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Black cat 3d print


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Black Cat, Superman, Tifa - STL for 3D Printing by Dennis Xawery Moore

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STL File BLACK CAT BATH BOMB MOLD・Template for download and 3D printing・Cults

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Metal 3D printer | Formlab development case

Design and ergonomics for the black box: appearance and design of the case of a new model of a 3D printer - the first of the line.

It also happens that you have an excellent, very competitive product. But you can’t start selling it (yes, your cat is purebred and even well-fed, but the old bag in which he sits spoils everything).

In just a few months, Formlab was able to develop for a manufacturer of systems using additive technologies what his new industrial 3D printer lacked - an original case (and make a prototype).

So fast - because the customer company had to have time to prepare the device for the exhibition. Today they are already taking orders.

Metal 3D printer Additive Solutions. Case designed in Formlab

Meet the black box

Additive Solutions (Titan-Avangard LLC) has planned to create a whole line of industrial printers for metal 3D printing. We decided to start with a machine for printing medium-sized parts - D250. Not big, but not small either, dimensions - 2000x1000x2400 mm.

Formlab took care of the design and ergonomics of the case. The design of the internal architecture of the printer has already been developed, and it was forbidden to interfere in this area.

The D250 is a Selective Laser Melting (SLM) printer. The working chamber for printing is filled with inert gases - argon or nitrogen: there is no oxygen in the chamber, so the 3D printer can print, including those metals that are afraid of oxidation (for example, titanium). The digital model of the part is pre-divided into layers with a thickness of 20 to 100 microns. When printing each layer, a consumable is applied to the table - metal powder, and a powerful laser beam begins to fuse layer by layer in succession.

The printer consisted of two parts. At the bottom there were containers with consumables and other structural elements - a power supply, a computer, etc., the top one consisted of a monitor and a metal movable tabletop, on which the part was to be printed.

But these are plans, but for now the device was nothing more than a black box. Maybe the customer's full-time designers could - over time - turn the box into a full-fledged machine, but here this very time worked against it. Sales had to start the day before yesterday, and even the “pictures” of the future printer posted on the website could be a way out of this situation.

When discussing the appearance of the future device, of course, they looked at the most serious representative of the industry - a printer from Desktop Metal

A common thing for such laser devices is a signal pole, provided by GOST. But the D250 also needed three emergency STOP buttons located on three sides, as well as pedals so that one operator could control two build wells - raise them, lower them or hold them at the desired height.

For the same operator, a step was to be provided on the housing.

The device had to be serviced somehow. How?

Through removable panels. The side was supposed to be hinged, access to the upper part of the chamber was also needed to pull out the part, the rear panels had to be removed to access the electrics ... And in general, the customer did not mind that absolutely all elements of the case could be removed, moved apart or opened. In addition, the metal case had to protect all internal elements from dust and moisture according to the IP30 standard.

Designing

The requirement that the design should not be similar to competitors' devices was easy enough to meet, given that in the mass this design was somewhat ... well, let's say, cabinet-shaped. But, in addition to this, it was necessary to take into account the fact that the customer company presented its goods and services as products of European quality, and the appearance of the printer had to meet expectations.

It was impossible for a new 3D printer to be like these competitors

Sketches. This is what a black box could look like

The customer insisted on the dark colors of the case, the logo illuminated from the inside and on painting the metal with a slight shagreen. The gloss just didn't fit.

Winning variant

Roof leaves with glass or separately?

The creators of the printer really liked the idea of ​​Formlab with a protective screen moving down, which covered the installation chamber. But according to the terms of reference, access to the upper part of the chamber was needed in order to pull out the finished part.

We drew a sketch with a glass that closes the chamber and folds down and then slides down

We proposed to make a roof that would fold halfway, but not on hinges, but in some other way, more technologically advanced. Again, they drew several options, but the customer came up with his own: the top cover became all-metal, opened completely, and not half, and was held on by shock absorbers. And the outer glass went down parallel to the body along the guides.

An idea can be anything good, but to implement it, so that it is both cheap and reliable... It was necessary to think and count. What exactly to put? It definitely had to be a composite material, but which one? If it is lightweight polycarbonate, will it withstand the high-temperature process that will take place in the chamber?

If something is heavier, how do you secure it? Will I have to bend it (the developers from Additive Solutions did not like the right angle of the camera)? And how much will all this cost? We calculated and “tried on” all the options.

We settled on bending a 10 mm polycarbonate sheet with a colored translucent sticker applied. And we also managed to get rid of the upper edge that supports the glass of the frame: it looked somehow not very beautiful both with the screen raised and with the screen lowered.

Solving the problem with the camera glass was only part of the job. The platform-step of the operator was extended to the full length of the printer and increased in depth (in accordance with safety rules), and also adapted to the stacker. At first, the platform had two cutouts, but closer to the end of the project and the formation of the final version of the design, they were transformed into one.

Decided on the color

We experimented with cutouts for a long time — both the sliding glass and the cutout on the platform-step. Along the way, we noticed that most customers are drawn like a magnet to compare their product with Apple products - if not completely “apple-style design”, then at least “an iPhone-like cutout”.

Can you spot the differences?

According to the Terms of Reference, the printer manufacturer's logo should not only be present somewhere in a conspicuous place, but also highlighted.

Learn more