assembled quickly, easily, and is simple to operate, is at an advantage.

The best 3D printer kits

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1. Creality Ender 3

  • Price: $189 — Available on Creality Store here / Available on Amazon here
  • Build volume: 220 x 220 x 250 mm

The original Ender 3 is still one of the most popular 3D printer kits in the world, more than three years after it was originally released. The low price, great build area, and reliability have cemented the Ender 3 as one of the best 3D printer kits around.

The reliability is a major selling point in such a cheap 3D printer kit. Whereas most DIY printers in this price range are plagued by issues caused by low-quality parts, the Ender 3 is dependable and consistent, partly due to its upgraded extruder to prevent clogging or poor extrusion.

The resume printing function is useful if you’re prone to power cuts or want to print for several days straight and don’t want to risk a huge ruined print, and the Ender 3 is fairly quick to assemble, and shouldn’t take more than an hour or so.

However, it doesn’t feature auto-leveling — you’ll need to install a BLTouch or similar kit for that.

Best Budget 3D Printer

Creality Ender 3 3D Printer

The best budget 3D printer kit around - and the best-selling, too. If you have the budget, pick up the V2 or V2 Neo version, or even the Ender 3 S1 if you prefer a direct drive extruder.

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2. Prusa Mini — Great Prusa 3D printer kit

  • Price: $399 — Available on Prusa Store here
  • Print volume: 180 x 180 x 180 mm
  • Print speed: up to 200mm/s

The Mini 3D printer version of the wildly successful Prusa MK3S, the Mini retains the 0.05mm layer precision and can still calibrate itself, but costs less than half of the i3 MK3S. With the Mini, you can build your own 3D printer — and one with Prusa-level reliability! — for just $349.

It’s more compact, with a smaller build volume, and features removable spring steel sheets that make removing finished prints extremely easy — just flex the build plate and prints will come off with ease.

The extruder cannot reach the same temperatures during printing as the MK3S, though you can still print a number of tougher filaments like ABS, PETG, ASA and flexible filaments. The Mini retains the fast 200mm/s max printing speed, and can be upgraded to feature a filament sensor.

Overall, it’s another reliable 3D printer by the trusted Prusa brand who have proven over the years that their printers are some of the best 3D printer kits around. If you have the money, go for the MK3S, but for those on a budget, the Mini does a great job.

Best Mini 3D Printer Kit


3. Creality Ender 3 V2 — Best DIY 3D Printer Under $300

  • Price: $279 — Available on Creality Store here / Available on Amazon here
  • Build volume: 220 x 220 x 250 mm

Building on the success of the Ender 3 and improving and fixing its few flaws, the Ender 3 V2, while the same size build volume, is a much enhanced DIY 3D printer.

The upgraded motherboard makes the printer quieter than ever, and the extra power makes for a much more stable and precise printing experience.

Read more: the quiet 3D printer buyer’s guide

The upgraded extruder is also a great touch. It’s easier to load and feed filament into via the rotary knob, ideal for PLA and flexible filaments. The large 4.3-inch screen makes the interface more intuitive, and the Ender 3 V2 is really easy to use overall.

Another extra is the carborundum glass platform, which can heat up faster than ever and improves adhesion so you can be sure of a great first layer. Overall, if you have the extra $100 to spare, consider going for the Ender 3 V2 over the original.

Top Pick

Creality Ender 3 V2

$279.99

Upgraded version of the original Ender 3 with a number of key quality-of-life improvements.

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4. Creality Ender 5 — The Best DIY 3D printer under $500

  • Price: $349 — Available on Amazon here
  • Print volume: 220 x 220 x 300 mm

Another Creality kit, the Ender 5 is another great 3D printer you can build at home. The Ender 5 is $100 more expensive, but boasts a number of improvements that make the extra money seem worth it.

Firstly, it can print taller prints than the Ender 3 — 300 mm high rather than 250 — important if you print tall structures like tall vases or monument 3D models. The structure is also stronger, having adopted a cube shape like the Tronxy X5SA which helps with stability, reducing vibrations or movements from external events, and improving part surface finish and quality.

Moreover, the minimum layer height of 50 microns is extraordinary for such a cheap machine. Review after review repeats how crisp the surface finish of their prints look with the Ender 5, so it’s fair to say the Ender 5 is a smash hit.

  • For an extra $50 you can upgrade to the Ender 5 Pro printer kit, at $399. It’s available to buy here.

Note: while the Ender 5 can be tweaked to increase print speed without a noticeable loss in print quality, we recommend you don’t get too extravagant with this. Stick with 60 mm/s or below for models with intricate parts — it’s worth a bit of extra printing time to guarantee crisp prints.


5. FLSUN QQ-S — Great Delta DIY 3D printer

  • Price: $369 — Available on Amazon worldwide here
  • Print volume: 255 x 255 x 360 mm
  • Print speed: up to 300mm/s

One of the best DIY delta 3D printer machines out there, the Flsun QQ-S features notable improvements on the original Flsun QQ. It comes 90% assembled, so though technically still a 3D printer kit it will take under an hour to get up and running.

  • We were lucky enough to test the FLSUN QQ-S, make sure to also check out our FLSUN QQ-S review.

Not only does it have a fantastic build volume for the price — especially the ability to print tall parts! — but it also comes with an upgraded lattice glass print bed, allowing for faster heating up to 100C in under 5 minutes, less warping and better adhesion during 3D printing. This is perfect for materials such as ABS filament, which are known to warp significantly under the wrong conditions.

Another advantage that beginners will enjoy is that as delta 3D printers don’t move the print bed — the print head does all the moving — the printer only needs to be auto-leveled once. It comes with a titan extruder, and can print with common printing materials like PLA and ABS, PVA, and HIPS for supports, as well as wood-filled filaments and flexible filaments.

It’s accurate, too, able to print at up to 50 microns. Overall, it’s a fantastic delta 3D printer kit that prints accurately, and super fast — it even made it into our fastest 3D printer ranking. It’s also one of the easiest DIY 3D printers to build, coming almost fully assembled — you just need to attach the gears and rods to hold the structure up, and then attach the extruder and filament holder.

Best Delta 3D Printer Kit

FLSUN QQ-S-PRO Pre-assembled Delta 3D Printer

$399.00

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12/22/2022 08:40 pm GMT


6. Tronxy X5SA Pro — Huge Self-Assemble 3D printer

  • Price: $399 — Available on Amazon here
  • Build volume: 330 x 330 x 400 mm
The Tronxy X5SA Pro’s cube shape offers stability benefits resulting in good surface finish.

Kit 3D printer kings Tronxy showed humility and dedication to improve the X5SA Pro, fixing a number of small issues that affected the original. The X5SA Pro addresses the X-axis issues and has made it more stable, and upgraded the materials forming the printer kit’s structure. Now on the X5SA Pro, most of the printer is made from aluminum and is heavier and more stable, reducing vibrations and generally improving print performance.

As for the X5SA’s specs, it’s a large 3D printer DIY kit with similar printing sizes to the Creality CR-10, and boasts a 330 x 330 x 400 build volume. It claims increased precision vs the original Tronxy X5SA, and has a maximum accuracy of 125 microns. It’s impressive, reliable and one of the best cheap 3D printers you can get with such a large size — so those with big 3D printing ideas will enjoy both this and the Creality CR-10.

It’ll probably take you around four hours to build this printer kit, but it’ll be worth it once you start printing!

Big 3D Printer Kit

TRONXY X5SA PRO 3D Printer with Glass Bed Upgrade

$429.00

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12/23/2022 01:25 am GMT


7. Anycubic Vyper

  • Price: $429 — Available on Anycubic store here / Available on Amazon here
  • Build volume: 245 x 245 x 245 mm

A key feature on the Anycubic Vyper missing from many printers in this price range is that the Vyper self-levels. This is a huge relief for busy makers who would rather not re-level their printer every few prints, and who just want to get to the fun part — printing! The 16-point bed leveling process accounts for differences between the nozzle and bed and can be done in just one click.

The 32-bit motherboard is beefed up compared to previous Anycubic 3D printer kits, offering silent printing and improved stability. We tested the Anycubic Vyper and found it to be consistent in printing, easy to operate with the 4.3-inch touchscreen, and it was incredibly easy to assemble — we built it in 10-15 minutes.

The new PEI spring steel magnetic print bed can be lifted off the platform easily for easy removal of your finished parts, and is designed to be scratch and heat resistant and to work well with standard filaments such as PLA, ABS, PETG, and TPU.

The Vyper also features an innovative new two-fan dual cooling system, cooling down parts quicker and enabling faster printing without causing errors — the Vyper can comfortably print at 100mm/s.

Great Ender 3 Alternative


8. Creality CR-10 / V3

  • Price: $369 / $459 — Available on Amazon here / Available on Creality Store here
  • Print volume: 300 x 300 x 400 mm

The Creality CR-10 has a passionate group of supporters who hail it as the best DIY 3D printer kit in its price range. Manufactured by Creality, the CR-10 is a fantastic 3D printer build kit that can be built within 45 minutes.

The Creality CR-10 has an accuracy and print volume which is competitive with printers 5 times more expensive. With it’s minimum layer thickness of 0.05mm and fantastic 300 x 300 x 400 mm build volume, the Creality CR-10 is a great printer for just $370. It’s easy to use, making it the perfect 3D printer for beginners.


9. Prusa i3 MK3S — best 3D printer kit

  • Price: $749 as a kit — Available on the Prusa store here / $999 fully assembled — Available on the Prusa store here
  • Build volume: 250 x 210 x 210 mm
Colorful prints are possible with the Multi Material Upgrade Kit, which we discuss below.

The Prusa i3 is known as the undeniable king of DIY 3D printer kits. These RepRap kits are fantastic, sporting an impressive print volume of 250 x 210 x 210 mm, and being able to print at speeds up to 200mm/s! It’s also accurate, durable and a complete workhorse, with layer heights from 0. 05 mm and a bendable print surface to make removing finished prints as easy as possible.

Accessible via USB stick or by SD card, the Prusa i3 MK3 kits are designed to be simple to use as well as effective. With layer resolutions up to 50 microns, the Prusa i3 homemade 3D printer is so effective that it outperforms far more expensive 3D printers. It can print tougher filaments than more expensive printers too, with a Bondtech extruder that can reach temperatures of up to 300C, making printing Polycarbonate, ABS, Nylon, and other difficult filaments no problem.

Additionally, you can print up to 5 colors simultaneously with your Prusa if you purchase their multi-material upgrade kit, costing $300. This makes colorful model printing a breeze, and opens up for far more extravagant printing projects.

The Prusa, with Multi Material Upgrade kit, allowing it to print multiple colors simultaneously. We explain this in our color 3D printer guide.
  • With a Multi Material Upgrade kit, it can also print multiple colors. We explain more in our color 3D printer buyer’s guide.
  • You can buy the Multi Material Upgrade Kit 2.0 here.

You can choose to either assemble the kit yourself or buy the printer pre-assembled, though this costs a few hundred dollars more. Overall, the Prusa remains the undisputed king of DIY 3D printer kits, with its competitors needing to do a lot of catching up to dethrone it.

Best 3D Printer Kit Overall

Original Prusa i3 MK3S+ kit

The best 3D printer kit of all time. If you have $1,000, this is some of the best value you can get.

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10. Peopoly Moai SLA Kit — Homemade resin 3D printer kit

  • Price: $1,295 — Available on Matterhackers here
  • Build volume: 130 x 130 x 180 mm

The only resin 3D printer featured in our 3D printer kit guide, the Peopoly Moai is an incredible feat of engineering. It’s huge, offers incredible accuracy and precision, and best of all, you can build your own 3D printer at home from scratch.

For those looking for an effective SLA 3D printer, and who do not want to pay full price, the Moai kit could be the perfect printer for you. It is so accurate that it can mechanically print up to an astonishing 5-micron layer height, according to Peopoly, though you’ll likely never reach this accuracy because you won’t need to, nor would most resins or models accommodate this.

Featuring a 70-micron laser spot size, once you’ve built this homemade 3D printer you’ll be ready to create resin molds for 3D printed jewelry, dental models, engineering pieces, as well as prototypes for rapid prototyping or fun characters if you use the Moai as a 3D printer for miniatures.

The Peopoly Moai is open to use third-party resins, for those who want to save money on lower-cost resins and are fine with the slight quality drop-off. The printer itself however does not come with any resin, so you’ll need to purchase that with the kit. It is only to be expected that the Moai will take some time to assemble, as resin 3D printers are more complex than their FDM 3D printer counterparts, but most makers will be able to build their own 3D printer within 4 hours.

Best DIY Resin Printer

Creality Ender 3 3D Printer sale

Home Collections Ender 3 DIY 3D Printers Kit | 8.66x8.66x9.84inch | Resume Printing Function

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Why Most People Choose Ender 3 3D Printer

From 2018 till now, the Ender-3 model has remained in the "Best Selling". Although we are launching new Ender-3V2, Ender-3S1. So why do many choose Ender 3?

1. In terms of price:  the price is lower than 200, stable printing quality and 220*220 printing size, supports different filament materials
2. In terms of performance: support resume printing, 5mins rapid heating, reliable power supply
3. Upgrade convenience:  ender 3 direct drive, cr touch auto leveling kit, touch screen , tempered glass bed and more. There's do much you can do with it
4. Who chose him: News for 3d printing, 3d printing enthusiast; for DIY makers, for education... Customer 


Ender 3' S FAQ:

Filament did not stick on the hotbed?
For newcomers, this is the most common problem. Do not worry, you can solve it easily. Generally,the distance between the nozzle and platform is too far or near. So rotary the knob under the platform to adjust the distance between the nozzle and platform again,at a piece of A4 paper distance or less).
Creality Ender 3 Bed Leveling – All You Need to Know
Any structure needs a strong foundation. The same is true for 3D-printed objects. Leveling the bed on your Creality Ender 3 will ensure that that all-important first layer is solid...

How to level Creality Creality Ender 3?
Move the nozzle so that it’s positioned over the left corner of the bed. A half-inch or so from both sides is a good location.
Slide the paper between the nozzle and the bed. If it doesn’t fit, drop the corner until it does.
Once the paper is able to slide under the nozzle, very slowly raise the corner with the adjuster. Remember: Clockwise moves the bed up. As you do this, gently slide the paper back and forth. The moment you feel even the slightest resistance to your moving the paper, stop turning the knob. That corner is (almost) ready to go.
Do the same for the other three corners of the build plate. Always advance the hot end to a new corner slowly. This will prevent damage to the build plate in case the nozzle starts to drag. If this occurs, simply lower the next corner (before starting the leveling process) to make some room.
After you’ve adjusted each corner once, go back and check the four corners again. You may have to do further adjustments to get all four correct.
Article: Creality Ender 3 Bed Leveling – All You Need to Know.

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Prusa i3 Hephestos 3D printer assembly kit

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3D Printer Assembly Kit Description Reviews (0)

A new product from bq is a custom take on the popular RepRap DIY kit - Prusa i3 Hephestos , which comes in a beautiful box with detailed assembly and setup instructions. This 3d printer is one of the cheapest available on the market.

Main advantages of Prusa i3:

  • Printer assembly step by step

High quality parts and well-developed clear instructions will turn printer assembly into a game.

  • Ease of use

Typing is comfortable, easy and safe

  • Open source software and proprietary parts

The Prusa i3 Hephestos is 100% open source, allowing you to modify and evolve the printer at any time.

  • Number of extruders: 1
  • Nozzle diameter: 0.4mm
  • Print area: 210 x 215 x 180 mm
  • Directional blowing of the extruder nozzle
  • Print speed up to 40-100 mm/s
  • Layer thickness 60-300 microns
  • Made in Spain

Weights and dimensions
Weight 9.00kg
Dimensions (L x W x H) 75. 00cm x 75.00cm x 65.00cm

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Tags: 3D, Rep Rap, prusa, a printer, i3, Hephestos nine0003

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Building a DIY 3D printer at home: recommendations from personal experience

3D printing and assembly of 3D printers is my hobby and passion. Here I will not share detailed diagrams and drawings, there are more than enough of them on specialized resources. The main goal of this material is to tell you where to start, where to dig and how to avoid mistakes in the process of assembling a home 3D printer. Perhaps one of the readers will be inspired by applied engineering achievements. nine0003

Why do you need a 3D printer? Use cases for

I first came across the idea of ​​3D printing back in the 90s when I was watching the Star Trek series. I remember how impressed I was by the moment when the heroes of the cult series printed the things they needed during their journey right on board their starship. They printed anything: from shoes to tools. I thought it would be great someday to have such a thing too. Then it all seemed something incredible. Outside the window are the gloomy 90s, and the Nokia with a monochrome screen was the pinnacle of progress, accessible only to a select few. nine0003

Years passed, everything changed. Around 2010, the first working models of 3D printers began to appear on sale. Yesterday's fantasy has become a reality. However, the cost of such solutions, to put it mildly, discouraged. But the IT industry would not be itself without an inquisitive community, where there is an active exchange of knowledge and experience and who just let them delve into the brains and giblets of new hardware and software. So, drawings and diagrams of printers began to surface more and more often on the Web. Today, the most informative and voluminous resource on the topic of assembling 3D printers is RepRap - this is a huge knowledge base that contains detailed guides for creating a wide variety of models of these machines. nine0003

I assembled the first printer about five years ago. My personal motivation to build my own device is quite prosaic and based on several factors. Firstly, there was an opportunity to try to realize the old dream of having your own device, inspired by a fantasy series. The second factor is that sometimes it was necessary to repair some household items (for example, a baby stroller, car elements, household appliances and other small things), but the necessary parts could not be found. Well, the third aspect of the application is "near-working". On the printer, I make cases for various IoT devices that I assemble at home. nine0003

Agree, it is better to place your device based on Raspberry Pi or Arduino in an aesthetically pleasing "body", which is not a shame to put in an apartment or take to the office, than to organize components, for example, in a plastic bowl for food. And yes, you can print parts to build other printers :)

There are a lot of scenarios for using 3D printers. I think everyone can find something of their own.

A complex part in terms of drawing that I printed on my printer. Yes, it's just a figurine, but it has many small elements

Ready solution vs custom assembly

When a technology has been tested, its value in the market decreases markedly. The same thing happened in the world of 3D printers. If earlier a ready-made solution cost just sky-high money, then today acquiring such a machine is more humane for the wallet, but nevertheless not the most affordable for an enthusiast. There are a number of solutions already assembled and ready for home use on the market, their price range ranges from $500-700 (not the best options) to infinity (adequate solutions start from a price tag of about $1000). Yes, there are options for $150, but we, for understandable, I hope, reasons, will not dwell on them. nine0003

In short, there are three cases to consider a finished assembly:

  • when you plan to print not much and rarely;
  • when print accuracy is critical;
  • you need to print molds for mass production of parts.

There are several obvious advantages to self-assembly. The first and most important is cost. Buying all the necessary components will cost you a maximum of a couple of hundred dollars. In return, you will receive a complete 3D printing solution with the quality of manufactured products acceptable for domestic needs. The second advantage is that by assembling the printer yourself, you will understand the principles of its design and operation. Believe me, this knowledge will be useful to you during the operation of even an expensive ready-made solution - any 3D printer needs to be serviced regularly, and it can be difficult to do this without understanding the basics. nine0003

The main disadvantage of assembly is the need for a large amount of time. I spent about 150 hours on my first build.

What you need to assemble the printer yourself

The most important thing here is the presence of desire. As for any special skills, then, by and large, in order to assemble your first printer, the ability to solder or write code is not critical. Of course, understanding the basics of radio electronics and basic skills in the field of mechanics (that is, "straight hands") will greatly simplify the task and reduce the amount of time that needs to be spent on assembly. nine0003

Also, to start we need a mandatory set of parts:

  • Extruder is the element that is directly responsible for printing, the print head. There are many options on the market, but for a budget build, I recommend the MK8. Of the minuses: it will not be possible to print with plastics that require high temperatures, there is noticeable overheating during intensive work, which can damage the element. If the budget allows, then you can look at MK10 - all the minuses are taken into account there. nine0016
  • Processor board. Well known to many Arduino Mega. I didn't notice any downsides to this solution, but you can spend a couple of dollars more and get something more powerful, with a reserve for the future.
  • Control board. I'm using RAMPS 1.4 which works great with the Arduino Mega. A more expensive but more reliable board is Shield, which already combines a processor board and a control board. In modern realities, I recommend paying attention to it. In addition to it, you need to purchase at least 5 microstep stepper motor controllers, for example - A4988. And it's better to have a couple of these in stock for replacement.
  • Heated table. This is the part where the printed element will be located. Heating is necessary due to the fact that most plastics will not adhere to a cold surface. For example, for printing with PLA plastic, the required surface temperature of the table is 60-80°C, for ABS - 110-130°C, and for polycarbonate it will be even higher
    There are also two options for choosing a table - cheaper and more expensive. Cheaper options are essentially printed circuit boards with preheated wiring. To operate on this type of table, you will need to put borosilicate glass, which will scratch and crack during operation. Therefore, the best solution is an aluminum table. nine0016
  • Stepper motors. Most models, including the i2 and i3, use NEMA 17 size motors, two for the Z axis and one each for the X and Y axes. Finished extruders usually come with their own stepper motor. It is better to take powerful motors with a current in the motor winding of 1A or more, so that there is enough power to lift the extruder and print without skipping steps at high speed.
  • Basic set of plastic fasteners.
  • Belt and gears for its drive. nine0008

Examples of elements appearance: 1) MK8 extruder; 2) Arduino processor board; 3) RAMPS control board; 4) motor controllers; 5) aluminum heated table; 6) NEMA 17 stepper motor; 7) a set of plastic fasteners; 8) drive gears; 9) drive belt

This is a list of items to be purchased. Hardcore users can assemble some of them themselves, but for beginners, I strongly recommend purchasing ready-made solutions. nine0003

Yes, you will also need various small things (studs, bearings, nuts, bolts, washers ...) to assemble the case. In practice, it turned out that using a standard m8 stud leads to low printing accuracy on the Z axis. I would recommend immediately replacing it with a trapezoid of the same size.

M8 trapezoid stud for the Z axis, the use of which will save you a lot of time and nerves. Available for order on all major online marketplaces

nine0002 You also need to purchase customized plastic parts for the X axis, such as these from the MendelMax retrofit kit.

Most parts available at your local hardware store. On RepRap you can find a complete list of necessary little things with all sizes and patterns. The kit you need will depend on the choice of platform (we'll talk about platforms later).

What's the price

Before delving into some aspects of the assembly, let's figure out how much such entertainment will cost for your wallet. Below is a list of parts required for purchase with an average price. nine0003

Platform selection

To build printers, the community has already developed a number of different platforms - the most optimal case designs and the location of the main elements, so you do not have to reinvent the wheel.

i2 and i3 are key platforms for self-assembly printer enclosures. There are also many modifications of them with various improvements, but these two classic platforms should be considered by beginners, since they do not require special skills and fine-tuning. nine0003

Actually, illustration of platforms: 1) i2 platform; 2) i3 platform

On the plus side of i2: it has a more reliable and stable design, although it is a little more difficult to assemble; more opportunities for further customization.

The i3 variant requires more special plastic parts to be purchased separately and has a slow print speed. However, it is easier to assemble and maintain, and has a more aesthetically pleasing appearance. You will have to pay for simplicity with the quality of printed parts - the body has less stability than i2, which can affect print accuracy. nine0003

Personally, I started my experiments in assembling printers from the i2 platform. She will be discussed further.

Assembly steps, challenges and improvements

In this block, I will only touch on the key assembly steps using the i2 platform as an example. Full step by step instructions can be found here.

The general scheme of all the main components looks something like this. There is nothing particularly complicated here:

I also recommend adding a display to your design. Yes, you can easily do without this element when performing operations on a PC, but it will be much more convenient to work with the printer this way. nine0003

Understanding how all components will be connected, let's move on to the mechanical part, where we have two main elements - a frame and a coordinate machine.

Assembling the frame

Detailed frame assembly instructions are available on RepRap. Of the important nuances - you will need a set of plastic parts (I already talked about this above, but I'll repeat it better), which you can either purchase separately or ask your comrades who already have a 3D printer to print.




The frame of the i2 is quite stable thanks to its trapezoid shape.

This is how the frame looks like with parts already partially installed. For greater rigidity, I reinforced the structure with plywood sheets

Coordinate machine

An extruder is attached to this part. The stepper motors shown in the diagram above are responsible for its movement. After installation, calibration is required along all major axes.

Important - you will need to purchase (or make your own) a carriage for moving the extruder and a mount for the drive belt. Drive belt I recommend GT2. nine0003

The carriage printed by the printer from the previous picture after it has been assembled. The part already has LM8UU bearings for guides and belt mount (top)

Calibration and adjustment

So, we completed the assembly process (as I said, it took me 150 hours) - the frame was assembled, the machine was installed. Now another important step is the calibration of this very machine and extruder. Here, too, there are small subtleties.

Setting up the machine

I recommend calibrating the machine with an electronic caliper. Do not be stingy with its purchase - you will save a lot of time and nerves in the process.

The screenshot below shows the correct constants for the Marlin firmware, which must be selected in order to set the correct number of steps per unit of measure. We calculate the coefficient, multiply it, substitute it into the firmware, and then upload it to the board.

Marlin 9 firmware constants0139

For high-quality calibration, I recommend relying on larger numbers in measurements - take not 1-1. 5 cm, but about 10. So the error will be more noticeable, and it will become easier to correct it.

Calibrating the extruder

When the frame is assembled, the machine is calibrated, we start setting up the extruder. Here, too, everything is not so simple. The main task of this operation is to correctly adjust the supply of plastic.

If underfeeding, the printed test item will have noticeable gaps, like test die 1. Conversely, the result will look bloated if plastic is overfed (dice 2)

Getting Started Printing

It remains for us to run some CAD or download ready-made .stl, which describe the structure of the printed material. Next, this structure needs to be converted into a set of commands understandable to our printer. For this I use the Slicer program. It also needs to be set up correctly - specify the temperature, the size of the extruder nozzle. After that, the data can be sent to the printer.

Slicer interface

As a raw material for printing, I recommend starting with regular ABS plastic - it is quite strong, products made from it are durable, and it does not require high temperatures to work with. For comfortable printing with ABS plastic, the table must be heated to a temperature of 110-130 ° C, and the extruder nozzle - within 230-260 ° C.

Some important details. Before printing, calibrate the machine along the Z axis. The extruder nozzle should be about half a millimeter from the table and ride along it without distortion. For this calibration, a regular sheet of A4 paper inserted between the nozzle and the surface of the heated table is best suited. If the sheet can be moved with little effort, the calibration is correct. nine0003

Another thing to keep in mind is the surface treatment of the heated table. Usually, before printing, the surface of the table is covered with something that hot plastic sticks to well. For ABS plastic, this can be, for example, Kapton tape. The disadvantage of adhesive tape is the need to re-glue it after several printing cycles. In addition, you will have to literally tear off the adhering part from it. All this, believe me, takes a lot of time. Therefore, if it is possible to avoid this fuss, it is better to avoid it. nine0003

An alternative option that I use instead of scotch tape is to apply several layers of ordinary light beer, followed by heating the table to 80-100 ° C until the surface is completely dry and re-applying 7-12 layers. It is necessary to apply the liquid with a cloth moistened with a drink. Among the advantages of this solution: ABS plastic separates from the table on its own when it cools down to about 50 ° C and is removed without effort, the table does not have to be peeled off, and one bottle of beer will last you for several months (if you use the drink only for technical purposes :)). nine0003

After we have collected and configured everything, we can start printing. If you have an LCD screen, then the file can be transferred for printing using a regular SD card.

The first results may have bumps and other artifacts - do not worry, this is a normal process of "grinding" the printer elements, which will end after a few print cycles.

Tips to make life easier (and sometimes save money)

In addition to the small recommendations given in the text above, in this section I will also give a short list of tips that will greatly simplify the operation of a 3D printer and the life of its owner. nine0003

  • Do not experiment with nozzles. If you plan to immediately print from materials that require high temperatures, then it is better to immediately take the MK10 extruder. On MK8, you can "hang" special nozzles that support high-temperature conditions. But such modifications often cause difficulties and require special experience. It is better to avoid this fuss on the shore by simply installing the right extruder for you.
  • Add starter relay for heated table. nine0008 Improving the power supply system for this important printing part with a starter relay will help solve the known problem of RAMP 1.4 - overheating of the transistors that control the power of the table, which can lead to failure of the board. I made this upgrade after having to throw away a few RAMPS 1.4s.
  • Select the correct filament diameter for printing. I recommend using 1.75mm plastic for MK8 and MK10. If we take plastic, for example, 3 mm, then the extruder simply does not have enough strength to push it at an acceptable speed - everything will be printed much longer, and the quality will drop. ABS plastic is ideal for MK8, MK10 will be able to produce polycarbonate products. nine0016
  • Use only new and precise X and Y guides. Print quality will be affected. It is difficult to count on good quality with bent or deformed guides along the axes.
  • Take care of cooling. During my experiments with various extruders, the MK10 showed the best results - it prints quite accurately and quickly. The MK10 can also print plastics that require a higher print temperature than ABS, such as polycarbonate. Although it is not as prone to overheating as its younger brother MK8, I still recommend taking care of its cooling by adding a cooler to your design. It must be permanently enabled, this option can be configured in Slicer. You can also add coolers to keep the stepper motors at an acceptable temperature, however, make sure that their air flows do not fall on the printed part, as this can lead to its deformation due to too rapid cooling. nine0016
  • Consider heat retention. Yes, on the one hand, we are struggling with overheating of the elements. On the other hand, a uniform temperature around the printer will contribute to high-quality printing (the plastic will be more pliable). To achieve a uniform temperature, you can put our printer, for example, in a cardboard box. The main thing is to connect and configure the coolers before that, as described above.
  • Consider insulating your desk. Heated table heats up to high temperatures. And if part of this heat leaves properly, heating the printed part, then the second part (from below) just goes down. To concentrate the heat from the table onto the part, you can perform an operation to insulate it. To do this, I simply attach a cork mouse pad to its bottom using stationery clips. nine0016

Pins

I am sure that during the assembly process you will encounter a number of difficulties specific to your project. Neither this text nor even the most detailed guides will insure against this.

As I wrote in the introductory part, the above does not claim the status of a detailed assembly manual. It is almost impossible to describe all the stages and their subtleties within the framework of one such text. First of all, this is an overview material that will help you prepare for the assembly process (both mentally and financially), understand whether you personally need to bother with self-assembly - or give up on everything and buy a ready-made solution. nine0003

For me, assembling printers has become an exciting hobby that helps me solve some issues in home and work affairs, take my mind off programming and do something interesting with my own hands. For my children - entertainment and the opportunity to get unusual and unique toys.


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